This document provides instructions for disassembling and assembling the steering planetary and brake of a D7R Series II Water Fording Tractor. It describes removing 24 components including the planetary group, brake, ring gear, friction discs, piston, and springs. Reassembly is outlined in 25 steps, starting with installing springs and rings and ending by bolting the planetary group and brake to the final drive. Precautions and required tools are listed to correctly take apart and rebuild the steering and brake system.
This document provides instructions for disassembling and assembling the final drives on a D7H track-type tractor. The process involves removing the final drives from the machine and then disassembling their internal components like planet carriers, gears, shafts and seals. Reassembly requires installing these components in reverse order and tightening bolts to the specified torques. Tools are used to assist with removing and installing heavy components like planet carriers and hubs.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, and shafts. Reassembly involves heating bearings, installing seals and retaining rings, and using tools to position components as the final drives are rebuilt. Precautions are noted to prevent damage to seals during removal and installation of parts.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing an engine from a machine. Key steps include:
1. Draining the coolant and engine, transmission, and hydraulic oils.
2. Disconnecting hoses, pipes, wires, and other components connected to the engine like the radiator, fuel lines, starter, and sensors.
3. Securing the transmission and attaching lifting tools and a device to the engine before removing mounting bolts.
4. Lifting out the engine once all connections are removed.
Volvo L220G Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L220F Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for removing an engine from a machine. It describes draining fluids like coolant, engine oil, and transmission oil. It lists components that must be disconnected from the engine like hoses, wires, and sensors. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, like placing the machine in service position and disconnecting the fire suppression system. Overall it provides a concise step-by-step process for removing an engine.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing covers and disconnecting oil lines and control rods from the pilot control valve.
2. Removing bolts to detach the valve from its mounting bracket.
3. For installation, the process is reversed - the pilot control valve is mounted to the bracket with bolts, then oil lines and control rods are reconnected.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
This document provides instructions for disassembling and assembling the final drives on a D7H track-type tractor. The process involves removing the final drives from the machine and then disassembling their internal components like planet carriers, gears, shafts and seals. Reassembly requires installing these components in reverse order and tightening bolts to the specified torques. Tools are used to assist with removing and installing heavy components like planet carriers and hubs.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, and shafts. Reassembly involves heating bearings, installing seals and retaining rings, and using tools to position components as the final drives are rebuilt. Precautions are noted to prevent damage to seals during removal and installation of parts.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing an engine from a machine. Key steps include:
1. Draining the coolant and engine, transmission, and hydraulic oils.
2. Disconnecting hoses, pipes, wires, and other components connected to the engine like the radiator, fuel lines, starter, and sensors.
3. Securing the transmission and attaching lifting tools and a device to the engine before removing mounting bolts.
4. Lifting out the engine once all connections are removed.
Volvo L220G Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L220F Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for removing an engine from a machine. It describes draining fluids like coolant, engine oil, and transmission oil. It lists components that must be disconnected from the engine like hoses, wires, and sensors. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, like placing the machine in service position and disconnecting the fire suppression system. Overall it provides a concise step-by-step process for removing an engine.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing covers and disconnecting oil lines and control rods from the pilot control valve.
2. Removing bolts to detach the valve from its mounting bracket.
3. For installation, the process is reversed - the pilot control valve is mounted to the bracket with bolts, then oil lines and control rods are reconnected.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
Volvo L50D Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides information on servicing an engine, including:
1. The engine is a four-stroke diesel with four cylinders and designation TD40GJE with a displacement of 4.0 liters.
2. Instructions are provided for checking and adjusting the valves, including valve clearances of 0.20mm for inlet and 0.45mm for exhaust.
3. Details are given for removing and installing the engine, which weighs approximately 450kg, including disconnecting hoses and mounts, using slings for lifting, and reconnecting all components.
Volvo EC380D L EC380DL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides information about engines D11H, D13H, and D16H. It describes the engines as straight six-cylinder, four-stroke diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation. The document discusses engine identification, automatic engine shutdown, engine protection functions, warning lights, torque limitation, forced idle, engine shutdown, and speed limits. It also lists relevant diagnostic codes and available VCADS Pro operations for testing components and exhaust aftertreatment systems.
