1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjksekmdme
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fusjjefjskekemm
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjsekdemmd
This document provides instructions for assembling the swing drive of an M318C Wheeled Excavator. It describes 28 steps for installing various components like bearings, seals, gears, and housing. Proper tooling and torque specifications are listed. Dimensions are measured and checked against specifications to ensure correct piston travel is achieved. Safety precautions are noted for spring-loaded parts. The process is completed by installing the fully assembled swing drive into the machine.
This document provides instructions for assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps for installing various components like bearings, seals, gears, and plates. It specifies torque values and tolerances for tightening nuts. Dimensional checks are outlined to ensure the assembled swing brake travel is within the specified range of 1.1 to 1.4 mm. Proper cleaning, lubrication and tooling are emphasized to complete the assembly correctly.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjseazqkkdmmem
This document provides instructions to separate the upper frame and undercarriage frame on a M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
This document provides instructions to separate the upper frame and undercarriage frame of an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjjsekkmdmes
This document provides instructions to separate the upper frame and undercarriage frame on a M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjksekmdme
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fusjjefjskekemm
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is emphasized during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for separating the upper frame and undercarriage frame on an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the frames while removing connecting components. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjsekdemmd
This document provides instructions for assembling the swing drive of an M318C Wheeled Excavator. It describes 28 steps for installing various components like bearings, seals, gears, and housing. Proper tooling and torque specifications are listed. Dimensions are measured and checked against specifications to ensure correct piston travel is achieved. Safety precautions are noted for spring-loaded parts. The process is completed by installing the fully assembled swing drive into the machine.
This document provides instructions for assembling the swing drive of a M318C Wheeled Excavator. It describes 28 steps for installing various components like bearings, seals, gears, and plates. It specifies torque values and tolerances for tightening nuts. Dimensional checks are outlined to ensure the assembled swing brake travel is within the specified range of 1.1 to 1.4 mm. Proper cleaning, lubrication and tooling are emphasized to complete the assembly correctly.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjseazqkkdmmem
This document provides instructions to separate the upper frame and undercarriage frame on a M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
This document provides instructions to separate the upper frame and undercarriage frame of an M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...fjjsekkmdmes
This document provides instructions to separate the upper frame and undercarriage frame on a M318C wheeled excavator. It lists the required tools which include electric hydraulic pumps, cylinders, stands, pins, tubes, collars, saddles, links and guide bolts. The procedure involves using the listed tools and hydraulic jacks to lift and support the upper frame while removing connecting components to separate it from the undercarriage frame. Proper containment of fluids is noted as important during the separation process.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fjjskkdmnsme
This document provides assembly instructions for the swing drive of an excavator. It includes 28 steps such as installing bearings, seals, gears and other components. Precise torques and clearances are specified. Tools required include drivers, pliers, sockets and lubricant. Cleanliness is stressed and worn parts must be replaced.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fujdfjjkskekme
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fdjsuekskefmm
The document provides instructions for removing and installing bottom guards on an excavator. It outlines the following steps:
1. Remove the bolts and bottom guards.
2. To install, position the bottom guards and install the bolts. Tighten the bolts to the specified torque.
3. Inspect all guards and replace any that are damaged.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
This document provides instructions for disassembling and assembling the final drives on a D7H track-type tractor. The process involves removing the final drives from the machine and then disassembling their internal components like planet carriers, gears, shafts and seals. Reassembly requires installing these components in reverse order and tightening bolts to the specified torques. Tools are used to assist with removing and installing heavy components like planet carriers and hubs.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, and shafts. Reassembly involves heating bearings, installing seals and retaining rings, and using tools to position components as the final drives are rebuilt. Precautions are noted to prevent damage to seals during removal and installation of parts.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing an engine from a machine. Key steps include:
1. Draining the coolant and engine, transmission, and hydraulic oils.
2. Disconnecting hoses, pipes, wires, and other components connected to the engine like the radiator, fuel lines, starter, and sensors.
3. Securing the transmission and attaching lifting tools and a device to the engine before removing mounting bolts.
4. Lifting out the engine once all connections are removed.
Volvo L220G Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L220F Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for removing an engine from a machine. It describes draining fluids like coolant, engine oil, and transmission oil. It lists components that must be disconnected from the engine like hoses, wires, and sensors. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, like placing the machine in service position and disconnecting the fire suppression system. Overall it provides a concise step-by-step process for removing an engine.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing covers and disconnecting oil lines and control rods from the pilot control valve.
