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Towards the Adoption of Cyber-Physical Systems of
Systems Paradigm in Smart Manufacturing
Environments
Date: July, 2018
Contact Information
Tampere University of Technology
FAST Laboratory
P.O. Box 600,
FIN-33101 Tampere
Finland
Email: fast@tut.fi
www.tut.fi/fast
Conference: IEEE 16th International Conference on
Industrial Informatics (INDIN2018).
Porto, Portugal – July 18-20, 2018
Title of the paper: Towards the Adoption of Cyber-
Physical Systems of Systems Paradigm in Smart
Manufacturing Environments
Authors: Borja Ramis Ferrer, Gerardo Beruvides,
Wael M. Mohammed, Alberto Villalonga, Jose L.
Martinez Lastra, Fernando Castaño, Rodolfo E.
Haber
if you would like to recieve a reprint of the
original paper, please contact us.
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
1
Towards the Adoption of Cyber-Physical
Systems of Systems Paradigm in Smart
Manufacturing Environments
Borja Ramis Ferrer1*, Gerardo Beruvides2, Wael M. Mohammed1, Alberto
Villalonga2, Jose L. Martinez Lastra1, Fernando Castaño2, Rodolfo E. Haber2
*borja.ramisferrer@tut.fi
1 Tampere University of Technology, 33720 Tampere, Finland
2 Centre for Automation and Robotics, Spain
16th IEEE Conference (INDIN2018)
Porto, Portugal – July 18-20, 2018
Outline
• Introduction
• Motivation
• Objectives
• Cyber-Physical Systems of Systems for Industry Approach
• Conceptual Proof of Concept
• Expected results
• Conclusion and future work
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
3
Introduction
• The European manufacturing industry is looking for new
methods that can empower the implementation and
realization of digital transformation in the frame of Industry
4.0 paradigm
• In the same direction, the European Commission is fostering
the research of contemporary and novel technologies and
methodologies for the interaction of systems
• The deployment of validated solutions that enable not only
the interaction of different-scale systems but also the
integration of diverse domains is therefore mandatory
• From a high-level perspective, one target is the creation of an
ecosystem formed by a System of Systems (SoS)
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
4
Motivation
• In the following years, this should go beyond the
interconnectivity and integration proposed e.g., by the
Industry 4.0 and smart cities
• This research work suggests the integration between more
and yet fully-connected domain systems, such as logistics,
building automation and production systems in order to
increase the efficiency and productivity of industrial systems
• Ultimately, this should create an interconnected ecosystem
that permits the industry to predict and react to the high and
dynamic market demands
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
5
Objectives
• The main objective of this research work is to explore the
ways for the effective adoption of CPSoS paradigms in smart
manufacturing environments for enhancing the efficiency,
data analytics, connectivity, multiple tasks execution, self-
decision making and real time systems interaction.
• Then, the article presents the authors’ vision and the main
components that will be needed for the realization of CPSoS.
Furthermore, potential and challenges are also addressed.
• In addition, the paper describes a real scenario of a CPSoS
consists of 1) logistics, 2) building automation and 3)
production systems.
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
6
Cyber-Physical Systems of Systems for
Industry Approach: The vision
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
7
Cyber-Physical Systems of Systems for
Industry Approach: Main Components
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
8
Cyber-Physical Systems of Systems for
Industry Approach: Potential of the approach
Qualitative
Attribute
Description
Connectivity Current isolated systems that affect the productivity of factories will be
connected within IoT-based implementations for collection and exchange
of data.
Digitalization Systems will be digitalized at Cyber world with digital twins of resources
in order to monitor and even control their behavior
Modelling Modelling techniques adopted by the CPSoS will help to monitor systems
behavior but also to suggest the design of systems and process
execution
Flexible
re-configuration
The analysis of huge amount of data produced by physical resources and
their digital models will permit the the anticipation to required changes on
runtime, providing flexible re-configuration of systems
Versatility and
reusability
The digital models will permit to analyze the performance of systems in
different situations, allowing the assignment of new tasks not considered
in design phase. This will increment the reusability of systems’
components
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
9
Cyber-Physical Systems of Systems for
Industry Approach: Challenges of the approach
Challenge Description
Heterogeneity The format of the data generated by different data sources is a
technological challenge that will require 1) the homogenization of data
formats and 2) the use of gateways in order to address data
transformation
Integration The integration of isolated systems will force the creation of new and
adaptable interfaces between systems. In addition, the integration of
legacy systems may be problematic for retrieving/receiving signals, data
and information to/from different interested parties.