This document provides instructions for disassembling and assembling the main hydraulic pump on a M315D Wheeled Excavator. The disassembly procedure involves 34 steps to remove all components of the pump. The assembly procedure involves 24 steps and specifies the required tools and order of installation for all pump components. Dimension measurements and calculations are provided to determine the correct lift-off limitation without shim.
- The document provides instructions for removing and installing the final drive planetary carrier in the chassis of a D9R track-type tractor.
- It describes using various tools to remove the carrier, hub, seals, and other components. It then explains how to prepare and install replacement parts in reverse order.
- Cleaning and inspecting all parts before installation is emphasized, along with properly positioning seals and applying lubricant to facilitate smooth assembly.
This document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor. The disassembly process involves using various tools to remove over 30 components from the planetary carrier, sun gear, hub, and ring gear. The assembly process reverses the disassembly steps, heating some bearings before installation and using specialty tools to install seals and retainers. Proper safety precautions and inspection of parts is emphasized throughout.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
The document provides instructions for disassembling and assembling the steering clutch and brake of a Caterpillar D7R track-type tractor. It details 20 steps to disassemble the components which include removing bolts, plates, bearings, seals and other parts. The 20 steps to assemble are also outlined and include cleaning parts, applying oil, heating bearings, and reinstalling components in reverse order. Special safety precautions are noted regarding spring loaded components.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump on an excavator. It lists required tools and parts and includes 43 detailed illustrations guiding the removal and installation of individual components in 49 steps. Proper assembly is important as improper installation of spring-loaded parts can cause injury. The pump controls hydraulic flow to power machine systems.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
This document provides instructions for disassembling and assembling the transmission of a D6M track-type tractor. It lists 71 steps to fully disassemble the transmission along with illustrations. The transmission contains multiple gear assemblies, pistons, plates, discs, rings, shafts, bearings, and housings that must be removed in the correct order. Reassembly is the reverse of the disassembly process. Required tools include a transmission repair stand, link brackets, and various ring pliers and pullers.
The document provides instructions for removing and installing a piston pump (hydrostatic) on a D6K2 track-type tractor. Key steps include removing hoses, harnesses, brackets, and disconnecting pressure sensors. The pump is attached to the tractor frame and weighs approximately 590 kg. Tools such as link brackets and a hydraulic jack are required to lift the heavy component off the frame.
This document provides step-by-step instructions to disassemble a piston pump. It begins by removing the piston pump and cleaning it. Key components like the piston assemblies, barrel assembly, springs and seals are then removed. Precision tools are required to remove parts like bearings and seals without damage. The multi-stage process dismantles both sides of the pump housing and internal components like valves, solenoids and control blocks are broken down. Precise part tracking and cleanliness are emphasized for reassembly.
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes three different idler gear configurations and lists the required tools. The procedure locks the camshaft and crankshaft, removes any covers, marks components, loosens rocker arms, and removes mounting bolts to take off the idler gear. Installation follows the removal process in reverse, cleaning and lubricating parts, aligning timing marks, checking clearance, and torquing bolts.
This document provides instructions for removing and installing inlet and exhaust valve springs on a C7.1 engine. It describes the required tools and steps to position the piston at top dead center, compress the valve springs, and remove the valve spring retainers and springs. The installation process is also outlined, including inspecting and replacing parts before reinstalling the valve springs and related components.
This document provides disassembly and assembly instructions for a piston pump used in the power train of a D6K2 LGP track-type tractor. The disassembly process involves 48 steps to remove all individual components of the pump. The assembly process similarly involves assembling the individual components in the reverse order, noting that cleanliness is important and all parts must be thoroughly cleaned before assembly.
The document provides instructions for disassembling and assembling the steering clutches and brakes and power train oil filter of a D6H track-type tractor. It describes in detail removing over 30 individual parts for each system, including springs, discs, plates, seals, bearings, housings and other components. Precautions are outlined to prevent injury from flying parts when removing parts under compression. The assembly process is described in reverse order of disassembly.
