The document provides instructions for disassembling and assembling the main hydraulic pump on an excavator. It lists required tools and parts and includes 43 detailed illustrations guiding the removal and installation of individual components in 49 steps. Proper assembly is important as improper installation of spring-loaded parts can cause injury. The pump controls hydraulic flow to power machine systems.
Caterpillar cat m315 d wheeled excavator (prefix k5e) service repair manual (...jfdjskmdmme
This document provides assembly instructions for a main hydraulic pump on an excavator model. It lists 49 assembly steps and required tools. Key steps include installing bearings and seals, assembling internal components like pistons and swashplates, and torquing bolts with loctite. The final steps are to install the assembled pump and reconnect any disconnected hoses. A separate section provides 5 steps to remove the swing piston pump from the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fujsjejfsekkm
This document provides installation instructions for a piston pump that is part of the main hydraulic system on an excavator model. It describes 49 steps to assemble various internal components of the pump like pistons, bearings and seals. It also provides instructions for installing the fully assembled pump, connecting hoses and electrical harnesses. Proper assembly requires special tools and precautions are listed to prevent injury from spring loaded parts. Finally, it states to refer to other manuals for installing the pump on the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fusjefjsekkfsmem
This document provides installation instructions for a piston pump that is part of the main hydraulic system on an excavator model. It describes 49 steps to assemble various internal components of the pump like pistons, bearings and seals. It also provides instructions for installing the fully assembled pump, connecting hoses and electrical harnesses. Proper assembly requires special tools and precautions are listed to prevent injury from spring loaded parts. Finally, it directs the technician to refer to another manual for installing the pump on the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fjsekdemmd
This document provides assembly instructions for a piston pump used in a wheeled excavator. It describes 49 assembly steps, requiring various tools. Key steps include installing bearings and seals, assembling the rotating assembly, installing pistons and adjusting clearance using shims to achieve the correct lift-off limitation. Finally, the assembled pump is installed on the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fjskkmemem
This document provides installation instructions for a piston pump that is part of the main hydraulic system on an excavator model. It describes 49 steps to assemble various internal components of the pump like pistons, bearings and seals. It also provides instructions for installing the fully assembled pump, connecting hoses and electrical harnesses. Proper assembly requires special tools and measurements to ensure correct clearance between components. Safety notices warn of potential injury from spring loaded parts during assembly.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...udfjjdjkksmmd
This document provides assembly instructions for a piston pump used in a wheeled excavator. It describes 49 assembly steps, requiring various tools. Key steps include installing bearings and seals, assembling the rotating assembly, installing pistons and adjusting lift-off clearance using shims. The correctly assembled pump is then ready to be installed in the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fjjskekdmem
This document provides installation instructions for a piston pump in the main hydraulic system of a wheeled excavator. It outlines 49 steps to assemble various internal components of the pump like pistons, springs, and valves. It also describes connecting hoses, harnesses, and mounting the pump. The goal is to properly install the main hydraulic pump according to established procedures.
This document provides installation instructions for a piston pump used in a wheeled excavator. It outlines 49 steps to assemble the various components of the pump in the correct order. These include installing bearings, seals, pistons, springs, and other internal parts. It also describes connecting hoses and wiring harnesses when installing the completed pump. The goal is to properly assemble the pump so it can be installed in the excavator.
