parts catalogue manual

1. Fig. 011 CYLINDER BLOCK
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2. Fig. 011 CYLINDER BLOCK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 16873-0101-0 COMP.CRANKCASE 1
2 16851-9626-0 CAP;SEALING 3 D
3 16851-9627-0 CAP;SEALING 5 D
4 15451-9627-0 CAP;SEALING 2 D
5 15261-9601-0 PLUG 5 D
6 15521-9602-0 PLUG 3 D
7 15521-9603-0 PLUG 1 D
8 15261-9616-0 PLUG 1 D
9 05012-00508 PIN;STRAIGHT 2 D
10 05012-00814 PIN;STRAIGHT 2 D
11 15221-3365-0 PIN;PIPE 1 D
12 15231-3396-0 PIN;PIPE 2 D
13 17331-5919-0 PIN;PIPE 2 D
14 16851-1621-2 COVER;FUEL CAMSHAFT 1 D
15 15221-3370-0 O-RING 1
16 15841-7302-0 DRAIN COCK ASS'Y 1
1
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3. Fig. 012 OIL PAN
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4. Fig. 012 OIL PAN
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 15862-0150-0 COMP.OIL PAN 1
2 01023-50612 BOLT 18
3 16541-3375-0 PLUG;DRAIN 1
4 15451-9667-0 GASKET 1
5 16851-3211-0 FILTER;OIL 1
6 04814-00160 O-RING 1
7 01123-50814 BOLT 1
1
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5. Fig. 013 CYLINDER HEAD
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6. Fig. 013 CYLINDER HEAD
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 15221-0175-0 HOOK;ENGINE 2
2 01123-50816 BOLT 2
3 17575-0304-2 CYLINDER HEAD COMP. 1
4 15321-9626-0 CAP;SEALING 1 D
5 15261-0337-0 CAP;SEALING 2 D
6 15261-9601-0 PLUG 1 D
7 15841-1354-0 GUIDE;INLET VALVE 3 D
8 15841-1356-0 GUIDE;EXHAUST VALVE 3 D
9 14601-0345-0 BOLT;CYLINDER HEAD 14
10 16871-0331-0 GASKET;CYLINDER HEAD 1
11 15221-3370-0 O-RING 1
1
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7. Fig. 014 TIMING GEAR CASE
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8. Fig. 014 TIMING GEAR CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 19069-0402-4 COMP.CASE;GEAR 1
2 16851-9601-0 PLUG 2 D
3 15841-5628-0 PIN;START SPRING 1 D
4 19269-9679-0 O-RING 3
5 15862-0413-2 GASKET;GEAR CASE 1
6 01023-50618 BOLT 1
7 01023-60650 BOLT 8
8 15841-9101-0 BOLT 5
9 01023-50670 BOLT 1
9A 01023-50680 BOLT 1
10 01023-50675 BOLT 1
11 15241-3229-0 JOINT;PIPE 1
12 15841-9401-0 WASHER;PLAIN 1
13 15877-0414-0 SEAL;OIL 1
15 16851-3695-0 SPRING 1
16 15841-3693-0 SEAT;VALVE 1
17 07715-03211 BALL 1
18 19461-8334-0 COVER;FUEL CAMSHAFT 1
19 19461-8813-2 GASKET;H/M GEAR CASE 1
20 15221-8821-0 STUD 3
21 02056-50060 NUT 3
22 04512-60060 WASHER;SPRING 3
1
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9. Fig. 015 CYLINDER HEAD COVER
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10. Fig. 015 CYLINDER HEAD COVER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 15881-0555-0 JOINT;BREATHER PIPE 1
2 15841-0514-0 PLATE;B/THER ELEMENT 1
3 15841-0515-0 PLATE;B/THER ELEMENT 1
4 15841-0567-0 ELEMENT;BREATHER 1
5 15841-0537-0 OIL SHIELD;BREATHER 1
6 16861-9331-0 SCREW 2
7 15841-0551-0 PIPE;BREATHER 1
8 15841-0559-0 CLAMP;PIPE 1
9 02114-50080 NUT 1
10 04013-50080 WASHER;PLAIN 2
11 16861-1451-3 COVER;CYL.HEAD 1
12 16861-1452-2 GASKET;HEAD COVER 1
13 15841-1462-0 NUT;CAP 3
14 15601-9665-0 GASKET 3
15 15852-3314-0 PLUG;OIL FILLER 1
16 04811-50300 O-RING 1
1
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11. Fig. 016 OIL FILTER
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12. Fig. 016 OIL FILTER
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 15853-9917-0 CARTRIDGE;OIL FILTER 1 1~1352 Y 471-00038 1
1 471-00038 CARTRIDGE;OIL FILTER 1 1353~
1
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13. Fig. 017 OIL LEVEL GAUGE
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14. Fig. 017 OIL LEVEL GAUGE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 16853-3641-0 GAUGE;OIL 1