This document provides instructions for removing a cylinder head from a D6H track-type tractor powered by a 3306 engine. The procedure involves removing components attached to the cylinder head like the fuel injection lines, exhaust manifold, rocker shaft and pushrods. Bolts securing the cylinder head to the cylinder block are then removed and a lifting device is used to remove the cylinder head.
The document provides instructions for removing and installing sprocket assemblies on a track-type tractor. It involves 22 steps to remove the assemblies, which includes draining oil, removing seals, bearings, and other components. The 23 steps to install include pressing in new seals, bearings, and sprockets using specialized tools and applying precise forces, and adjusting bearings after reinstalling track roller frames. Proper cleaning, lubrication and torque specifications are noted throughout.
Volvo L50D Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides information on servicing an engine, including:
1. The engine is a four-stroke diesel with four cylinders and designation TD40GJE with a displacement of 4.0 liters.
2. Instructions are provided for checking and adjusting the valves, including valve clearances of 0.20mm for inlet and 0.45mm for exhaust.
3. Details are given for removing and installing the engine, which weighs approximately 450kg, including disconnecting hoses and mounts, using slings for lifting, and reconnecting all components.
Volvo EC380D L EC380DL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides information about engines D11H, D13H, and D16H. It describes the engines as straight six-cylinder, four-stroke diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation. The document discusses engine identification, automatic engine shutdown, engine protection functions, warning lights, torque limitation, forced idle, engine shutdown, and speed limits. It also lists relevant diagnostic codes and available VCADS Pro operations for testing components and exhaust aftertreatment systems.
This document provides instructions for disassembling and assembling the main hydraulic pump on a M315D Wheeled Excavator. The disassembly procedure involves 34 steps to remove all components of the pump. The assembly procedure involves 24 steps and specifies the required tools and order of installation for all pump components. Dimension measurements and calculations are provided to determine the correct lift-off limitation without shim.
- The document provides instructions for removing and installing the final drive planetary carrier in the chassis of a D9R track-type tractor.
- It describes using various tools to remove the carrier, hub, seals, and other components. It then explains how to prepare and install replacement parts in reverse order.
- Cleaning and inspecting all parts before installation is emphasized, along with properly positioning seals and applying lubricant to facilitate smooth assembly.
This document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor. The disassembly process involves using various tools to remove over 30 components from the planetary carrier, sun gear, hub, and ring gear. The assembly process reverses the disassembly steps, heating some bearings before installation and using specialty tools to install seals and retainers. Proper safety precautions and inspection of parts is emphasized throughout.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
The document provides instructions for disassembling and assembling the steering clutch and brake of a Caterpillar D7R track-type tractor. It details 20 steps to disassemble the components which include removing bolts, plates, bearings, seals and other parts. The 20 steps to assemble are also outlined and include cleaning parts, applying oil, heating bearings, and reinstalling components in reverse order. Special safety precautions are noted regarding spring loaded components.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump on an excavator. It lists required tools and parts and includes 43 detailed illustrations guiding the removal and installation of individual components in 49 steps. Proper assembly is important as improper installation of spring-loaded parts can cause injury. The pump controls hydraulic flow to power machine systems.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
This document provides instructions for disassembling and assembling the transmission of a D6M track-type tractor. It lists 71 steps to fully disassemble the transmission along with illustrations. The transmission contains multiple gear assemblies, pistons, plates, discs, rings, shafts, bearings, and housings that must be removed in the correct order. Reassembly is the reverse of the disassembly process. Required tools include a transmission repair stand, link brackets, and various ring pliers and pullers.
The document provides instructions for removing and installing a piston pump (hydrostatic) on a D6K2 track-type tractor. Key steps include removing hoses, harnesses, brackets, and disconnecting pressure sensors. The pump is attached to the tractor frame and weighs approximately 590 kg. Tools such as link brackets and a hydraulic jack are required to lift the heavy component off the frame.
