The document provides instructions for disassembling and assembling the steering planetary and brake components of a D6T LGP track-type tractor. The disassembly procedure involves removing 24 bolts and components including the planetary group, brake, ring gear, friction discs, piston, springs and seals. The assembly procedure outlines 25 steps for installing these same components and associated bearings, seals, shims and bolts in the reverse order of disassembly.
The document provides instructions for disassembling and assembling the steering planetary and brake of a D6N track-type tractor. The disassembly procedure involves removing 27 parts and components including the ring gear, friction discs, brake plates, planetary carrier, bearings, and seals. The assembly procedure outlines 25 steps for installing the parts in reverse order and provides notes on orientation, lubrication, and torque specifications.
The document provides instructions for disassembling and assembling the steering planetary and brake of a D6N track-type tractor. The disassembly procedure involves removing 27 parts including bolts, rings, gears, and bearings. The assembly procedure describes installing these parts in 25 steps, applying sealant or lubricant as needed and ensuring proper orientation of parts. Special tools are required for pressing and lifting some heavy components.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
The document provides instructions for disassembling and assembling the steering planetary and brake of a D6N track-type tractor. The disassembly procedure involves removing 27 parts and components including the ring gear, friction discs, brake plates, planetary carrier, bearings, and seals. The assembly procedure outlines 25 steps for installing the parts in reverse order and provides notes on orientation, lubrication, and torque specifications.
The document provides instructions for disassembling and assembling the steering planetary and brake of a D6N track-type tractor. The disassembly procedure involves removing 27 parts including bolts, rings, gears, and bearings. The assembly procedure describes installing these parts in 25 steps, applying sealant or lubricant as needed and ensuring proper orientation of parts. Special tools are required for pressing and lifting some heavy components.
Caterpillar Cat CP-663E Vibratory Compactor (Prefix AEF) Service Repair Manua...ujkfdkkmsmd
This document provides disassembly and assembly instructions for a piston pump used in vibratory compactors. It describes 41 steps to fully disassemble the pump into individual components. This includes removing seals, springs, valves, pistons, plates, blocks, bearings and other parts. Similarly, it lists 41 steps for reassembling all the components in the reverse order. Cleanliness is emphasized throughout the process.
Caterpillar Cat CP-583E Vibratory Compactor (Prefix CNX) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing piston cooling jets, pistons, connecting rods, and related components on a Caterpillar 3056E engine. The removal process involves taking out the engine oil pan, removing valve assemblies from the piston cooling jets, and pushing pistons and connecting rods out of the cylinder block. The installation process requires cleaning components, lubricating them with oil, and reinserting pistons and connecting rods into the cylinder block before replacing other parts. Safety notices are provided to keep components clean and contain fluids.
Caterpillar Cat CP-573E Vibratory Compactor (Prefix CEB) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive planetary and piston motor components on a CS-573E and CP-573E vibratory compactor. It describes using various tools to disassemble components like the housing, hub, gears, seals and installing new components in the reverse order. Precise torques and clear illustrations are provided to correctly assemble the final drive planetary.
Caterpillar Cat CP-563D Vibratory Compactors (Prefix 2RZ) Service Repair Manu...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve seat inserts on CP-563D and CS-563D vibratory compactors powered by a 3116 engine. The removal procedure involves using a valve seat extractor tool to expand below the edge of the valve seat insert in order to remove it from the cylinder head. The installation procedure refers to ensuring parts are clean and checking guidelines for determining if valve seats can be reused.
Caterpillar Cat CP-533E Vibratory Compactor (Prefix ASL) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for disassembling and assembling the piston pump used for drum propulsion on vibratory compactor models CS-533E and CP-533E. The disassembly procedure involves removing 28 components from the pump in 12 steps using various tools. Cleaning and inspecting parts is emphasized before reassembly in the reverse order over 28 steps.
Caterpillar Cat CP-533D Vibratory Compactor (Prefix AET) Service Repair Manua...ujkfdkkmsmd
This document provides instructions for removing and installing inlet and exhaust valve guides on a CS-533D and CP-533D vibratory compactor. It outlines the required tools and gives step-by-step instructions for removing the old guides and pressing new guides into the cylinder head assembly. Proper cleaning and lubrication of parts is emphasized to prevent premature wear. Reusability guidelines for different components are also referenced.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix DAC) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for assembling and disassembling various components of a vibratory compactor model CS-433E or CP-433E, including:
- Assembling the piston motor drum propel system in 24 steps requiring various tools.