2. Removing bolts to detach the valve from its mounting bracket.
3. For installation, the process is reversed - the pilot control valve is mounted to the bracket with bolts, then oil lines and control rods are reconnected.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
Volvo L50D Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides information on servicing an engine, including:
1. The engine is a four-stroke diesel with four cylinders and designation TD40GJE with a displacement of 4.0 liters.
2. Instructions are provided for checking and adjusting the valves, including valve clearances of 0.20mm for inlet and 0.45mm for exhaust.
3. Details are given for removing and installing the engine, which weighs approximately 450kg, including disconnecting hoses and mounts, using slings for lifting, and reconnecting all components.
Volvo EC380D L EC380DL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides information about engines D11H, D13H, and D16H. It describes the engines as straight six-cylinder, four-stroke diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation. The document discusses engine identification, automatic engine shutdown, engine protection functions, warning lights, torque limitation, forced idle, engine shutdown, and speed limits. It also lists relevant diagnostic codes and available VCADS Pro operations for testing components and exhaust aftertreatment systems.
This document provides instructions for disassembling and assembling the main hydraulic pump on a M315D Wheeled Excavator. The disassembly procedure involves 34 steps to remove all components of the pump. The assembly procedure involves 24 steps and specifies the required tools and order of installation for all pump components. Dimension measurements and calculations are provided to determine the correct lift-off limitation without shim.
- The document provides instructions for removing and installing the final drive planetary carrier in the chassis of a D9R track-type tractor.
- It describes using various tools to remove the carrier, hub, seals, and other components. It then explains how to prepare and install replacement parts in reverse order.
- Cleaning and inspecting all parts before installation is emphasized, along with properly positioning seals and applying lubricant to facilitate smooth assembly.
This document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor. The disassembly process involves using various tools to remove over 30 components from the planetary carrier, sun gear, hub, and ring gear. The assembly process reverses the disassembly steps, heating some bearings before installation and using specialty tools to install seals and retainers. Proper safety precautions and inspection of parts is emphasized throughout.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
The document provides instructions for disassembling and assembling the steering clutch and brake of a Caterpillar D7R track-type tractor. It details 20 steps to disassemble the components which include removing bolts, plates, bearings, seals and other parts. The 20 steps to assemble are also outlined and include cleaning parts, applying oil, heating bearings, and reinstalling components in reverse order. Special safety precautions are noted regarding spring loaded components.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
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Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fjjskkdmnsme
This document provides assembly instructions for the swing drive of an excavator. It includes 28 steps such as installing bearings, seals, gears and other components. Precise torques and clearances are specified. Tools required include drivers, pliers, sockets and lubricant. Cleanliness is stressed and worn parts must be replaced.
Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fujdfjjkskekme
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Caterpillar cat m318 d mh wheeled excavator (prefix w8r) service repair manua...fdjsuekskefmm
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The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
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The document provides instructions for assembling and installing the swing drive on an excavator. It includes 28 steps for assembly, requiring various tools. Key steps include installing bearings and seals, adjusting preload nuts to achieve the proper torque specifications, and verifying travel dimensions meet specifications. The instructions also cover attaching the assembled swing drive and connecting hydraulic lines.
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This document provides instructions for disassembling and assembling the final drives on a D7H track-type tractor. The process involves removing the final drives from the machine and then disassembling their internal components like planet carriers, gears, shafts and seals. Reassembly requires installing these components in reverse order and tightening bolts to the specified torques. Tools are used to assist with removing and installing heavy components like planet carriers and hubs.