This document provides step-by-step instructions to disassemble a piston pump. It begins by removing the piston pump and cleaning it. Key components like the piston assemblies, barrel assembly, springs and seals are then removed. Precision tools are required to remove parts like bearings and seals without damage. The multi-stage process dismantles both sides of the pump housing and internal components like valves, solenoids and control blocks are broken down. Precise part tracking and cleanliness are emphasized for reassembly.
This document provides instructions for removing and installing an idler gear on a Caterpillar C6.6 engine. It describes three different idler gear configurations and lists the required tools. The procedure locks the camshaft and crankshaft, removes any covers, marks components, loosens rocker arms, and removes mounting bolts to take off the idler gear. Installation follows the removal process in reverse, cleaning and lubricating parts, aligning timing marks, checking clearance, and torquing bolts.
This document provides instructions for removing and installing inlet and exhaust valve springs on a C7.1 engine. It describes the required tools and steps to position the piston at top dead center, compress the valve springs, and remove the valve spring retainers and springs. The installation process is also outlined, including inspecting and replacing parts before reinstalling the valve springs and related components.
This document provides disassembly and assembly instructions for a piston pump used in the power train of a D6K2 LGP track-type tractor. The disassembly process involves 48 steps to remove all individual components of the pump. The assembly process similarly involves assembling the individual components in the reverse order, noting that cleanliness is important and all parts must be thoroughly cleaned before assembly.
The document provides instructions for disassembling and assembling the steering clutches and brakes and power train oil filter of a D6H track-type tractor. It describes in detail removing over 30 individual parts for each system, including springs, discs, plates, seals, bearings, housings and other components. Precautions are outlined to prevent injury from flying parts when removing parts under compression. The assembly process is described in reverse order of disassembly.
This document provides instructions for removing a cylinder head from a D6H track-type tractor powered by a 3306 engine. The procedure involves removing components attached to the cylinder head like the fuel injection lines, exhaust manifold, rocker shaft and pushrods. Bolts securing the cylinder head to the cylinder block are then removed and a lifting device is used to remove the cylinder head.
The document provides instructions for removing and installing sprocket assemblies on a track-type tractor. It involves 22 steps to remove the assemblies, which includes draining oil, removing seals, bearings, and other components. The 23 steps to install include pressing in new seals, bearings, and sprockets using specialized tools and applying precise forces, and adjusting bearings after reinstalling track roller frames. Proper cleaning, lubrication and torque specifications are noted throughout.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Caterpillar Cat D7R II WATER FORDING TRACTOR (Prefix DJT) Service Repair Manual Instant Download.pdf
1. Shutdown SIS
Previous Screen
Product: WATER FORDING TRACTOR
Model: D7R II WATER FORDING TRACTOR DJT
Configuration: D7R Series II Military Water Fording Tractor DJT00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
D7R Series II Track-Type Tractor Power Train
Media Number -RENR5626-03 Publication Date -01/09/2015 Date Updated -14/05/2018
i04905904
Steering Planetary and Brake - Disassemble
SMCS - 4132-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 138-7575 Link Bracket 3
B 1P-0520 Driver Group 1
C 5B-4274 Forcing Bolt 3/8 - 16 by 3.5 inches 3
Start By:
A. Remove the right hand final drive, the planetary group, and the brake. Refer to Disassembly
and Assembly, "Final Drive, Steering Planetary, and Brake (Right Side) - Remove".
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2. Illustration 1 g00622108
1. Position the final drive, the planetary group, and the brake, as shown.
2. Remove the bolts that hold the planetary group and brake (1) to final drive (2). The bolts are
on the bottom (not shown).
3. Attach Tooling (A) and a suitable lifting device to the planetary group and brake.
4. Install Tooling (C) in the final drive hub.
5. Tighten the forcing screws evenly in order to remove the planetary group and brake (1)
from final drive (2). The weight of planetary group and brake (1) is approximately 136 kg
(300 lb).
