Caterpillar Cat D6N TRACK-TYPE TRACTOR (Prefix DJA) Service Repair Manual Instant Download.pdf

Service Repair Manual
Models
D6N TRACK-TYPE TRACTOR

Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6N TRACK-TYPE TRACTOR DJA
Configuration: D6N TRACK-TYPE TRACTOR XL, LGP Differential Steering DJA00001-UP (MACHINE) POWERED BY C6.6 Engine
Disassembly and Assembly
D6N Track-Type Tractor Power Train
Media Number -KENR5137-08 Publication Date -01/07/2018 Date Updated -25/07/2018
i04902472
Steering Planetary and Brake - Disassemble
SMCS - 4132-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-0520 Driver Group 1
C - 3/8 × 16 Forcing Screw 3
Start By:
a. Remove the right hand final drive, the planetary group, and the brake. Refer to Disassembly
and Assembly, "Final Drive, Steering Planetary, and Brake (Right Side) - Remove".
Illustration 1 g01234433
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D6N TRACK-TYPE TRACTOR XL, LGP Differential Steering DJA00001-UP (MAC...
2021/10/27
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...

1. Position the final drive, the planetary group, and the brake.
2. Remove bolts (1A) (not shown) that hold the planetary group and brake (1) to final drive (2).
3. Attach Tooling (A) and a suitable lifting device (not shown) to the planetary group and brake
(1).
4. Install Tooling (C) in the final drive hub.
5. Tighten Tooling (C) evenly in order to separate the planetary group and brake (1) from final
drive (2). The weight of the planetary group and brake (1) is approximately 136 kg (300 lb).
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
6. Remove bolts (3).
7. Remove ring gear (4) from housing (5).
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8. Remove friction discs (6) and the brake plates from housing (5).
9. Remove bolts (7) and plate (8).
Note: Do not allow carrier (10) to fall when the carrier is pressed from housing (5).
Note: If a shim pack is present between the plate (9) and planetary carrier (10). Reuse the
same shim pack during assembly only if reusing the same planetary carrier (10). If a new
planetary carrier (10) is being used the shim pack should be discarded.
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10. Use a suitable press and Tooling (B) to remove carrier (10) from housing (5).
11. Remove bearing cone (9) from housing (5).
12. Remove ring (14) from planetary carrier (11).
14. Remove slinger (12) from planetary carrier (11).
NOTICE
The component is destroyed if the component is removed.
15. If necessary, remove bearing cone (15) from planetary carrier (11).
16. Use a hammer and a suitable punch to push pin (21) in shaft (20).
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17. Remove shaft (20), planetary gear (19), discs (17), and bearings (18) from planetary carrier
(11).
18. Remove pin (21) from shaft (20).
19. Repeat Steps 16 through 18 for the remaining planetary gears.
20. Remove sun gear (16) from planetary carrier (11).
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
21. Remove bolts (22) and the washers.
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22. Remove retainer (23) from piston (24).
23. If necessary, remove bearing cups (25) from retainer (23).
24. Remove seal ring (26) from the retainer.
25. Remove piston (24) and O-ring seal (27) from the housing.
26. Remove seal ring (28) from piston (24).
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27. Remove spring (29) and ring (30) from housing (5).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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Wed Oct 27 14:18:58 UTC+0800 2021
7/7
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Shutdown SIS
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i04902802
Steering Planetary and Brake - Assemble
SMCS - 4132-016
Assembly Procedure
Table 1
Required Tools
D 6V-6640 Sealant 1
Note: Orient the disc spring with the outer edge downward.
1. Install ring (30) and spring (29) in housing (5).
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2. Apply clean oil to seal ring (28).
Note: Orient the seal ring with the lip downward. Refer to Illustration 2.
3. Install seal ring (28) in piston (24).
4. Install piston (24) and O-ring seal (27) in the housing.
5. Lower the temperature of bearing cups (25). Install bearing cups (25) in retainer (23).
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Note: Orient the seal ring with the lip downward. Refer to Illustration 4.
6. Apply clean oil to seal ring (26). Install seal ring (26) in retainer (23).
7. Install retainer (23) on piston (24). Align the oil passage in retainer (23) with the oil passage
and the O-ring seal in the housing. Install bolts (22).
8. Install sun gear (16) in planetary carrier (11).
9. Install bearings (18) in planetary gear (19).
10. Install discs (17) and planetary gear (19) in planetary carrier (11). Install shaft (20).
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Note: If the rubber in pin (21) is damaged, replace pin (21).
11. Align the hole in shaft (20) with the hole in planetary carrier (11) and install pin (21). Install
pin (21) until the pin is even with the surface of planetary carrier (11).
Note: If bearing cone (15) was removed from planetary carrier (11), a new bearing must be
installed.