- Installing the assembled piston motor drum propel system with 2 illustrations.
- Removing the final drive planetary from the drum propel in 7 steps requiring lifting tools and draining the oil first.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It lists the required tools and steps to disassemble the various components of the final drive. The major steps include removing the gears, carriers, housings and other components using specialized tools like pullers and presses. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
Caterpillar Cat CB534B Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
Caterpillar Cat CB534C Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It outlines 33 steps to fully disassemble the final drive, including removing gears, carriers, housings, seals, bearings, and other components. Special tools are required and cleanliness is important to prevent contamination of parts. The document emphasizes safety precautions due to heavy component weights and potential for flying debris or released spring forces during disassembly.
Caterpillar Cat 5080 FRONT SHOVEL (Prefix 8SL) Service Repair Manual (8SL0000...ujkfdkkmsmd
This document provides instructions for removing and installing fuel injection nozzles and adapters on a 5080 FRONT SHOVEL excavator with a 3406B engine. It describes using various tools to disconnect fuel lines, remove retainers and nozzles, and clean parts. Detailed steps are given for installing nozzles, adapters, seals and applying lubricants. Similar level of detail is provided for removing and installing the cylinder head assembly, spacer plate, and valves.
This document provides disassembly instructions for a 992K wheel loader torque converter. It lists over 50 individual steps to disassemble the various components of the torque converter housing assembly, including removing pumps, gears, seals, bearings, and other internal parts. Detailed illustrations accompany each step to show how to position the assembly, what tools are needed, and how to separate the individual components. The overall process involves disassembling the entire torque converter and transmission housing to access all internal parts.
This document provides instructions for servicing the power train components of a 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The document is divided into several sections covering different components, and each section provides detailed step-by-step instructions and diagrams for disassembly and assembly of the specified components. Safety precautions and notes are included throughout.
This document provides disassembly instructions for a 992K wheel loader torque converter. It describes removing 57 individual components through a step-by-step process involving specialized tools. Key parts that must be removed include the torque converter housing, pump adapter, idler gear, housing assembly, pump drive gear, turbine assembly, impeller clutch, and shaft assembly. Precise instructions are given for each removal to ensure safety and prevent damage to precision components.
This document provides instructions for servicing the power train components of a Caterpillar 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The steps describe using hoists and tools to remove heavy components and reassemble them in reverse order. Weights of removed parts are provided to aid technicians performing the work.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides instructions for removing and installing an electronic unit injector on a Caterpillar 3508 engine. It describes:
1. Removing the rocker shaft assembly, pushrods, clamps and bolts to remove the injector.
2. Cleaning the cylinder head bore before installing the new injector.
3. Installing the injector, connecting the harness, and reinstalling removed components.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3412E engine. It lists the required tools and gives step-by-step details of the removal and installation process. The removal process involves detaching hoses, bolts, and manifolds. Lifting devices are needed due to the heavy weight of parts. The installation process reverses the removal steps and provides tightening specifications for bolts. Precautions are given to keep parts clean and apply lubricants to seals.
This document provides disassembly instructions for the transmission planetary system of a 990K wheel loader. It outlines 49 steps to fully disassemble the transmission, including removing the transmission case assembly, carrier assembly, planetary gears, clutch assemblies, and input shaft. Various tools are required and safety precautions mentioned. Detailed illustrations accompany each step.
This document provides instructions for disassembling a torque converter for a 988K wheel loader. It lists over 60 individual steps to remove components such as seals, bolts, gears, bearings, and plates from the housing assembly, shaft assembly, carrier assembly, and impeller. Special tools are required to separate parts and various lifting devices must be used due to component weights ranging from 17kg to 545kg. Detailed illustrations accompany each step.
This document provides assembly instructions for a torque converter in a 988K wheel loader. It involves over 90 steps to assemble various internal components like gears, bearings, seals, and plates. Special tools and procedures are required to properly install some parts, including heating components to specific temperatures before pressing them onto shafts. The assembly must be done carefully and precisely in order to ensure correct bearing clearance and operation of the torque converter.