Interoperability Besides the issues at the interface, systems must communicate within
similar protocols. Mutual platforms that are agnostic to protocols, such as
OPC-UA may be of use for the implementation of CPSoS.
Security Whenever the integration of sensitive systems through ICT, data security
is a challenge. The proposed CPSoS must ensure that the data which is
exchanged by different system cannot be accessed with malicious
interests or, simply, without permission
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
10
Conceptual Proof of Concept (1/3)
2 3
5
4
6
1
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
11
Conceptual Proof of Concept (2/3)
A
B
A
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
12
Conceptual Proof of Concept (3/3)
WS12
WS11
WS10
WS9
WS8
WS7
WS2
WS3
WS4
WS5
WS6
WS1
WSA
WSB
WSC
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
13
Expected results (1/2)
• It is expected that the CPSoS will enhance the efficiency of
the PS productivity throughout the integration of the
information that is produced by currently isolated systems,
i.e., BAS, PS and LS.
– Production can be affected by changes on client demands or
changes in the production resources.
• Currently, the three systems that will compose the CPSoS
are loosely connected since each system does not consume
any information from the other ones. This results with higher
level of precautions that can be costlier, and less efficient.
– The storage is always over filled with not needed materials
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
14
Expected results (2/2)
• The approach will be validated using some of the Key
Performance Indicators (KPIs) form ISO 22400-2 Standard
– The presented approach might show less Storage and
Transportation Loss Ratio (STLR) KPI since the storage will
have less materials that can be expired
– The Comprehensive Energy Consumption (CEC) KPI is
expected to be decreased since the BA system can be aware
about the shipment schedules
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
15
Conclusion and future work
• This article presents some key steps toward the adoption of a
Cyber-Physical Systems of Systems on industrial scenarios.
• The integration and orchestration of three main systems
(production, building automation and logistics) that are
present in almost all industrial environments is considered.
• Also, the article describes the expected results and the way
of validating the approach to be further implemented.
• The presented conceptual proof of concept is to be refined
and included as a tentative pilot of an EU H2020 project
proposal
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
16
THANK YOU!
Any questions?
www.youtube.com/user/fastlaboratory
www.facebook.com/fast.laboratory
www.slideshare.net/fastlaboratory
www.twitter.com/FAST_Lab
Towards the Adoption of Cyber-Physical Systems of Systems
Paradigm in Smart Manufacturing Environments
17

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Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments

  • 1. Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments Date: July, 2018 Contact Information Tampere University of Technology FAST Laboratory P.O. Box 600, FIN-33101 Tampere Finland Email: fast@tut.fi www.tut.fi/fast Conference: IEEE 16th International Conference on Industrial Informatics (INDIN2018). Porto, Portugal – July 18-20, 2018 Title of the paper: Towards the Adoption of Cyber- Physical Systems of Systems Paradigm in Smart Manufacturing Environments Authors: Borja Ramis Ferrer, Gerardo Beruvides, Wael M. Mohammed, Alberto Villalonga, Jose L. Martinez Lastra, Fernando Castaño, Rodolfo E. Haber if you would like to recieve a reprint of the original paper, please contact us. Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 1
  • 2. Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments Borja Ramis Ferrer1*, Gerardo Beruvides2, Wael M. Mohammed1, Alberto Villalonga2, Jose L. Martinez Lastra1, Fernando Castaño2, Rodolfo E. Haber2 *borja.ramisferrer@tut.fi 1 Tampere University of Technology, 33720 Tampere, Finland 2 Centre for Automation and Robotics, Spain 16th IEEE Conference (INDIN2018) Porto, Portugal – July 18-20, 2018
  • 3. Outline • Introduction • Motivation • Objectives • Cyber-Physical Systems of Systems for Industry Approach • Conceptual Proof of Concept • Expected results • Conclusion and future work Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 3
  • 4. Introduction • The European manufacturing industry is looking for new methods that can empower the implementation and realization of digital transformation in the frame of Industry 4.0 paradigm • In the same direction, the European Commission is fostering the research of contemporary and novel technologies and methodologies for the interaction of systems • The deployment of validated solutions that enable not only the interaction of different-scale systems but also the integration of diverse domains is therefore mandatory • From a high-level perspective, one target is the creation of an ecosystem formed by a System of Systems (SoS) Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 4
  • 5. Motivation • In the following years, this should go beyond the interconnectivity and integration proposed e.g., by the Industry 4.0 and smart cities • This research work suggests the integration between more and yet fully-connected domain systems, such as logistics, building automation and production systems in order to increase the efficiency and productivity of industrial systems • Ultimately, this should create an interconnected ecosystem that permits the industry to predict and react to the high and dynamic market demands Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 5