Caterpillar cat m315 d wheeled excavator (prefix k5e) service repair manual (...jfdjskmdmme
This document provides assembly instructions for a main hydraulic pump on an excavator model. It lists 49 assembly steps and required tools. Key steps include installing bearings and seals, assembling internal components like pistons and swashplates, and torquing bolts with loctite. The final steps are to install the assembled pump and reconnect any disconnected hoses. A separate section provides 5 steps to remove the swing piston pump from the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fujsjejfsekkm
This document provides installation instructions for a piston pump that is part of the main hydraulic system on an excavator model. It describes 49 steps to assemble various internal components of the pump like pistons, bearings and seals. It also provides instructions for installing the fully assembled pump, connecting hoses and electrical harnesses. Proper assembly requires special tools and precautions are listed to prevent injury from spring loaded parts. Finally, it states to refer to other manuals for installing the pump on the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fusjefjsekkfsmem
This document provides installation instructions for a piston pump that is part of the main hydraulic system on an excavator model. It describes 49 steps to assemble various internal components of the pump like pistons, bearings and seals. It also provides instructions for installing the fully assembled pump, connecting hoses and electrical harnesses. Proper assembly requires special tools and precautions are listed to prevent injury from spring loaded parts. Finally, it directs the technician to refer to another manual for installing the pump on the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fjsekdemmd
This document provides assembly instructions for a piston pump used in a wheeled excavator. It describes 49 assembly steps, requiring various tools. Key steps include installing bearings and seals, assembling the rotating assembly, installing pistons and adjusting clearance using shims to achieve the correct lift-off limitation. Finally, the assembled pump is installed on the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fjskkmemem
This document provides installation instructions for a piston pump that is part of the main hydraulic system on an excavator model. It describes 49 steps to assemble various internal components of the pump like pistons, bearings and seals. It also provides instructions for installing the fully assembled pump, connecting hoses and electrical harnesses. Proper assembly requires special tools and measurements to ensure correct clearance between components. Safety notices warn of potential injury from spring loaded parts during assembly.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...udfjjdjkksmmd
This document provides assembly instructions for a piston pump used in a wheeled excavator. It describes 49 assembly steps, requiring various tools. Key steps include installing bearings and seals, assembling the rotating assembly, installing pistons and adjusting lift-off clearance using shims. The correctly assembled pump is then ready to be installed in the excavator.
Caterpillar cat m322 d wheeled excavator (prefix p2t) service repair manual (...fjjskekdmem
This document provides installation instructions for a piston pump in the main hydraulic system of a wheeled excavator. It outlines 49 steps to assemble various internal components of the pump like pistons, springs, and valves. It also describes connecting hoses, harnesses, and mounting the pump. The goal is to properly install the main hydraulic pump according to established procedures.
This document provides installation instructions for a piston pump used in a wheeled excavator. It outlines 49 steps to assemble the various components of the pump in the correct order. These include installing bearings, seals, pistons, springs, and other internal parts. It also describes connecting hoses and wiring harnesses when installing the completed pump. The goal is to properly assemble the pump so it can be installed in the excavator.
This document provides installation instructions for a piston pump in a wheeled excavator. It begins by listing required tools. The instructions then describe 49 steps to assemble internal components of the pump like pistons, springs, and valves. It explains measuring clearances and installing shims if needed. Finally, it states to install the assembled pump by referring to other documentation and ends by noting the product, model, and publication details.
Caterpillar cat m313 d wheeled excavator (prefix w3h) service repair manual (...pfiskdmjekm
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. The assembly section lists 26 steps to reassemble the pump, including installing bearings, seals, pistons and other components in reverse order and verifying dimensions using specialized tools. Precise assembly is important to prevent contamination and ensure proper pump function.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and orientation of parts. Tools required are also listed. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. The assembly section lists 26 steps, including installing bearings, seals, pistons and other components in reverse order and verifying dimensions using specialized tools to ensure correct assembly. Precautions are provided regarding contained fluids, released spring forces and retaining component orientations.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator.
The disassembly procedure involves 36 steps to remove all individual components of the pump. The assembly procedure describes 28 steps to reassemble the pump components, ensuring proper orientation and installation of seals, springs, pins and other parts. Dimensional measurements and calculations are provided to determine the correct lift-off limitation for installing piston rings. Proper tools are required and safety precautions must be followed when handling springs under pressure.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like bolts, seals, springs, and bearings. For assembly, it lists 36 steps such as installing bearings, seals, rods, and calibrating components using tools and measurements to ensure proper lift-off limitation. Precise assembly is important to prevent contamination and ensure long component life.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like bolts, seals, springs, and bearings. For assembly, it lists 27 steps such as installing bearings, seals, rods, and calibrating components using tools and measurements to ensure proper lift-off limitation. Precise assembly is important to prevent contamination and ensure long component life.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. The assembly section lists 26 steps, including installing bearings, seals, pistons and other components in reverse order and verifying dimensions using specialized tools to ensure correct assembly. Precautions are provided regarding contained fluids, released spring forces and retaining component orientations.