This document provides disassembly instructions for a 986H wheel loader transmission planetary system in 3 sentences or less:
The document outlines 75 steps to disassemble the transmission planetary system, removing components like planetary gears, clutch housings, pistons, seals, and other parts. Tools required include a transmission repair stand, eyebolts, clamps, retaining ring pliers, external pliers, drivers, and other specialized tools to aid in disassembly. Cleanliness is emphasized as dirt could enter the transmission during disassembly.
This service repair manual provides instructions for disassembling a 988H wheel loader torque converter. It lists 72 steps and required tools to remove all components of the torque converter. Key parts that are dismantled include the housing assembly, carrier assembly, turbine, impeller, stator, shafts, gears, seals, and bearings. Detailed illustrations accompany each step to show how to properly disassemble the torque converter.
This service manual provides instructions for assembling the torque converter of a 988K wheel loader. It outlines 92 steps for installing various components like bearings, seals, gears, and housings. Special tools and precautions are noted, such as cleaning all parts, applying oil to bearings, and heating components to aid assembly. Torque specifications are provided for securing different fasteners during the assembly process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Caterpillar Cat CP-433E Vibratory Compactor (Prefix DAC) Service Repair Manua...ujkfdkkmsmd
The document provides instructions for assembling and disassembling various components of a vibratory compactor model CS-433E or CP-433E, including:
- Assembling the piston motor drum propel system in 24 steps requiring various tools.
- Installing the assembled piston motor drum propel system with 2 illustrations.
- Removing the final drive planetary from the drum propel in 7 steps requiring lifting tools and draining the oil first.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It lists the required tools and steps to disassemble the various components of the final drive. The major steps include removing the gears, carriers, housings and other components using specialized tools like pullers and presses. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
Caterpillar Cat CB534B Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
Caterpillar Cat CB534C Roller Service Repair Manual.pdfujkfdkkmsmd
This document provides instructions for replacing the propel speed range switch on models CB534B and CB534C rollers. It describes removing the operator station panel assembly, propel speed range switch, and associated wires and lockwashers. It then describes installing the new propel speed range switch with wires and lockwashers and reinstalling the panel assembly.
This document provides disassembly instructions for the final drive of a 5110B mining excavator. It outlines 33 steps to fully disassemble the final drive, including removing gears, carriers, housings, seals, bearings, and other components. Special tools are required and cleanliness is important to prevent contamination of parts. The document emphasizes safety precautions due to heavy component weights and potential for flying debris or released spring forces during disassembly.
Caterpillar Cat 5080 FRONT SHOVEL (Prefix 8SL) Service Repair Manual (8SL0000...ujkfdkkmsmd
This document provides instructions for removing and installing fuel injection nozzles and adapters on a 5080 FRONT SHOVEL excavator with a 3406B engine. It describes using various tools to disconnect fuel lines, remove retainers and nozzles, and clean parts. Detailed steps are given for installing nozzles, adapters, seals and applying lubricants. Similar level of detail is provided for removing and installing the cylinder head assembly, spacer plate, and valves.
This document provides disassembly instructions for a 992K wheel loader torque converter. It lists over 50 individual steps to disassemble the various components of the torque converter housing assembly, including removing pumps, gears, seals, bearings, and other internal parts. Detailed illustrations accompany each step to show how to position the assembly, what tools are needed, and how to separate the individual components. The overall process involves disassembling the entire torque converter and transmission housing to access all internal parts.
This document provides instructions for servicing the power train components of a 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The document is divided into several sections covering different components, and each section provides detailed step-by-step instructions and diagrams for disassembly and assembly of the specified components. Safety precautions and notes are included throughout.
This document provides disassembly instructions for a 992K wheel loader torque converter. It describes removing 57 individual components through a step-by-step process involving specialized tools. Key parts that must be removed include the torque converter housing, pump adapter, idler gear, housing assembly, pump drive gear, turbine assembly, impeller clutch, and shaft assembly. Precise instructions are given for each removal to ensure safety and prevent damage to precision components.
This document provides instructions for servicing the power train components of a Caterpillar 992B wheel loader, including removing and installing axles, final drive carriers, ring gears, hubs, wheels, and wheel brakes. The steps describe using hoists and tools to remove heavy components and reassemble them in reverse order. Weights of removed parts are provided to aid technicians performing the work.