  • 6. Objectives • The main objective of this research work is to explore the ways for the effective adoption of CPSoS paradigms in smart manufacturing environments for enhancing the efficiency, data analytics, connectivity, multiple tasks execution, self- decision making and real time systems interaction. • Then, the article presents the authors’ vision and the main components that will be needed for the realization of CPSoS. Furthermore, potential and challenges are also addressed. • In addition, the paper describes a real scenario of a CPSoS consists of 1) logistics, 2) building automation and 3) production systems. Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 6
  • 7. Cyber-Physical Systems of Systems for Industry Approach: The vision Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 7
  • 8. Cyber-Physical Systems of Systems for Industry Approach: Main Components Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 8
  • 9. Cyber-Physical Systems of Systems for Industry Approach: Potential of the approach Qualitative Attribute Description Connectivity Current isolated systems that affect the productivity of factories will be connected within IoT-based implementations for collection and exchange of data. Digitalization Systems will be digitalized at Cyber world with digital twins of resources in order to monitor and even control their behavior Modelling Modelling techniques adopted by the CPSoS will help to monitor systems behavior but also to suggest the design of systems and process execution Flexible re-configuration The analysis of huge amount of data produced by physical resources and their digital models will permit the the anticipation to required changes on runtime, providing flexible re-configuration of systems Versatility and reusability The digital models will permit to analyze the performance of systems in different situations, allowing the assignment of new tasks not considered in design phase. This will increment the reusability of systems’ components Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 9
  • 10. Cyber-Physical Systems of Systems for Industry Approach: Challenges of the approach Challenge Description Heterogeneity The format of the data generated by different data sources is a technological challenge that will require 1) the homogenization of data formats and 2) the use of gateways in order to address data transformation Integration The integration of isolated systems will force the creation of new and adaptable interfaces between systems. In addition, the integration of legacy systems may be problematic for retrieving/receiving signals, data and information to/from different interested parties. Interoperability Besides the issues at the interface, systems must communicate within similar protocols. Mutual platforms that are agnostic to protocols, such as OPC-UA may be of use for the implementation of CPSoS. Security Whenever the integration of sensitive systems through ICT, data security is a challenge. The proposed CPSoS must ensure that the data which is exchanged by different system cannot be accessed with malicious interests or, simply, without permission Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 10
  • 11. Conceptual Proof of Concept (1/3) 2 3 5 4 6 1 Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 11
  • 12. Conceptual Proof of Concept (2/3) A B A Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 12
  • 13. Conceptual Proof of Concept (3/3) WS12 WS11 WS10 WS9 WS8 WS7 WS2 WS3 WS4 WS5 WS6 WS1 WSA WSB WSC Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 13
  • 14. Expected results (1/2) • It is expected that the CPSoS will enhance the efficiency of the PS productivity throughout the integration of the information that is produced by currently isolated systems, i.e., BAS, PS and LS. – Production can be affected by changes on client demands or changes in the production resources. • Currently, the three systems that will compose the CPSoS are loosely connected since each system does not consume any information from the other ones. This results with higher level of precautions that can be costlier, and less efficient. – The storage is always over filled with not needed materials Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 14
  • 15. Expected results (2/2) • The approach will be validated using some of the Key Performance Indicators (KPIs) form ISO 22400-2 Standard – The presented approach might show less Storage and Transportation Loss Ratio (STLR) KPI since the storage will have less materials that can be expired – The Comprehensive Energy Consumption (CEC) KPI is expected to be decreased since the BA system can be aware about the shipment schedules Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 15
  • 16. Conclusion and future work • This article presents some key steps toward the adoption of a Cyber-Physical Systems of Systems on industrial scenarios. • The integration and orchestration of three main systems (production, building automation and logistics) that are present in almost all industrial environments is considered. • Also, the article describes the expected results and the way of validating the approach to be further implemented. • The presented conceptual proof of concept is to be refined and included as a tentative pilot of an EU H2020 project proposal Towards the Adoption of Cyber-Physical Systems of Systems Paradigm in Smart Manufacturing Environments 16