Illustration 2 g00622109
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
6. Remove bolts (3). Remove ring gear (4) from housing (5) .
2/8
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3. Illustration 3 g00622110
7. Remove friction discs (6) and the brake plates from the housing.
Illustration 4 g00622111
Illustration 5 g01205302
8. Remove bolts (7) and plate (8) .
9. Position the housing on suitable blocks (11) .
3/8
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4. Note: Do not allow planetary carrier (10) to fall when the carrier is pressed from housing
(5) .
Note: If a shim pack is present between the plate (8) and planetary carrier (10). Reuse the
same shim pack during assembly only if reusing the same planetary carrier (10). If a new
planetary carrier (10) is being used the shim pack should be discarded.
10. Use Tooling (B) and a suitable press to remove planetary carrier (10) from housing (5) .
11. Remove bearing cone (9) from the housing.
Illustration 6 g01205303
12. Remove ring (14) from planetary carrier (10). Remove bolts (13). Remove slinger (12) from
the planetary carrier.
NOTICE
The component is destroyed if the component is removed.
13. If necessary, remove bearing cone (15) from planetary carrier (10) .
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5. Illustration 7 g00622128
14. Use a hammer and a punch to push pin (17) in shaft (16) .
Illustration 8 g01205304
15. Remove shaft (16), planetary gear (19), discs (20), and bearings (21) from planetary carrier
(10) .
16. Remove pin (17) from shaft (16) .
17. Repeat Steps 14 through 16 for the remaining planetary gears.
18. Remove sun gear (18) from planetary carrier (10) .
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6. Illustration 9 g00622132
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
19. Remove bolts (22) and washers.
20. Remove retainer (23) from piston (24) .
Illustration 10 g00622155
21. If necessary, remove bearing cups (25) and seal ring (26) from retainer (23) .
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7. Illustration 11 g00622156
22. Remove piston (24) and O-ring seal (27) from the housing.
Illustration 12 g00622157
23. Remove seal ring (28) from piston (24) .
Note: Inspect the O-ring seals. If necessary, replace the O-ring seals.
Illustration 13 g00819345
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8. 24. Remove spring (29) and ring (30) from housing (5) .
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9. Shutdown SIS
Previous Screen
Product: WATER FORDING TRACTOR
Model: D7R II WATER FORDING TRACTOR DJT
Configuration: D7R Series II Military Water Fording Tractor DJT00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
D7R Series II Track-Type Tractor Power Train
Media Number -RENR5626-03 Publication Date -01/09/2015 Date Updated -14/05/2018
i07321002
Steering Planetary and Brake - Assemble
SMCS - 4132-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 138-7575 Link Bracket 3
D 6V-6640 Sealant 1
Reference: Refer to Specifications, "Brake and Planetary"
in the Service Manual for your machine.
Illustration 1 g00819345
Note: Orient the disc spring with the outer edge downward.
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10. 1. Install ring (30) and spring (29) in housing (5).
Illustration 2 g00622157
2. Apply clean oil to seal ring (28).
Note: Orient the seal ring with the lip downward. Refer to Illustration 2.
3. Install seal ring (28) in piston (24).
Illustration 3 g00622156
4. Install piston (24) and O-ring seal (27) in the housing.
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11. Illustration 4 g00622155
5. Lower the temperature of bearing cups (25). Install bearing cups (25) in retainer (23).
Note: Orient the seal ring with the lip downward. Refer to Illustration 4.
6. Apply clean oil to seal ring (26). Install seal ring (26) in retainer (23).
Illustration 5 g00622132
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
7. Install retainer (23) on piston (24). Align the oil passage in retainer (23) with the oil passage
and the O-ring seal in the housing. Install bolts (22).
Illustration 6 g01205304
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12. 8. Install sun gear (18) in planetary carrier (10).
9. Install bearings (21) in planetary gear (19).
10. Install discs (20) and planetary gear (19) in planetary carrier (10). Install shaft (16).
Illustration 7 g00622128
Note: If the rubber in pin (17) is damaged, replace pin (17).