This document provides disassembly instructions for the transmission planetary system of a 992G wheel loader. It outlines 52 steps to fully disassemble the transmission, including removing components like the transmission case assembly, end plates, clutches, planetary carrier, and sun gear. Various tools are required to separate, remove, and disassemble the different transmission parts. Detailed illustrations accompany each step to show how to properly disassemble the transmission planetary.
This document provides disassembly instructions for the transmission planetary of a 992G wheel loader. It lists 57 steps to fully disassemble the transmission planetary, including removing components like the transmission case assembly, carrier assembly, clutch housings, and planetary gears. Detailed illustrations accompany each step to show how to remove seals, bolts, springs, and other parts. Special tools are required for tasks like separating transmission components and removing bearings.
This document provides instructions for removing and installing an electronic unit injector on a Caterpillar 3508 engine. It describes:
1. Removing the rocker shaft assembly, pushrods, clamps and bolts to remove the injector.
2. Cleaning the cylinder head bore before installing the new injector.
3. Installing the injector, connecting the harness, and reinstalling removed components.
This document provides instructions for removing and installing the cylinder head on a Caterpillar 3412E engine. It lists the required tools and gives step-by-step details of the removal and installation process. The removal process involves detaching hoses, bolts, and manifolds. Lifting devices are needed due to the heavy weight of parts. The installation process reverses the removal steps and provides tightening specifications for bolts. Precautions are given to keep parts clean and apply lubricants to seals.
This document provides disassembly instructions for the transmission planetary system of a 990K wheel loader. It outlines 49 steps to fully disassemble the transmission, including removing the transmission case assembly, carrier assembly, planetary gears, clutch assemblies, and input shaft. Various tools are required and safety precautions mentioned. Detailed illustrations accompany each step.
This document provides instructions for disassembling a torque converter for a 988K wheel loader. It lists over 60 individual steps to remove components such as seals, bolts, gears, bearings, and plates from the housing assembly, shaft assembly, carrier assembly, and impeller. Special tools are required to separate parts and various lifting devices must be used due to component weights ranging from 17kg to 545kg. Detailed illustrations accompany each step.
This document provides assembly instructions for a torque converter in a 988K wheel loader. It involves over 90 steps to assemble various internal components like gears, bearings, seals, and plates. Special tools and procedures are required to properly install some parts, including heating components to specific temperatures before pressing them onto shafts. The assembly must be done carefully and precisely in order to ensure correct bearing clearance and operation of the torque converter.
This document provides disassembly instructions for a 986H wheel loader transmission planetary system in 3 sentences or less:
The document outlines 75 steps to disassemble the transmission planetary system, removing components like planetary gears, clutch housings, pistons, seals, and other parts. Tools required include a transmission repair stand, eyebolts, clamps, retaining ring pliers, external pliers, drivers, and other specialized tools to aid in disassembly. Cleanliness is emphasized as dirt could enter the transmission during disassembly.
This service repair manual provides instructions for disassembling a 988H wheel loader torque converter. It lists 72 steps and required tools to remove all components of the torque converter. Key parts that are dismantled include the housing assembly, carrier assembly, turbine, impeller, stator, shafts, gears, seals, and bearings. Detailed illustrations accompany each step to show how to properly disassemble the torque converter.
This service manual provides instructions for assembling the torque converter of a 988K wheel loader. It outlines 92 steps for installing various components like bearings, seals, gears, and housings. Special tools and precautions are noted, such as cleaning all parts, applying oil to bearings, and heating components to aid assembly. Torque specifications are provided for securing different fasteners during the assembly process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T LGP TRACK-TYPE TRACTOR SGT
Configuration: D6T TRACK-TYPE TRACTOR XL, XW, LGP, Differential Steering SGT00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -UENR4055-03 Publication Date -01/12/2017 Date Updated -15/12/2017
i04905930
Steering Planetary and Brake - Disassemble
SMCS - 4132-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 138-7575 Link Bracket 3
B 1P-0520 Driver Group 1
C 5B-4274 Forcing Bolt 3/8 - 16 by 3.5 inches 3
Start By:
A. Remove the final drive, the planetary group, and the brake.
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3. Illustration 1 g02355593
1. Position the final drive, the planetary group, and the brake, as shown.
2. Remove bolts (3) that hold the planetary group and brake (1) to final drive (2) .
3. Attach Tooling (A) and a suitable lifting device to the planetary group and brake.
4. Install Tooling (C) in the final drive hub.
5. Tighten the forcing screws evenly in order to remove the planetary group and brake (1) from final
drive (2) . The weight of planetary group and brake (1) is approximately 136 kg (300 lb).