13. Raise the temperature of bearing cone (15). Install the bearing cone on planetary carrier (11).
14. Apply Tooling (D) to the flange of slinger (12).
15. Install slinger (12) on planetary carrier (11). Install bolts (13). Tighten bolts (13) to a torque
of 50 ± 10 N·m (37 ± 7 lb ft).
16. Install ring (14) in planetary carrier (11).
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17. Position housing (5) on planetary carrier (11).
18. Raise the temperature of bearing cone (9). Install bearing cone (9) on planetary carrier (11).
19. Position plate (8) on the planetary carrier.
Note: Install shim pack between plate (8) and planetary carrier (11), only if there was a shim
pack originally installed in the differential group and if the same planetary carrier (11) is
being reused. Shim pack thickness should be 0.31 mm (0.012nch).
20. Install bolts (7) .
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21. Install friction discs (6) and brake plates. Alternate the friction discs and the brake plates.
22. Position ring gear (4) on housing (5).
23. Install bolts (3). Tighten bolts (3) to a torque of 135 ± 20 N·m (100 ± 15 lb ft).
24. Use Tooling (A) and a suitable lifting device (not shown) in order to position the planetary
group and brake (1) on final drive (2). The weight of the planetary group and brake (1) is
approximately 135 kg (300 lb).
25. Install bolts (1A) that hold the planetary group and brake (1) on the final drive.
End By:
a. Install the right hand final drive, the planetary group, and the brake. Refer to Disassembly
and Assembly, "Final Drive, Steering Planetary, and Brake (Right Side) - Install".
Wed Oct 27 14:19:53 UTC+0800 2021
6/6
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Shutdown SIS
Previous Screen
i03630400
Final Drive, Steering Planetary, and Brake (Right Side) -
Install
SMCS - 4050-012-RI; 4132-012-RI
Installation Procedure
Table 1
Required Tools
A
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
9S-9076 Spacer 1
7X-2557 Bolt 2
Note: Cleanliness is an important factor. Before you begin the installation procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism.
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1. Install O-ring seals (7) to the final drive, the steering planetary, and brake (3) .
2. Adjust bracket (1) until Dimension (X) is equal to 55 mm (2.0 inch).
2/4
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3. Attach Tooling (A) and a suitable lifting device to the final drive, the steering planetary, and
brake (3) and position the final drive, the steering planetary, and brake (3) . The weight of the
final drive, the steering planetary, and brake (3) is approximately 590 kg (1300 lb).
6. Apply SAE 30W lubricant on the threads of bolts (2) . Install bolts (2) and tighten bolts (2) to
a torque of 175 ± 40 N·m (129 ± 30 lb ft). Then, tighten bolts (2) by an additional 1/3 turn.
The final torque should be a minimum of 380 N·m (280 lb ft).
End By:
a. Install the axle. Refer to Disassembly and Assembly, "Axle - Install".
b. Connect the track. Refer to Disassembly and Assembly, "Track - Connect".
Wed Oct 27 14:20:49 UTC+0800 2021
3/4
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4/4
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Shutdown SIS
Previous Screen
i02477788
Final Drive - Remove
SMCS - 4050-011
Removal Procedure
Table 1
Required Tools
A
5P-8622 Shackle 1
9S-9076 Spacer 1
7X-2557 Bolt 2
Start By:
a. Separate the track. Refer to Disassembly and Assembly, "Track - Seperate".
b. Remove the axle. Refer to Disassembly and Assembly, "Axle - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
1/3
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Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before you begin the removal procedure, the exterior of
the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism.
1. Drain the oil from the final drive. Refer to Operation and Maintenance Manual, "Final Drive
Oil - Change".
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4. Attach Tooling (A) and a suitable lifting device to final drive (3).
5. Remove bolts (4) and bolts (5).
Note: Do not remove bolts (6).
6. Remove final drive (3). The weight of final drive (3) is approximately 408 kg (900 lb).
Wed Oct 27 14:21:45 UTC+0800 2021
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Shutdown SIS
Previous Screen
i06691352
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
B 1P-0074 Slide Hammer Puller Gp 1
C
FT-1934 Puller Beam 1
- (16 mm x 190.5 mm) Bolt 4
5P-8247 Hard Washer 4
6V-3170 Double Acting Cylinder 1
9U-6600 Hand Hydraulic Pump 1
1P-0521 Driver Group 1
D 439-3940 Bracket As 2
Start By:
a. Remove the final drive.
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1. Attach Tooling (A) and a suitable lifting device to carrier (1). The weight of carrier (1) is
2. Remove bolts (2) and carrier (1) from sprocket hub (3). Position carrier (1) onto suitable
cribbing.
3. Remove bolt (4), the washer, the retainer, and the O-ring seal from carrier (1).
4. Use a suitable press to remove shaft (5) from carrier (1).
5. Repeat Steps 3 and 4 for the remaining shafts.
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6. Remove planetary gear (8) from carrier (1).