1
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15. Fig. 018 OIL PUMP
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16. Fig. 018 OIL PUMP
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 16851-3501-0 OIL PUMP ASS'Y 1
2 16851-3515-2 GASKET;OIL PUMP 1
3 15841-9105-0 BOLT 3
4 15841-3566-0 GEAR;OIL PUMP DRIVE 1
5 05712-00408 KEY;FEATHER 1
6 02783-50100 NUT;FLANGE 1
1
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17. Fig. 019 MAIN BEARING CASE
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18. Fig. 019 MAIN BEARING CASE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 16851-0409-2 MAIN BRG.CASE ASS'Y 1
2 15841-0454-0 BOLT;BEARING CASE 2
3 15852-0436-0 GASKET;BRG.CASE 1
4 15841-0480-0 COVER;BEARING CASE ASS'Y 1
5 15841-0481-0 COVER;BEARING CASE 1 D
6 19215-9916-0 SEAL;OIL 1 D
7 15841-0482-2 GASKET;BRG.CASE COV. 1
8 01023-50620 BOLT 8
9 01023-50622 BOLT 8
10 16851-0404-0 MAIN BRG.CASE ASS'Y 1
11 15841-0454-0 BOLT;BEARING CASE 2
12 16861-0405-0 MAIN BRG.CASE ASS'Y 1
13 15841-0454-0 BOLT;BEARING CASE 2
14 15841-0456-2 BOLT;BEARING CASE 2
1
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19. Fig. 020 CAM SHAFT & IDLE GEAR SHAFT
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20. Fig. 020 CAM SHAFT & IDLE GEAR SHAFT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 16851-1555-0 TAPPET 6
2 16851-1511-0 ROD;PUSH 6
3 16864-1601-0 CAMSHAFT ASS'Y 1
5 15521-9361-0 SCREW;SET 1
6 16864-1651-0 GEAR;CAM 1
7 05712-00518 KEY;FEATHER 1
8 15841-1627-0 STOPPER;CAMSHAFT 1
9 01023-50612 BOLT 2
10 15875-2401-3 COMP.GEAR;IDLE 1
11 15875-2428-2 BUSH 1 D
12 15875-2437-0 COLLAR;IDLE GEAR 1
13 15875-2432-0 RING;SNAP 1
14 15875-2425-0 SHAFT;IDLE GEAR 1
15 01023-50614 BOLT 3
1
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21. Fig. 021 PISTON & CRANK SHAFT
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23. Fig. 021 PISTON & CRANK SHAFT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 16851-2111-2 PISTON 3
1 16851-2190-0 PISTON(+0.25mm) 3
2 16853-2105-0 PISTON RING ASS'Y 3
2 16853-2109-0 PISTON RING ASS'Y(+0.25mm) 3
3 16851-2131-0 PIN;PISTON 3
4 15261-2133-0 CIR CLIP;PISTON PIN 6
5 16851-2201-0 CONNECTING ROD ASS'Y 3
6 16851-2198-0 BUSH;PISTON PIN 3
7 16851-2214-0 BOLT;CONNECTING ROD 6
8 16851-2232-0 METAL;CRANK PIN(STD) 3
8 15861-2297-0 METAL;CRANK(-0.2mm) 3
8 15861-2298-0 METAL;CRANK PIN(-0.4mm) 3
9 16861-2301-0 COMP.CRANK SHAFT 1
10 07715-03207 BALL 3 D
11 19215-2328-0 SLEEVE;CRANK SHAFT 1
12 15841-2411-0 GEAR;CRANK SHAFT 1
13 05712-00515 KEY;FEATHER 1
14 15861-2347-0 METAL;CRANK SHAFT(STD) 1
14 15861-2391-0 METAL;CRANK SHAFT(-0.2mm) 1
14 15861-2392-0 METAL;CRANK SHAFT(-0.4mm) 1
15 16861-2349-0 METAL;CRANK SHAFT(STD) 2
15 15861-2386-0 METAL;CRANK SHAFT(-0.2mm) 2
15 15861-2387-0 METAL;CRANK SHAFT(-0.4mm) 2
16 16861-2348-0 METAL;CRANK SHAFT(STD) 2
16 15694-2393-0 METAL;CRANK SHAFT(-0.2mm) 1
16 15694-2394-0 METAL;CRANK SHAFT(-0.4mm) 1
17 15261-2353-0 METAL;SIDE(STD) 2
17 15261-2395-0 METAL;SIDE(+0.2mm) 2
17 15261-2396-0 METAL;SIDE(+0.4mm) 2
18 15261-2354-0 METAL;SIDE(STD) 2
18 15261-2397-0 METAL;SIDE(+0.2mm) 2
18 15261-2398-0 METAL;SIDE(+0.4mm) 2
19 15841-2325-0 COLLAR;CRANK SHAFT 1
20 15881-2331-0 SLINGER;OIL 1
21 19837-9676-0 O-RING 1
1
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24. Fig. 022 FLY WHEEL
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25. Fig. 022 FLY WHEEL
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
1 17095-2501-0 COMP.FLYWHEEL 1
2 16851-6382-0 GEAR;RING 1
3 15852-2516-0 BOLT;FLYWHEEL 5
4 17095-0462-0 PLATE;REAR END 1
5 01123-50816 BOLT 10
1
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