11. Align the hole in shaft (16) with the hole in planetary carrier (10) and install pin (17). Install
pin (17) until the pin is even with the surface of planetary carrier (10).
12. Repeat Steps 9 through 11 for the remaining planetary gears.
Illustration 8 g01205303
Note: If bearing cone (15) was removed from planetary carrier (10), a new bearing must be
installed.
13. Raise the temperature of bearing cone (15). Install the bearing cone on planetary carrier
(10).
14. Apply Tooling (D) to the flange of slinger (12).
15. Install slinger (12) on planetary carrier (10). Install bolts (13) and tighten to a torque of
25 ± 6 N·m (221 ± 53 lb in).
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13. 16. Install ring (14) in planetary carrier (10).
Illustration 9 g01205389
17. Position housing (5) on planetary carrier (10).
Note: Install shim pack between plate and planetary carrier (10) , only if there was a shim
pack originally installed in the differential group and if the same planetary carrier (10) is
being reused. shim pack thickness should be 0.31 mm (0.0122 inch).
18. Raise the temperature of bearing cone (9). Install bearing cone (9) on planetary carrier (10).
Illustration 10 g00818972
19. Position plate (8) on the planetary carrier.
20. Install bolts (7).
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14. Illustration 11 g00622110
21. Install friction discs (6) and brake plates. Alternate the friction discs and the brake plates.
Illustration 12 g00622109
22. Position ring gear (4) on housing (5).
23. Install bolts (3). Tighten the bolts to a torque of 135 ± 20 N·m (100 ± 15 lb ft).
Illustration 13 g00622108
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15. 24. Use a suitable lifting device and Tooling (A) to position the planetary group and brake (1)
on final drive (2). The weight of the planetary group and brake is approximately 135 kg
(300 lb).
25. Install the bolts that hold the planetary group and brake on the final drive.
End By:
a. Install the right-hand final drive, the planetary group, and the brake. Refer to Disassembly
and Assembly, "Final Drive, Steering Planetary, and Brake (Right Side) - Install"
.
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16. Shutdown SIS
Previous Screen
Product: WATER FORDING TRACTOR
Model: D7R II WATER FORDING TRACTOR DJT
Configuration: D7R Series II Military Water Fording Tractor DJT00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
D7R Series II Track-Type Tractor Power Train
Media Number -RENR5626-03 Publication Date -01/09/2015 Date Updated -14/05/2018
i01572642
Final Drive, Steering Planetary, and Brake (Right Side) -
Install
SMCS - 4050-012-RI; 4132-012-RI
Installation Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
1D-4615 Bolt (3/4 inch by 10 by 5 1/2 inch) 2
1B-4331 Nut (3/4 inch by 10) 2
5P-8248 Washer (3.5 mm by 36.5 mm) 4
Reference: Refer to Specifications, "Final Drive" in the Service Manual for your machine.
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17. Illustration 1 g00622106
1. Inspect O-ring seals (4) and (6). If necessary, replace the O-ring seals. Apply clean oil to the
O-ring seals. Install O-ring seals (4) and (6).
Personal injury or death can result from lifting a heavy assembly.
The heavy assembly can fall if using an incorrect hoist to lift the load.
Be sure the hoist has the correct capacity to lift a heavy assembly.
Approximate weight of the assembly is given below.
2. Install Tooling (A) and a hoist to final drive (5).
3. Adjust Tooling (A) in order to level the final drive.
4. Install the final drive, the planetary group, and the brake on the machine. The weight of the
final drive, planetary group, and brake is approximately 800 kg (1750 lb).
Illustration 2 g00622099
5. Install bolts (1).
6. Use bolts (1) to pull the final drive, the planetary group, and the brake to the machine.
7. Bolts (2) were installed in order to assemble the final drive and the brake.
8. Install bolts (3).
9. Tighten bolts (1) to a torque of 750 ± 90 N·m (550 ± 65 lb ft).
10. Tighten bolts (3) to a torque of 105 ± 20 N·m (78 ± 15 lb ft).
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18. Illustration 3 g00622098
11. Remove Tooling (A).
12. Apply SAE 30W oil to the threads of the two sprocket segment bolts.
13. Install the two bolts, the nuts, and the washers in the sprocket segment.
14. Tighten the nuts to a torque of 300 ± 50 N·m (220 ± 37 lb ft). Tighten the nuts by another
1/3 turn. The final torque must be a minimum of 570 N·m (420 lb ft).