7. Remove bearing cones (6) and (9) from planetary gear (8).
8. Remove bearing cups (7) from planetary gear (8).
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10. Remove bolts (10) and retainer (11).
11. Remove ring gear hub (12) and ring gear (13).
12. Remove ring (14) and ring gear hub (12) from ring gear (13).
13. Use Tooling (B) to remove bushing (15) and lip-type seal (16) (not shown).
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14. Raise the temperature of bearing cone (17).
15. Use Tooling (C) to remove bearing cone (17) from the spindle.
Note: Do not lift the sprocket hub so that the sprocket hub contacts the fittings that are on the
hydraulic cylinder. Damage to the fittings could occur.
16. Remove Tooling (C).
17. Attach Tooling (D) and a suitable lifting device to sprocket hub (3). The weight of sprocket
hub (3) is approximately 135 kg (298 lb). Remove sprocket hub (3) from the spindle.
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18. Remove bearing cups (18) and (19) from sprocket hub (3).
19. Remove Duo-cone seal (20) from sprocket hub (3).
20. Remove Duo-cone seal (22) from spindle (23).
21. Remove bearing cone (21) from spindle (23).
Wed Oct 27 14:22:41 UTC+0800 2021
6/6
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Shutdown SIS
Previous Screen
i03902166
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
D 138-7575 Link Bracket 2
E 1P-0520 Driver Gp 1
F
169-0503 Installation Kit 1
8M-9395 Seal Installer 1
G 1U-7234 Feeler Gauge 1
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1. Raise the temperature of bearing cone (21). Install bearing cone (21) onto spindle (23).
2. Use Tooling (F) (not shown) in order to install Duo-cone seal (22). Refer to Disassembly and
Assembly, "Duo-Cone Conventional Seals - Install".
3. Lower the temperature of bearing cups (19) and (18).
4. Install bearing cups (19) and (18) in hub (3).
5. Use Tooling (F) (not shown) in order to install Duo-cone seal (20) in hub (3). Refer to
Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
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6. Install Tooling (D) and a suitable lifting device to hub (3). Install hub (3) onto the spindle.
The weight of hub (3) is approximately 135 kg (298 lb).
7. Install lip seal (16) and sleeve bearing (15).
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8. Position hub (12) onto gear (13). Install ring (14).
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9. Raise the temperature of bearing cone (17). Install bearing cone (17) on the spindle.
10. Install hub (12) and gear (13) as an assembly.
11. Install retainer (11) and bolts (10). Tighten all bolts (10) in a star pattern. Tighten bolts (10)
to a torque of 120 ± 20 N·m (89 ± 15 lb ft). Continually rotate hub (12) in order to properly
seat bearing cone (17). Tighten bolts (10) to a torque of 120 ± 20 N·m (89 ± 15 lb ft) in order
to ensure the proper torque.
12. Use Tooling (G) (not shown) in order to verify that the spindle is touching the retainer.
13. If necessary, repeat Step 11 and Step 12 in order to verify that bearing cone (17) is seated
properly.
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14. Lower the temperature of bearing cups (7). Install bearing cups (7) into gear (8).
15. Position bearing cones (6) and (9) into gear (8).
16. Position gear (8) into carrier (1).
17. Lower the temperature of shaft (5). Use a suitable press in order to install shaft (5). Install
shaft (5) until the end of the shaft is flush with the outer surface of carrier (1).
18. Install bolt (4) and the plate to carrier (1).
19. Verify that there is metal to metal contact between plates (4) and the shafts.
20. Repeat Steps 17 through 19 for the remaining shafts.
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21. Attach Tooling (A) to carrier (1). Position carrier (1) into hub (3). The weight of carrier (1) is
22. Install bolts (2).
23. Remove Tooling (A).
End By:
a. Install the final drive. Refer to Disassembly and Assembly, "Final Drive - Install".
Wed Oct 27 14:23:36 UTC+0800 2021
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Shutdown SIS
Previous Screen
i02477807
Final Drive - Install
SMCS - 4050-012
Installation Procedure
Table 1
Required Tools
A
5P-8622 Shackle 1
9S-9076 Spacer 1
7X-2557 Bolt 2
Note: Cleanliness is an important factor. Before you begin the installation procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism.
1/3
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2. Attach Tooling (A) and a suitable lifting device to final drive (3). Position final drive (3).
The weight of final drive (3) is approximately 408 kg (900 lb).
3. Install bolts (4) and bolts (5). Remove Tooling (A).
2/3
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Caterpillar Cat D6N TRACK-TYPE TRACTOR (Prefix DJA) Service Repair Manual Instant Download.pdf

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Caterpillar Cat D6N TRACK-TYPE TRACTOR (Prefix DJA) Service Repair Manual Instant Download.pdf