This document provides instructions for disassembling and assembling the final drives on a D7H track-type tractor. The process involves removing the final drives from the machine and then disassembling their internal components like planet carriers, gears, shafts and seals. Reassembly requires installing these components in reverse order and tightening bolts to the specified torques. Tools are used to assist with removing and installing heavy components like planet carriers and hubs.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, and shafts. Reassembly involves heating bearings, installing seals and retaining rings, and using tools to position components as the final drives are rebuilt. Precautions are noted to prevent damage to seals during removal and installation of parts.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing an engine from a machine. Key steps include:
1. Draining the coolant and engine, transmission, and hydraulic oils.
2. Disconnecting hoses, pipes, wires, and other components connected to the engine like the radiator, fuel lines, starter, and sensors.
3. Securing the transmission and attaching lifting tools and a device to the engine before removing mounting bolts.
4. Lifting out the engine once all connections are removed.
Volvo L220G Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L220F Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for removing an engine from a machine. It describes draining fluids like coolant, engine oil, and transmission oil. It lists components that must be disconnected from the engine like hoses, wires, and sensors. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, like placing the machine in service position and disconnecting the fire suppression system. Overall it provides a concise step-by-step process for removing an engine.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing covers and disconnecting oil lines and control rods from the pilot control valve.
2. Removing bolts to detach the valve from its mounting bracket.
3. For installation, the process is reversed - the pilot control valve is mounted to the bracket with bolts, then oil lines and control rods are reconnected.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
Volvo L50D Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides information on servicing an engine, including:
1. The engine is a four-stroke diesel with four cylinders and designation TD40GJE with a displacement of 4.0 liters.
2. Instructions are provided for checking and adjusting the valves, including valve clearances of 0.20mm for inlet and 0.45mm for exhaust.
3. Details are given for removing and installing the engine, which weighs approximately 450kg, including disconnecting hoses and mounts, using slings for lifting, and reconnecting all components.
Volvo EC380D L EC380DL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides information about engines D11H, D13H, and D16H. It describes the engines as straight six-cylinder, four-stroke diesel engines equipped with a single variable geometry turbocharger and cooled external exhaust gas recirculation. The document discusses engine identification, automatic engine shutdown, engine protection functions, warning lights, torque limitation, forced idle, engine shutdown, and speed limits. It also lists relevant diagnostic codes and available VCADS Pro operations for testing components and exhaust aftertreatment systems.
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This document provides installation instructions for a piston pump in a wheeled excavator. It begins by listing required tools. The instructions then describe 49 steps to assemble internal components of the pump like pistons, springs, and valves. It explains measuring clearances and installing shims if needed. Finally, it states to install the assembled pump by referring to other documentation and ends by noting the product, model, and publication details.
Caterpillar cat m313 d wheeled excavator (prefix w3h) service repair manual (...pfiskdmjekm
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. The assembly section lists 26 steps to reassemble the pump, including installing bearings, seals, pistons and other components in reverse order and verifying dimensions using specialized tools. Precise assembly is important to prevent contamination and ensure proper pump function.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and orientation of parts. Tools required are also listed. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. The assembly section lists 26 steps, including installing bearings, seals, pistons and other components in reverse order and verifying dimensions using specialized tools to ensure correct assembly. Precautions are provided regarding contained fluids, released spring forces and retaining component orientations.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator.