Illustration 2 g02355596
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4. Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
6. Remove bolts (4) . Remove ring gear (5) from housing (6) .
Illustration 3 g02355619
7. Remove friction discs (7) and the brake plates from the housing.
Illustration 4 g02355621
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5. Illustration 5 g02355623
8. Remove bolts (8) and plate (9) .
9. Position the housing on suitable cribbing.
Note: Do not allow planetary carrier (10) to fall when the carrier is pressed from housing (6) .
Note: If a shim pack is present between the plate (9) and planetary carrier (10) . Reuse the same
shim pack during assembly only if reusing the same planetary carrier (10) . If a new planetary
carrier (10) is being used the shim pack should be discarded.
10. Use Tooling (B) and a suitable press to remove planetary carrier (10) from housing (6) .
11. Remove bearing cone (11) from the housing.
Illustration 6 g01205303
12. Remove ring (14) from planetary carrier (10) . Remove bolts (13) . Remove slinger (12) from the
planetary carrier.
NOTICE
The bearing is destroyed if the bearing is removed.
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6. 13. If necessary, remove bearing cone (15) from planetary carrier (10) .
Illustration 7 g00622128
14. Use a hammer and a punch to push pin (17) in shaft (16) .
Illustration 8 g01205304
15. Remove shaft (16) , planetary gear (19) , discs (20) , and bearings (21) from planetary carrier
(10) .
16. Remove pin (17) from shaft (16) .
17. Repeat Steps 14 through 16 for the remaining planetary gears.
18. Remove sun gear (18) from planetary carrier (10) .
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7. Illustration 9 g00622132
Personal injury can result from parts and/or covers under spring
pressure.
Spring force will be released when covers are removed.
Be prepared to hold spring loaded covers as the bolts are loosened.
19. Remove bolts (22) and washers.
20. Remove retainer (23) from piston (24) .
Illustration 10 g00622155
21. If necessary, remove bearing cups (25) and seal ring (26) from retainer (23) .
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8. Illustration 11 g00622156
22. Remove piston (24) and O-ring seal (27) from the housing.
Illustration 12 g00622157
23. Remove seal ring (28) from piston (24) .
Note: Inspect the O-ring seals. If necessary, replace the O-ring seals.
Illustration 13 g00819345
24. Remove spring (29) and ring (30) from housing (5) .
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9. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T LGP TRACK-TYPE TRACTOR SGT
Configuration: D6T TRACK-TYPE TRACTOR XL, XW, LGP, Differential Steering SGT00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -UENR4055-03 Publication Date -01/12/2017 Date Updated -15/12/2017
i04905929
Steering Planetary and Brake - Assemble
SMCS - 4132-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A 138-7575 Link Bracket 3
D 6V-6640 Sealant 1
ReferenceRefer to Specifications, "Brake and Planetary" in the Service Manual for your machine.
Illustration 1 g00819345
Note: Orient the disc spring with the outer edge downward.
1. Install ring (30) and spring (29) in housing (5) .
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10. Illustration 2 g00622157
2. Apply clean oil to seal ring (28) .
Note: Orient the seal ring with the lip downward. Refer to Illustration 2.
3. Install seal ring (28) in piston (24) .
Illustration 3 g00622156
4. Install piston (24) and O-ring seal (27) in the housing.
Illustration 4 g00622155
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11. 5. Lower the temperature of bearing cups (25). Install bearing cups (25) in retainer (23) .
Note: Orient the seal ring with the lip downward. Refer to Illustration 4.
6. Apply clean oil to seal ring (26). Install seal ring (26) in retainer (23) .
Illustration 5 g00622132
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
7. Install retainer (23) on piston (24). Align the oil passage in retainer (23) with the oil passage and
the O-ring seal in the housing. Install bolts (22) .
Illustration 6 g01205304
8. Install sun gear (18) in planetary carrier (10) .
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12. 9. Install bearings (21) in planetary gear (19) .
10. Install discs (20) and planetary gear (19) in planetary carrier (10). Install shaft (16) .
Illustration 7 g00622128
Note: If the rubber in pin (17) is damaged, replace pin (17) .