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This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
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2. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR J5B
Configuration: M315D Excavator J5B00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i03484340
Swing Drive - Assemble
SMCS - 5459-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 1U-8759 Plier Tips 1
D 5P-4758 Retaining Ring Pliers 1
E 1P-1859 Retaining Ring Pliers 1
F 1P-1855 Retaining Ring Pliers 1
H 1P-1863 Retaining Ring Pliers 1
J
305-4538 Spanner Socket(1)
1
240-8274 Insert(2)
1
174-9465 Spanner Socket(3)
1
K 1P-0520 Driver Gp 1
L 2S-3230 Bearing Lubricant 1
M 8T-5096 Dial Indicator Gp 1
N 7H-1680 Lubrication Hand Pump 1
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3. (1)
Used on the part number 152-7372 Swing Drive Gp
(2)
Used on the part number 152-7372 Swing Drive Gp
(3)
Used on the part number 152-7375 Swing Drive Gp
Note: Replace all O-ring seals and all gaskets. Apply a light film of "10W" oil to all components
before assembly.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01027198
1. Lower the temperature of bearing cup (39). Use Tooling (K) to install bearing cup (39) in
swing drive housing (33A).
Illustration 2 g00906881
2. Lower the temperature of bearing cup (36). Use Tooling (K) to install bearing cup (36).
3. Use Tooling (B) to install lip seal (35). Install seal (34). Install tooling (L) to seal (34).
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4. Illustration 3 g01026650
4. Raise the temperature of bearing cone (37). Install washer (38) and bearing cone (37) on
pinion (33).
Illustration 4 g01027078
Illustration 5 g01026558
5. The following steps should be used on machines that are equipped with the part number 152
-7372 Swing Drive Gp.
a. Apply 80 grams of Tooling (L) to the bearing cone on pinion (33). Install pinion (33)
in swing drive housing (33A).
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5. b. Raise the temperature of bearing cone (32A). Install bearing cone (32A).
c. Install nut (32). Use Tooling (J) in order to tighten nut (32) until a slight increase in
rolling torque is obtained. Loosen nut (32) by approximately 60 degrees. Strike pinion
(33) with a soft hammer in order to release the bearing preload.
d. Determine the initial rolling torque of pinion (33). The specified rolling torque is
8 N·m (71 lb in) to 15 N·m (133 lb in). Record this value as Rolling Torque (Y).
e. As you tighten nut (32) rotate swing drive housing (33A) in order to ensure that the
bearings are seated properly. Use Tooling (J) in order to tighten nut (32) to a torque of
300 N·m (221 lb ft). Loosen nut (32) by 30 degrees to 60 degrees.
f. Install ring (31).
g. Install nut (30). Use Tooling (J) in order to tighten nut (30) to a torque of
1000 ± 100 N·m (738 ± 74 lb ft).
h. Determine the rolling torque of pinion (33). The specified rolling torque is Rolling
Torque (Y) plus 3 N·m (27 lb in) to 9 N·m (80 lb in).
6. The following steps should be used on machines that are equipped with the part number 152
-7375 Swing Drive Gp.
a. Apply 80 grams of Tooling (L) to the bearing cone on pinion (33). Install pinion (33)
in swing drive housing (33A).
b. Raise the temperature of bearing cone (32A). Install bearing cone (32A).
c. Install nut (32). Use Tooling (J) in order to tighten nut (32) until a slight increase in
rolling torque is obtained. Loosen nut (32) by approximately 60 degrees. Strike pinion
(33) with a soft hammer in order to release the bearing preload.
d. Determine the initial rolling torque of pinion (33). The specified rolling torque is
6 N·m (53 lb in) to 8 N·m (71 lb in). Record this value as Rolling Torque (Y).
e. As you tighten nut (32) rotate swing drive housing (33A) in order to ensure that the
bearings are seated properly. Use Tooling (J) in order to tighten nut (32) to a torque of
250 ± 50 N·m (184 ± 37 lb ft). Loosen nut (32) by 15 degrees to 30 degrees.
f. Install ring (31).
g. Install nut (30). Use Tooling (J) in order to tighten nut (30) to a torque of
700 ± 50 N·m (516 ± 37 lb ft).
h. Determine the rolling torque of pinion (33). The specified rolling torque is Rolling
Torque (Y) plus 2 N·m (18 lb in) to 5 N·m (44 lb in).
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6. Illustration 6 g00907108
Illustration 7 g00907110
Illustration 8 g01027098
7. Install carrier (27A).
8. Install shim (28). Use Tooling (H) to install retaining ring (27).
9. Raise temperature of bearing race (29). Install bearing race (29) and needle bearings (26).
10. Apply Tooling (L) to the rollers. Install the rollers on bearing race (29). Install gears (25)
over bearing race (29) and the rollers.