15. Fill the final drive with oil.
Reference: Refer to Operation and Maintenance Manual, SEBU7234, "Final Drive Oil
Level - Check".
End By:
a. Install the drive axles. Refer to Disassembly and Assembly, "Axle - Remove and Install".
b. Connect the track. Refer to Disassembly and Assembly, "Track - Connect".
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19. Shutdown SIS
Previous Screen
Product: WATER FORDING TRACTOR
Model: D7R II WATER FORDING TRACTOR DJT
Configuration: D7R Series II Military Water Fording Tractor DJT00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
D7R Series II Track-Type Tractor Power Train
Media Number -RENR5626-03 Publication Date -01/09/2015 Date Updated -14/05/2018
i01545208
Final Drive - Remove
SMCS - 4050-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-3045 Adapter 1
B
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
1D-4615 Bolt (3/4 inch by 10 by 5 1/2 inch) 2
1B-4331 Nut (3/4 inch by 10) 2
5P-8248 Washer 4
Start By:
a. Separate the track. Refer to Disassembly and Assembly, "Track - Separate".
Note: The planetary carriers of the final drives can be removed directly from the machine. Refer
to Disassembly and Assembly, "Final Drive Planetary Carrier (In Chassis) - Remove".
Without the sun gear in place, the brakes are ineffective. Personal
injury or death could result. Provide other means to hold or stop the
machine.
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20. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00826699
1. Position drain plug (1) of the final drive toward the bottom. Remove the drain plug and
drain the oil from the final drive. The capacity is approximately 11.4 L (3 US gal).
Illustration 2 g00826710
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21. 2. Remove bolts (2) and remove cover (3) from the final drive.
Illustration 3 g00826721
3. Remove retainer (5) from the sun gear of the final drive. Remove O-ring seal (4) from the
cover.
Illustration 4 g00826733
4. Use Tooling (A) to remove outer axle (6).
Illustration 5 g00826743
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22. 5. Adjust the top bracket of Tooling (B) until Dimension (X) is 38 mm (1.5 inch). Adjust the
lower plate so that the spacers are oriented away from the vertical leg of the tool.
Illustration 6 g00826763
6. Remove bolts (7) from the sprocket segment.
Illustration 7 g00826770
7. Fasten a hoist with Tooling (B) to the final drive.
Illustration 8 g00826783
8. Remove bolts (8) that hold the final drive and the steering planetary and brake together.
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23. Note: Do not remove bolts (9) that hold the steering planetary and brake to the frame.
9. Remove bolts (10) that hold the final drive and the steering planetary and brake to the
frame.
Illustration 9 g00826793
10. Use Tooling (B) to remove the final drive from the machine. The weight of the final drive is
approximately 625 kg (1377 lb).
11. Remove the O-ring seal from either the face of the steering planetary or the final drive hub.
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24. Shutdown SIS
Previous Screen
Product: WATER FORDING TRACTOR
Model: D7R II WATER FORDING TRACTOR DJT
Configuration: D7R Series II Military Water Fording Tractor DJT00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
D7R Series II Track-Type Tractor Power Train
Media Number -RENR5626-03 Publication Date -01/09/2015 Date Updated -14/05/2018
i02529031
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 3
B 1P-0510 Driver Group 1
C
8B-7548 Puller Assembly 1
8H-0684 Ratchet Box Wrench 1
8B-7554 Bearing Cup Puller Attachment 1
D 138-7573 Link Bracket 2
E 1P-0520 Driver Group 1
F 138-7573 Link Bracket 3
G
1P-0520 Driver Group 1
6V-3160 Cylinder 1
1D-4620 Bolt 3/4 inch -10 × 7 inch long 4
FT-1934 Beam 1
5P-8248 Washers 4
4C-4865 Pump 1
H 138-7574 Link Bracket 2
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25. Start By:
a. Remove the final drives. Refer to Disassembly and Assembly, "Final Drive - Remove".