11. Align the hole in shaft (16) with the hole in planetary carrier (10) and install pin (17). Install pin
(17) until the pin is even with the surface of planetary carrier (10) .
12. Repeat Steps 9 through 11 for the remaining planetary gears.
Illustration 8 g01205303
Note: If bearing cone (15) was removed from planetary carrier (10), a new bearing must be
installed.
13. Raise the temperature of bearing cone (15). Install the bearing cone on planetary carrier (10) .
14. Apply Tooling (D) to the flange of slinger (12) .
15. Install slinger (12) on planetary carrier (10). Install bolts (13). Tighten the bolts to a torque of 50
± 10 N·m (37 ± 7 lb ft).
16. Install ring (14) in planetary carrier (10) .
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13. Illustration 9 g02356056
17. Position housing (6) on planetary carrier (10) .
18. Raise the temperature of bearing cone (11). Install bearing cone (11) on planetary carrier (10) .
Illustration 10 g02355621
19. Position plate (9) onto the planetary carrier (10) .
Note: Install shim pack between plate (9) and planetary carrier (10), only if there was a shim
pack originally installed in the differential group and if the same planetary carrier is being reused.
Shim pack thickness should be 0.31 mm (0.0122inch).
20. Install bolts (8) .
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14. Illustration 11 g02355619
21. Install friction discs (7) and brake plates. Alternate the friction discs and the brake plates.
Illustration 12 g02355596
22. Position ring gear (5) on housing (6) .
23. Install bolts (4). Tighten bolts (4) to a torque of 135 ± 20 N·m (100 ± 15 lb ft).
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15. Illustration 13 g02355593
24. Use a suitable lifting device and Tooling (A) in order to position the planetary group and brake
(1) on final drive (2). The weight of the planetary group and brake is approximately 135 kg (300
lb).
25. Install the bolts (3) .
End By: Install the final drive, the planetary group, and the brake.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T LGP TRACK-TYPE TRACTOR SGT
Configuration: D6T TRACK-TYPE TRACTOR XL, XW, LGP, Differential Steering SGT00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -UENR4055-03 Publication Date -01/12/2017 Date Updated -15/12/2017
i04175780
Final Drive - Remove and Install
SMCS - 4050-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-1952 Axle Removal Tool 1
B
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
2D-4593 5/8 - 11 by 5 1/2 inch 2
1B-4331 5/8 - 11 inch 2
2S-5658 Washer 4
Start By:
A. Separate the track.
Note: The planetary carriers of the final drives can be removed directly from the machine. Refer to
Disassembly and Assembly, "Final Drive Planetary Carrier (In Chassis) - Remove".
Without the sun gear in place, the brakes are ineffective. Personal
injury or death could result. Provide other means to hold or stop the
machine.
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17. Illustration 1 g00865052
1. Remove bolts (2) and cover (3) from final drive (1) .
Illustration 2 g00865024
2. Use Tooling (A) in order to remove axle (4) .
Illustration 3 g00865075
3. Remove two bolts (5) .
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18. Illustration 4 g00826743
4. Adjust the top bracket of Tooling (B) until Dimension (X) is 222.25 mm (8.750 inch).
Illustration 5 g00865077
5. Remove two bolts (6) and the nuts from the sprocket segment. Discard bolts (6) and the nuts.
Illustration 6 g02356097
6. Fasten Tooling (B) and a suitable lifting device to the final drive.
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19. Illustration 7 g00865094
7. Remove bolts (7) that hold the final drive and the brake together.
Illustration 8 g00865095
8. Use Tooling (B) to remove final drive (1) from the machine. The weight of final drive (1) is
approximately 454 kg (1000 lb).
Installation Procedure
1. Install final drive (1) in the reverse order of removal.
a. Tighten bolts (7) to a torque of 700 ± 90 N·m (516 ± 66 lb ft).