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7. 11. Install retaining ring (23) and bearing (24).
Illustration 9 g00906330
12. Install washers (22) and sun gear (21) onto top carrier (11).
Illustration 10 g00906329
13. Use Tooling (E) to install retaining ring (20) onto top carrier (11).
Illustration 11 g00906327
14. Install needle bearings (16), washers (17) and (18), gears (15), and pins (19).
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8. Illustration 12 g00906325
15. Use Tooling (F) to install retaining ring (14). Install bearing (13).
Illustration 13 g00906324
16. Install top carrier (11) and shaft (10) in shaft drive (12).
Illustration 14 g00906322
17. Install seals (9) in the swing brake assembly.
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9. Illustration 15 g00909400
18. Use Tooling (B) to install piston (8) in swing brake assembly (2).
Illustration 16 g00906319
19. If equipped, install ring (7).
Illustration 17 g00909004
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10. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
20. Install spring (6A) and the shim.
21. Use Tooling (K) and a suitable press in order to compress spring (6A). Use Tooling (D) in
order to install retaining ring (6). Rotate the opening in retaining ring (6) by approximately
180 degrees from the notch in swing brake assembly (2).
Illustration 18 g00906314
22. Install discs and plates (5) into swing brake assembly (2).
Illustration 19 g00906313
23. Install plate (4).
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11. Illustration 20 g00906311
Illustration 21 g00909003
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
24. Use Tooling (B) and a suitable press in order to compress the spring. Use Tooling (C) to
install retaining ring (3).
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12. Illustration 22 g01822733
25. Position Tooling (M) in order to measure the travel of piston (8). Connect Tooling (N) to
Port (P). Use Tooling (N) in order to apply 3000 kPa (435 psi) at Port (P). Record the
measured travel of piston (8) as Dimension (X).
a. The recorded Dimension (X) should be 1.2 mm (0.05 inch) to 1.4 mm (0.06 inch) on
machines that are equipped with the part number 152-7372 Swing Drive Gp.
b. The recorded Dimension (X) should be 1.1 mm (0.04 inch) to 1.3 mm (0.05 inch) on
machines that are equipped with the part number 152-7375 Swing Drive Gp.
Note: Outer plate (5) is available in different thicknesses. Use the correct thickness of
plate (5) in order to obtain the correct Dimension (X).
Illustration 23 g01027113
26. Install Tooling (A) and a suitable lifting device to swing brake assembly (2). The weight of
swing brake assembly (2) is approximately 75 kg (165 lb).
27. Position swing brake assembly (2) in swing brake housing (2A).
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13. 28. Install bolts (1).
End By:
a. Install the swing drive. Refer to Disassembly and Assembly, "Swing Drive - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon May 4 10:54:53 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR J5B
Configuration: M315D Excavator J5B00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i02814911
Swing Drive - Install
SMCS - 5459-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
Illustration 1 g01403894
1. Use Tooling (A) and a suitable lifting device in order to install swing drive (4). The weight
of swing drive (4) is approximately 75 kg (165 lb).
2. Install bolts (5). Tighten bolts (5) to a torque of 260 ± 20 N·m (190 ± 15 lb ft).
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15. Illustration 2 g01403892
3. Connect hose assembly (3). Connect hose assembly (2). Connect fitting (1).
End By:
a. Install the swing motor. Refer to Disassembly and Assembly, "Swing Motor - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon May 4 10:55:55 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR J5B
Configuration: M315D Excavator J5B00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i02811431
Upper Frame and Undercarriage Frame - Separate
SMCS - 4150-076; 7051-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
4C-6486 Stand 1
8S-7641 Tube 1
8S-7625 Collar 1
8S-8048 Saddle 1
8S-7617 Pin 2
8S-7650 Cylinder As 1
4C-5809 Electric Hydraulic Pump Gp 1
B 155-3597 Wheel Chock 2
C 228-4532 Link 1
D FT-2765 Support Beam As 1
E 4C-6486 Stand 2
8S-7621 Tube 2
8S-7625 Collar 2
8S-7617 Pin 4
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17. 4C-5809 Electric Hydraulic Pump Gp 1
8S-7650 Cylinder As 2
Start By:
a. Remove the work tool or the bucket. Refer to Disassembly and Assembly, "Bucket -
Remove".