The disassembly procedure involves 36 steps to remove all individual components of the pump. The assembly procedure describes 28 steps to reassemble the pump components, ensuring proper orientation and installation of seals, springs, pins and other parts. Dimensional measurements and calculations are provided to determine the correct lift-off limitation for installing piston rings. Proper tools are required and safety precautions must be followed when handling springs under pressure.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like bolts, seals, springs, and bearings. For assembly, it lists 36 steps such as installing bearings, seals, rods, and calibrating components using tools and measurements to ensure proper lift-off limitation. Precise assembly is important to prevent contamination and ensure long component life.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like bolts, seals, springs, and bearings. For assembly, it lists 27 steps such as installing bearings, seals, rods, and calibrating components using tools and measurements to ensure proper lift-off limitation. Precise assembly is important to prevent contamination and ensure long component life.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
This document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 36 steps for disassembly, removing components like bolts, valves, pistons, springs, and seals. It then lists 28 steps for assembly, installing components in reverse order and noting specifics like lubrication and torque specifications. The goal is to properly disassemble and reassemble the pump while keeping parts clean to prevent wear and ensuring spring forces are safely released.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M313D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. The assembly section lists 26 steps, including installing bearings, seals, pistons and other components in reverse order and verifying dimensions using specialized tools to ensure correct assembly. Precautions are provided regarding contained fluids, released spring forces and retaining component orientations.
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This document provides instructions for disassembling and assembling the final drives on a D7H track-type tractor. The process involves removing the final drives from the machine and then disassembling their internal components like planet carriers, gears, shafts and seals. Reassembly requires installing these components in reverse order and tightening bolts to the specified torques. Tools are used to assist with removing and installing heavy components like planet carriers and hubs.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, and shafts. Reassembly involves heating bearings, installing seals and retaining rings, and using tools to position components as the final drives are rebuilt. Precautions are noted to prevent damage to seals during removal and installation of parts.
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Volvo L220E Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing an engine from a machine. Key steps include:
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3. Securing the transmission and attaching lifting tools and a device to the engine before removing mounting bolts.
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This document provides instructions for changing a non-programmed E-ECU (engine control unit) on an engine with MID 128. The steps include: placing the machine in service position 1, connecting the VCADS Pro programming tool, turning off voltage, removing covers, disconnecting connectors and hoses from the old ECU, replacing the ECU, reconnecting connectors and hoses, and finishing installation. Connectors are unplugged, cable clamps removed, cooling coil disconnected, old ECU replaced with new one, then cooling coil, connectors and clamps are reinstalled.
Volvo L220F Wheel Loader Service Repair Manual Instant Download.pdff8ioseoodkmmd
This document provides instructions for removing an engine from a machine. It describes draining fluids like coolant, engine oil, and transmission oil. It lists components that must be disconnected from the engine like hoses, wires, and sensors. Tools needed include lifting equipment and drain hoses. Safety precautions are noted, like placing the machine in service position and disconnecting the fire suppression system. Overall it provides a concise step-by-step process for removing an engine.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing covers and disconnecting oil lines and control rods from the pilot control valve.
2. Removing bolts to detach the valve from its mounting bracket.
3. For installation, the process is reversed - the pilot control valve is mounted to the bracket with bolts, then oil lines and control rods are reconnected.
Volvo EC360C L EC360CL Excavator Service Repair Manual Instant Download.pdff8ioseoodkmmd
The document provides instructions for removing and installing an engine. It describes disconnecting hoses, electrical connections, removing mounting hardware and lifting the engine out. When installing, it describes connecting all hoses and electrical connections, installing mounting hardware, and filling fluids before starting the engine to check for leaks.
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The document provides information on servicing an engine, including:
1. The engine is a four-stroke diesel with four cylinders and designation TD40GJE with a displacement of 4.0 liters.
2. Instructions are provided for checking and adjusting the valves, including valve clearances of 0.20mm for inlet and 0.45mm for exhaust.
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This document provides instructions for disassembling and assembling the main hydraulic pump on a M315D Wheeled Excavator. The disassembly procedure involves 34 steps to remove all components of the pump. The assembly procedure involves 24 steps and specifies the required tools and order of installation for all pump components. Dimension measurements and calculations are provided to determine the correct lift-off limitation without shim.