b. Lubricate new bolts (6) with SAE 30 oil. Install new bolts (6) and the nuts. Tighten bolts
(6) to a torque of 175 ± 40 N·m (130 ± 30 lb ft). Tighten bolts (6) an additional 1/3 turn.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T LGP TRACK-TYPE TRACTOR SGT
Configuration: D6T TRACK-TYPE TRACTOR XL, XW, LGP, Differential Steering SGT00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -UENR4055-03 Publication Date -01/12/2017 Date Updated -15/12/2017
i05236971
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7573 Link Bracket 3
1A-2029 Bolt 1
B 1P-510 Driver Group 1
C
FT-1934 Beam 1
6V-3160 Double Acting Cylinder 1
6V-9061 Pump Group 1
1D-4621 Bolt 4
D
138-7574 Link Bracket 2
2A-1538 Bolt 2
Start By:
A. Remove the final drives.
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21. Illustration 1 g01195912
1. Install Tooling (A) and a suitable lifting device to planetary carrier (3) .
2. Remove bolts (1). Remove planetary carrier (3) and the two O-ring seals from the hub. The
weight of planetary carrier (3) is approximately 137 kg (302 lb).
3. Remove retainers (2) .
Illustration 2 g00841089
4. Place support under planetary carrier (3) in order to prevent damage. Use Tooling (B) and a
suitable press to remove the planetary gear shafts.
5. Remove planetary gears (4) from planetary carrier (3) .
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22. Illustration 3 g00841091
6. Remove bearing cones (5) from gears (4) .
7. Remove the bearing cups from each side of the gears.
Illustration 4 g00841092
Illustration 5 g01195913
8. Remove bolts (6) and retainer (7) .
9. Attach a suitable lifting device to hub (12) and ring gear (8). The weight of hub (12) and ring
gear (8) is approximately 68 kg (150 lb). Remove hub (12) and ring gear (8) .
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23. Illustration 6 g01195915
10. Turn over hub (9) and ring gear (8). Remove retaining ring (10). Attach a suitable lifting device
to hub (9). The weight of hub (9) is approximately 37 kg (82 lb). The weight of ring gear (8) is
approximately 32 kg (71 lb). Remove hub (9) .
Illustration 7 g00841095
11. Install Tooling (C) on hub (12).
Note: Do not lift hub (12) too high. Do not allow hub (12) to contact the fitting on the hydraulic
cylinder.
12. Use Tooling (C) to loosen hub (12) from spindle (13). Remove Tooling (C) .
13. Remove bearing cone (11) .
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24. Illustration 8 g01195917
14. Install Tooling (D) and a suitable lifting device to hub (12). Remove hub (12) from spindle (13).
The weight of hub (12) is approximately 180 kg (397 lb).
Illustration 9 g00841099
15. Turn over hub (12). Remove Duo-Cone seal kit (15). Use a hammer and a punch to remove
bearing cup (16) .
16. Turn over the hub. Remove bearing cup (14) from the hub.
Note: If the Duo-Cone seal will be reused, mark the seal kits for installation purposes.
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25. Illustration 10 g00841101
Note: Bearing cone (18) may be damaged if the bearing cone is removed from spindle (13) .
17. Remove Duo-Cone seal (19) from spindle (13) .
18. If necessary, remove bearing cone (18) from the spindle.
19. Remove lip seal (17) from spindle (13) .
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26. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T LGP TRACK-TYPE TRACTOR SGT
Configuration: D6T TRACK-TYPE TRACTOR XL, XW, LGP, Differential Steering SGT00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -UENR4055-03 Publication Date -01/12/2017 Date Updated -15/12/2017
i04164792
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
138-7573 Link Bracket 3
1A-2029 Bolt 3
B 1P-0510 Driver Group 1
D
138-7574 Link Bracket 2
2A-1538 Bolt 2
E 1U-6437 Duo-Cone Seal Installer As 1
1. Apply clean oil to all the parts during assembly.
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27. Illustration 1 g00841209
2. Use Tooling (B) to install lip seal (17) in spindle (13) to a minimum depth of 9.65 mm (0.4 inch).
Do not apply excessive force to lip seal (17) during installation in order to avoid damaging the
seal. Put clean oil on the lip of the seal.
3. Raise the temperature of bearing cone (18) to a maximum temperature of 135 °C (275 °F). Install
bearing cone (18) on spindle (13) .
Note: Before the installation of the Duo-Cone seal, refer to Disassembly and Assembly, "Duo-
Cone Conventional Seals - Install" for the correct procedure.
4. Use Tooling (E) to install the Duo-Cone seal on spindle (13) .
Illustration 2 g00841210
5. Lower the temperature of bearing cups (14) and (16). Install bearing cups (14) and (16) in hub
(12) .
