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Product: BACKHOE LOADER
Model: 434E BACKHOE LOADER SJL
Configuration: 434E Backhoe Loader SJL00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
422E, 428E, 432E, 434E, 442E and 444E Backhoe Loaders Power Train
Media Number -KENR8841-01 Publication Date -01/05/2014 Date Updated -14/05/2014
i03625932
Transmission (Power Shift) - Assemble
SMCS - 3030-016-PM; 3066-016
S/N - EME1-UP
S/N - JBA1-UP
S/N - NBA1-UP
S/N - SJL1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7502 Transmission Repair Stand 1
B 138-7575 Link Bracket 1
C
152-7085 (1)
Transmission Shaft Handler 1
189-0409 Shackle As 1
G 152-7055 Spring Compressor 1
H 2P-8312 Retaining Ring Pliers 1
J 8T-5096 Dial Indicator Gp 1
K 6V-6640 Sealant -
L 9S-3263 Thread Lock Compound -
M 1U-6396 O-Ring Assembly Compound -
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3. ( 1 )
CE Compliant
Note: The transmission will be assembled in major components. The major components will then
be assembled.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Apply a light film of clean transmission oil to all components before assembly.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring seal. Use Tooling (M) during the assembly procedure.
Illustration 1 g00731364
1. During the installation of all the needle bearings on the shafts, the open end of cups (1) must
point away from the bearings or gears that are contacted.
Reverse Shaft
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5. Illustration 5 g01246293
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Use a suitable press and Tooling (G) in order to compress spring assembly (15). Use
Tooling (H) in order to install retaining ring (16) .
Illustration 6 g01246287
4. Install friction discs (13) and plates (14) .
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6. Illustration 7 g01246286
5. Install end plate (12) and retaining ring (11) .
Illustration 8 g01246283
6. Install thrust washer (8), needle bearing (9) and roller bearing (10) .
Illustration 9 g01246273
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7. Illustration 10 g01246678
7. Install gear (4). Install roller bearing (5), needle bearing (6), and thrust washer (7). Raise the
temperature of bearing cone (3). Install bearing cone (3) .
Illustration 11 g01246261
8. Install seal rings (1) onto reverse shaft (2) .
Illustration 12 g01656734
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8. 9. Raise the temperature of bearing cone (18). Install bearing cone (18) .
Input Shaft
Illustration 13 g01944908
1. Install piston (34) .
Illustration 14 g01944905
2. Install spring assembly (33) .
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9. Illustration 15 g01656600
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Use a suitable press and Tooling (G) in order to compress spring assembly (33). Use
Tooling (H) in order to install retaining ring (34) .
Illustration 16 g01656599
4. Install discs (31) and plates (32) .
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10. Illustration 17 g01656598
5. Install end plate (30) and retaining ring (29) .
Illustration 18 g01656597
6. Install thrust washer (28) and needle bearing (27). Install roller bearings (25) and (26) .
Illustration 19 g01656596
7. Install gear (24) .
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11. Illustration 20 g01656595
8. Install needle bearing (23) and thrust washer (22) .
Illustration 21 g01656833
9. Raise the temperature of bearing cone (21). Install bearing cone (21) .
10. Install ring (20) .
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12. Illustration 22 g01246791
11. Install piston (19) .
Illustration 23 g01246064
12. Install spring assembly (17) .
Illustration 24 g01246042
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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13. 13. Use Tooling (G) and a suitable press in order to compress spring assembly (17). Use
Tooling (H) in order to install retaining ring (18) .
Illustration 25 g01245995
14. Install discs (15) and plates (16) .
Illustration 26 g01245971
15. Install retaining ring (13) and end plate (14) .
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17. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Use Tooling (G) and a suitable press in order to compress spring assembly (19). Use
Tooling (H) in order to install retaining ring (20) .
Illustration 35 g01245801
4. Install friction discs (17) and plates (18) .
Illustration 36 g01245782
5. Install end plate (16) and retaining ring (15) .
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22. Illustration 47 g01656159
2. Install spring assembly (29) .
Illustration 48 g01656156
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Use a suitable press and Tooling (G) in order to compress spring assembly (29). Use
Tooling (H) in order to install retaining ring (30) .
Illustration 49 g01656155
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23. 4. Install friction discs (27) and plates (28) .
Illustration 50 g01656153
5. Install end plate (26) and retaining ring (25) .
Illustration 51 g01656139
6. Install thrust washer (20), needle bearing (21), roller bearing (22), spacer (23) and roller
bearing (24) .
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25. Illustration 52 g01656937
7. Raise the temperature of gear (19). Install gear (19) .
Illustration 53 g01656974
8. Raise the temperature of bearing cone (18). Install bearing cone (18) .
Illustration 54 g01950479
9. Install piston (17) .
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26. Illustration 55 g01950484
10. Install spring assembly (15) .
Illustration 56 g01245444
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
11. Use a suitable press and Tooling (G) in order to compress spring assembly (15) and use
Tooling (H) in order to install retaining ring (16) .
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27. Illustration 57 g01245422
12. Install friction discs (13) and plates (14) .
Illustration 58 g01245412
13. Install end plate (12) and retaining ring (11) .
Illustration 59 g01245407
14. Install thrust washer (10), needle bearing (9) and roller bearing (8) .
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28. Illustration 60 g01245400
15. Install gear (4), roller bearing (5), needle bearing (6) and thrust washer (7). Raise the
temperature of bearing cone (3). Install bearing cone (3) .
Illustration 61 g01245395
16. Install seal rings (1) and (2) .
Output Shaft (Front)
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