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This document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor. The disassembly process involves using various tools to remove over 30 components from the planetary carrier, sun gear, hub, and ring gear. The assembly process reverses the disassembly steps, heating some bearings before installation and using specialty tools to install seals and retainers. Proper safety precautions and inspection of parts is emphasized throughout.
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The document provides instructions for disassembling and assembling the steering clutch and brake of a Caterpillar D7R track-type tractor. It details 20 steps to disassemble the components which include removing bolts, plates, bearings, seals and other parts. The 20 steps to assemble are also outlined and include cleaning parts, applying oil, heating bearings, and reinstalling components in reverse order. Special safety precautions are noted regarding spring loaded components.
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The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II WATER FORDING TRACTOR (Prefix DJT) Service Repair Manu...f8ioseoodkmmd
This document provides instructions for disassembling and assembling the steering planetary and brake of a D7R Series II Water Fording Tractor. It describes removing 24 components including the planetary group, brake, ring gear, friction discs, piston, and springs. Reassembly is outlined in 25 steps, starting with installing springs and rings and ending by bolting the planetary group and brake to the final drive. Precautions and required tools are listed to correctly take apart and rebuild the steering and brake system.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
1) The document provides instructions for separating the upper frame and undercarriage frame on an excavator.
2) It lists required tools including stands, tubes, collars, pins, and an electric hydraulic pump.
3) The first steps are to place wheel chocks and use links and support beams to secure the tracks before separating the frames.
This document provides instructions for disassembling and assembling the transmission of a D6M track-type tractor. It lists 71 steps to fully disassemble the transmission along with illustrations. The transmission contains multiple gear assemblies, pistons, plates, discs, rings, shafts, bearings, and housings that must be removed in the correct order. Reassembly is the reverse of the disassembly process. Required tools include a transmission repair stand, link brackets, and various ring pliers and pullers.
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2. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR K5E
Configuration: M315D Excavator K5E00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i06804170
Main Hydraulic Pump - Assemble
SMCS - 5070-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
C
464-4892(1)
Test Ring 1
128-2746(2)(3)
Test Ring 1
D
129-3873(1)
Measuring Hub 1
129-3874(2)(3)
Measuring Hub 1
E 128-2744 Measuring Bell 1
F - Vernier Height Gauge 1
G 1P-0510 Driver Gp 1
H
464-4893(1)
Alignment Plug 1
128-2742(2)
Alignment Plug 1
437-5508(3)
Alignment Plug 1
J - Loctite 242 -
(1)
Use for 95 cc pumps.
(2)
Use for 130 cc pumps.
(3)
Use for 145 cc pumps.
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3. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01312814
1. Use Tooling (A) to install bearing (77) to shaft (75). Raise the temperature of bearing (77).
Install retaining ring (76) to shaft (75).
Illustration 2 g01313371
2. Install shaft (75) into the piston pump.
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4. Illustration 3 g01312809
3. Use Tooling (A) to install retaining ring (74).
4. Use Tooling (G) to install seal (73).
5. Use Tooling (A) to install retaining ring (72).
Illustration 4 g01312808
6. Install outer races (71) to piston pump (4).
Illustration 5 g01312805
7. Install rods (69) to swashplate (57).
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5. Illustration 6 g01313372
Illustration 7 g01313374
8. Install bearings (70) to swashplate (56). Install a rubber band to each of bearings (70). The
rubber band will hold bearings (70) to swashplate (56).
9. Carefully install swashplate (56) to piston pump (4).
Illustration 8 g01313375
10. Cut the rubber band on swashplate (56).
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6. Illustration 9 g01312804
Note: Rods (68) must engage slotted pins (68).
11. Install plugs (67) and slotted pins (68).
Illustration 10 g01312794
12. Install the maximum angle stop screw (54). Repeat for the opposite side of piston pump (4)
to install the minimum angle stop screw.