Illustration 1 g01265376
1. Attach Tooling (A) and a suitable lifting device to planetary carrier (2). The weight of
planetary carrier (2) is approximately 105 kg (231 lb).
2. Remove bolts (3) and planetary carrier (2).
3. Remove bolts (1) and the O-ring seal from each of the plates.
Illustration 2 g00504707
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26. Illustration 3 g00504708
4. Use Tooling (B) and a suitable press in order to remove shafts (4).
5. Remove gears (5).
6. Remove bearing cones (6) from each side of gears (5).
Illustration 4 g00830055
7. Use Tooling (C) in order to remove the bearing cups from each side of gears (5).
Illustration 5 g00504710
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27. Illustration 6 g00504711
NOTICE
There is a second sun gear that is shown in Step 15 in the center of the
planetary carrier. The sun gear is free to fall if the gear stays with the
planetary carrier.
8. Install Tooling (D) and a suitable lifting device to planetary carrier (8). The weight of
planetary carrier (8) and sun gear (7) is approximately 46 kg (101 lb). Remove planetary
carrier (8) and sun gear (7) as a unit.
9. Invert planetary carrier (8) and remove spiral ring (9) from sun gear (7).
10. Use a suitable lifting device in order to remove planetary carrier (8) from sun gear (7). The
weight of planetary carrier (8) is approximately 32 kg (70 lb).
Illustration 7 g01265395
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28. Illustration 8 g01265398
11. Use a suitable punch in order to drive roll pins (11) in the planetary gear shafts (10).
12. Use a suitable press in order to remove shafts (10) from gears (12). Remove roll pins (11)
from planetary gear shafts (10).
13. Remove gears (12).
14. Remove bearings (13) from each side of gears (12).
Illustration 9 g01265403
15. Remove ring (14) and sun gear (15) from the hub.
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29. Illustration 10 g01265414
16. Remove the bolts and retainer (16). If ring (17) and retainer (16) need to be replaced, use
Tooling (E) and a suitable press, and remove ring (17) from retainer (16).
Illustration 11 g01265437
17. Use a magnet, and remove pins (18) from the hub.
Illustration 12 g01265441
Illustration 13 g01265458
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30. 18. Install Tooling (F) and a suitable lifting device to hub (19) and ring gear (20). The weight of
hub (19) and ring gear (20) is approximately 73 kg (161 lb). Remove hub (19) and ring gear
(20).
19. Invert hub (19) and ring gear (20). Remove retainer ring (21).
20. Remove hub (19) from ring gear (20). The weight of hub (19) is approximately 22 kg
(48 lb).
Illustration 14 g01265461
Illustration 15 g01265480
21. Install Tooling (G) on hub (23), as shown.
NOTICE
Do not lift the hub high enough to make contact with the fitting on the
hydraulic cylinder which is part of Tooling (G).
22. Use Tooling (G), and loosen hub (23) from hub (24).
23. Remove Tooling (G). Remove bearing cone (22) from the hub.
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31. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
32. 24. Install Tooling (H) on hub (23).
25. Attach a suitable lifting device to Tooling (H) and remove hub (23) from hub (24). The
weight of hub (23) is approximately 260 kg (573 lb).
Illustration 16 g01265488
26. Invert the hub and remove Duo-Cone seal (26). Remove bearing cup (27) with a hammer
and a punch.
27. Turn over the hub and remove bearing cup (25) from the hub with a hammer and a punch.
Illustration 17 g01265487
Note: In order to reuse the Duo-Cone seals, place identification marks on the seals.
28. Remove Duo-Cone seal (28).
NOTICE
Bearing cone (30) may become damaged if it is removed from the hub
29. Remove bearing cone (30) from hub (24).
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33. 30. Remove lip seal (29) from the hub.
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