6. Use Tooling (E) to install the Duo-Cone seal in hub (12) .
Illustration 3 g01195917
7. Install Tooling (D) on hub (12). Attach a suitable lifting device to Tooling (D). Carefully position
hub (12) on spindle (13) .
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28. Illustration 4 g00841212
8. Raise the temperature of bearing cone (11). Install bearing cone (11) on spindle (13).
Illustration 5 g01195915
9. Attach a suitable lifting device to hub (9) and position hub (9) in ring gear (8). Install retaining
ring (10) .
Illustration 6 g01195913
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29. 10. Turn over the hub (9) and ring gear (8). Attach a suitable lifting device to hub (9) and the ring
gear (8) into position in hub (12).
Illustration 7 g00841092
11. Put retainer (7) into position. Install bolts (6) while the hub is slowly rotated. Tighten bolts (6)
evenly to a torque of 135 ± 15 N·m (100 ± 11 lb ft). The retainer must contact the end of spindle
(13) after bolts (6) have been tightened.
Illustration 8 g00841213
12. Lower the temperature of bearing cups (20) and (21). Install the bearing cups in three planetary
gears (4) .
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30. Illustration 9 g00841215
Illustration 10 g00841216
13. Position the planetary carrier in a press. The shaft (22) must be in position with proper support in
order to be a positive stop for the shaft.
NOTICE
The shaft must be correctly installed. If the shaft is incorrectly
installed, the bearing preload will be incorrect. This will result in
component damage.
14. Position planetary gear (4) in the planetary carrier.
15. Lower the temperature of shaft (22). Use a suitable press to install the shaft in the planetary
carrier. After the installation, the end of shaft (22) must be flush with the retainer of the planetary
carrier. This will provide the correct bearing preload. The gear must rotate by hand after
installation. If the gear does not rotate, the problem must be corrected. Repeat this procedure for
all three shafts.
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31. Illustration 11 g01195912
16. Install three retainers (2) on shafts (22) .
17. Install Tooling (A). Attach a suitable lifting device to Tooling (A). Install the two O-ring seals on
the planetary carrier. Align the drain hole in the planetary carrier with the drain hole in the hub.
18. Position the planetary carrier in the hub.
19. Install bolts (1) that hold planetary carrier (3) to the hub. Remove Tooling (A) .
End By: Install the final drives.
Copyright 1993 - 2021 Caterpillar Inc.
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32. Shutdown SIS
Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6T LGP TRACK-TYPE TRACTOR SGT
Configuration: D6T TRACK-TYPE TRACTOR XL, XW, LGP, Differential Steering SGT00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
D6T Track-Type Tractor Power Train
Media Number -UENR4055-03 Publication Date -01/12/2017 Date Updated -15/12/2017
i06852073
Final Drive, Steering Differential, and Brake (Left Side) -
Remove and Install
SMCS - 4050-010-LT; 4132-010-LT
Removal Procedure
Table 1
Required Tools
Tool Part Number Description Qty
A
FT-1952 Axle Removal Tool 1
1U-7432 Adapter Assembly 1
B
8T-3207 Lifting Bracket 1
5P-8622 Shackle 1
1D-4615 Bolt 2
1B-4331 Nut 2
5P-8248 Washer 4
C
1B-4331 Nut 1
5P-8248 Washer 2
439-3939 Link Bracket 1
439-3940 Link Bracket 1
8S-9906 Ratchet Puller 1
1A-1460 Bolt 1
5P-8245 Washer 1
1A-8063 Bolt 1
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33. D 5B-4274 Bolt 3
Start By:
a. Separate the track.
b. Remove the drive axles.
c. Remove the steering motor.
d. Drain the oil from the final drive. Refer to Operation and Maintenance Manual, "Final Drive Oil -
Change".
Illustration 1 g01127146
1. Remove bolts (1) from adapter (2).
2. Install Tooling (D) in Holes (X). Remove adapter (2).
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34. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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36. Illustration 3 g01127160
Illustration 4 g01127169
4. Insert Tooling (A) 940 mm (37.0 inch) in the final drive housing. Use Tooling (A) in order to
slide the sliding carrier off the bevel gear shaft.
5. Rotate Tooling (A) by 180 degrees.
6. Pull Tooling (A) until the sliding carrier stops.
7. Rotate Tooling (A) by 180 degrees and remove Tooling (A).
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