Illustration 11 g01173661
13. Place port plate (47) on a surface plate.
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7. Illustration 12 g01173662
14. Install Tooling (H) to port plate (47).
Illustration 13 g01313379
15. Install barrel (63) onto Tooling (H) and port plate (47).
Illustration 14 g01313380
16. Install Tooling (C) to retainer (64). Shims and springs must be removed from retainer (64).
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8. Illustration 15 g01313382
17. Install retainer (64) to barrel (63).
Illustration 16 g01313384
18. Install retainer plate (59) to retainer (64).
Illustration 17 g00903603
19. Bolt Tooling (D) to Tooling (E).
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9. Illustration 18 g01313386
20. Install assembled Tooling (D) and Tooling (E) into the splined bores of retainer (64). Make
sure that Tooling is properly seated.
Illustration 19 g01313387
21. Record the dimension that is stamped on the side of Tooling (E). This dimension is the
distance from the top of retainer plate (59) to the top of Tooling (E). This dimension is
called Dimension (W).
Illustration 20 g00903619
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10. 22. Use Tooling (F) to measure the distance from the top of the surface plate to the top of
Tooling (E). Record this dimension. Call this Dimension (X).
23. Use the following calculation: Dimension (X) - Dimension (W) = Dimension (Y).
24. Dimension (Y) is the correct lift-off limitation without shim (66).
Note: This is the correct lift-off limitation for the 95 cc main hydraulic pump.
122.65 + 0.0 − 0.200 mm (4.8287 + 0.00 − 0.0078 inch) Call this Dimension (Z).
Note: This is the correct lift-off limitation for the 130 cc and 145 cc main hydraulic pump.
136.95 + 0.0 − 0.200 mm (5.3917 + 0.00 − 0.0078 inch) Call this Dimension (Z).
25. Use the following calculation: Dimension (Z) - Dimension (Y) = Thickness of shim (66).
Note: Shim (66) is available in several thicknesses. Select the correct thickness of shim (66)
to obtain the correct lift-off limitation. Only one shim (66) should be used.
Illustration 21 g01312802
Illustration 22 g01312803
26. Install cup springs (65) and shim (66) to barrel (63).
27. Install retainer (64) to barrel (63).
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11. Illustration 23 g01312801
28. Install pistons (58) to retainer plate (59).
Illustration 24 g01312800
29. Install retainer plate (59) with pistons (58) to barrel (63).
Illustration 25 g01313388
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12. Illustration 26 g01313391
Illustration 27 g01313392
30. Install rotating assembly (55) into piston pump (4).
31. Install retainers (61) and bolts (62). Use Tooling (J) on bolts (62).
Note: Bolts (62) should be replaced with new bolts.
32. Install O-ring seal (57) to piston pump (4).
Illustration 28 g01173619
33. Install bearing (52), plugs (53), and the O-ring seals in pump adapter (42).
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13. Illustration 29 g01173616
Illustration 30 g01173615
Illustration 31 g01173609
34. Assemble rod (51), spring (50), and bushing (49) to seat adjuster (45).
35. Install spring (48) in seat adjuster (44).
36. Install seat adjuster (44), seat adjuster (45), rods (46), and port plate (47) on pump adapter
(42).
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14. Illustration 32 g01173608
Illustration 33 g01173606
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
37. Carefully Install pump adapter (42).
Note: Make sure that seat adjusters (44) and (45) remain assembled while pump adapter
(42) is being installed.
38. Install bolts (43).
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15. Illustration 34 g01173605
39. Install O-ring seal (41) on flange (40).
Illustration 35 g01173603
40. Install flange (40), O-ring seal (39), coupling (38), and bolts (37).
Illustration 36 g01247262
41. Install pins (32), O-ring seals (33), O-ring seal (34), lever (36), and pin (35).
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16. Illustration 37 g01247258
42. Install plug (25) and plug (26).
43. Install pin (27), fitting (29), O-ring seal (28), plug (30), and cap (31).
Illustration 38 g01247151
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
44. Install housing (14), spool (15), spacer (16), pin (17), spring retainer (18), spring (19),
spring (20), spring retainer (21), O-ring seal (22), plug (23), and cap (24).