Note: Put identification marks on all hose assemblies and on all tube assemblies for installation
purposes.
1. Park the machine on level ground. Turn the upper frame to a 90 degree angle from the
undercarriage.
Illustration 1 g01405800
2. Connect link (1).
Illustration 2 g01402377
3. Extend the boom. Fully retract stick (2). Position stick (2) onto Tooling (A).
4. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
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18. Illustration 3 g01321403
5. Install Tooling (B) in order to secure the undercarriage. Release the parking brake. Refer to
Operation and Maintenance Manual, "Parking Brake - Release".
6. Remove the swivel. Refer to Disassembly and Assembly, "Swivel - Remove".
7. Remove the right side boom cylinder. Refer to Disassembly and Assembly, "Boom Cylinder
- Remove and Install".
Illustration 4 g01402367
8. Use a suitable lifting device in order to install Tooling (C). The weight of Tooling (C) is
approximately 102 kg (225 lb).
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19. Illustration 5 g01321423
9. Use a suitable lifting device to position Tooling (D) onto Tooling (E). The weight of
Tooling (D) is approximately 227 kg (500 lb).
Illustration 6 g01405812
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20. Illustration 7 g01405815
Illustration 8 g01405810
10. Position Tooling (D) and Tooling (E) under upper structure (3).
11. Disconnect grease hose assembly (4).
12. Place an alignment mark on upper structure (3) and swing bearing (5) for assembly
purposes. Remove bolts (6).
13. Use Tooling (A), Tooling (D), and Tooling (E) in order to separate upper structure (3) from
undercarriage (7).
Note: Lift the upper structure in 1/4 inch increments. Ensure that the upper structure
remains level.
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21. Illustration 9 g01321403
Illustration 10 g01402394
14. Remove Tooling (B).
15. Attach a suitable device to a properly rated machine in order to remove undercarriage (7).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon May 4 10:56:58 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR J5B
Configuration: M315D Excavator J5B00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i04640770
Upper Frame and Undercarriage Frame - Connect
SMCS - 4150-077; 7051-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
4C-6486 Stand 1
8S-7641 Tube 1
8S-7625 Collar 1
8S-8048 Saddle 1
8S-7617 Pin 2
8S-7650 Cylinder As 1
4C-5809 Electric Hydraulic Pump Gp 1
B 155-3597 Wheel Chock 2
C 228-4532 Link 1
D FT-2765 Support Beam As 1
E 4C-6486 Stand 2
8S-7621 Tube 2
8S-7625 Collar 2
8S-7617 Pin 4
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23. 4C-5809 Electric Hydraulic Pump Gp 1
8S-7650 Cylinder As 2
F 8C-8422 Sealant -
Illustration 1 g01402394
Illustration 2 g01405810
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24. Illustration 3 g01405812
1. Use a suitable device in order to position undercarriage (7) below upper structure (3) .
Apply Tooling (F) to the mating surfaces of the swing gear, upper structure (3) , and
undercarriage (7) .
2. Use Tooling (A) , Tooling (D) , and Tooling (E) in order to position upper structure (3) onto
undercarriage (7) .
Illustration 4 g01405815
3. Align upper structure (3) and swing bearing (5) .
4. Install bolts (6) in order to connect upper structure (3) and undercarriage (7) . Tighten bolts
(6) to a torque of 300 + 30 - 0 N·m (221 + 22 - 0 lb ft).
5. Connect grease hose assembly (4) .
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25. Illustration 5 g01321403
6. Position Tooling (B) .
Illustration 6 g01321423
7. Use a suitable lifting device in order to remove Tooling (D) from Tooling (E) . The weight
of Tooling (D) is approximately 227 kg (500 lb). Remove Tooling (E) .
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 7 g01402367
8. Use a suitable lifting device in order to remove Tooling (C) . The weight of Tooling (C) is
approximately 102 kg (225 lb).
9. Install the swivel. Refer to Disassembly and Assembly, "Swivel - Install".
10. Install the right side boom cylinder. Refer to Disassembly and Assembly, "Boom Cylinder -
Remove and Install".
Illustration 8 g01402377
11. Remove Tooling (A) from stick (2) . Retract the boom. Extend stick (2) and lower stick (2)
to the ground.
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