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17. Illustration 39 g01247149
45. Install the O-ring seal, plug (13), pin (12), O-ring seal (11), and cartridge (10).
Illustration 40 g01247146
46. Remove coil (9) and nut (8).
Illustration 41 g01173466
47. Install piston (5), spring (6), and roller (7).
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18. Illustration 42 g01247191
Illustration 43 g01247153
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
48. Install valve assembly (2) and bolts (3).
49. Install the O-ring seal and plug (1) Into main hydraulic pump (4).
End By:
a. Install the main hydraulic pump. Refer to Disassembly and Assembly, "Main Hydraulic
Pump and Pump Drive Coupling - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Wed May 6 10:31:32 UTC+0800 2020
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19. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR K5E
Configuration: M315D Excavator K5E00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i02817327
Piston Pump (Swing) - Remove
SMCS - 5070-011-ZW
Removal Procedure
Start By:
a. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Remove the gear pump. Refer to Disassembly and Assembly, "Gear Pump (Hydraulic Fan) -
Remove and Install".
Illustration 1 g01405036
1. Disconnect hose assemblies (1).
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20. Illustration 2 g01405042
2. Disconnect hose assembly (2). Disconnect hose assembly (3). Disconnect hose assembly
(4). Disconnect hose assembly (5). Disconnect hose assemblies (6).
Illustration 3 g01405103
3. Disconnect hose assembly (7). Disconnect hose assembly (8).
Illustration 4 g01405110
4. Attach a suitable lifting device onto swing pump (9). The weight of swing pump (9) is
approximately 54 kg (120 lb). Remove bolts (10).
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21. 5. Remove swing pump (9).
Illustration 5 g01405134
6. Remove drive coupling (11).
Illustration 6 g01405144
7. Remove O-ring seal (12).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed May 6 10:32:28 UTC+0800 2020
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22. Shutdown SIS
Previous Screen
Product: WHEELED EXCAVATOR
Model: M315D WHEELED EXCAVATOR K5E
Configuration: M315D Excavator K5E00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
M315D, M315D Series 2, M315D2, M317D Series 2 and M317D2 Wheeled Excavators
Machine Systems
Media Number -KENR6028-05 Publication Date -01/07/2015 Date Updated -08/07/2015
i05441407
Piston Pump (Swing) - Disassemble
SMCS - 5070-015-ZW
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1862 Pliers 1
B 1P-1861 Retaining Ring Pliers 1
C 147-3497 Spring Compressor 1
D 1U-7600 Slide Hammer Puller Gp 1
E 5P-4758 Retaining Ring Pliers 1
F 1P-1863 Retaining Ring Pliers 1
Start By:
a. Remove the piston pump. Refer to Disassembly and Assembly, "Piston Pump (Swing) -
Remove".
Personal injury can result from hydraulic oil pressure and hot oil.
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23. Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
Illustration 1 g00914082
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24. 1. Remove bolts (2) and (3) from servo valve (1).
2. Remove servo valve (1) from housing (4).
Illustration 2 g00914084
3. Remove bolts (5) from charge pump (6).
Note: Mark all parts for installation purposes.
4. Remove charge pump (6) from housing (4).
Illustration 3 g00914085
Note: Mark all parts for installation purposes.
5. Remove gears (7) and (8) from charge pump (6).
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25. Illustration 4 g00914087
6. Remove coupler (9) from head (10).
Note: Mark all parts for installation purposes.
7. Remove plate (11) from head (10).
8. Remove bolts (12) from head (10).
Illustration 5 g00914091
9. Remove head (10) from housing (4).
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 6 g00914100
Note: Mark the proper orientation of port plate (13) for installation purposes.
10. Remove O-ring seal (14) from head (10).
11. Remove port plate (13) from head (10).
Illustration 7 g00914101
Personal injury can result from being struck by parts propelled by a
released spring force.
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28. Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
12. Remove test ports (15) from head (10).
13. Remove relief valve (16) from head (10).
Illustration 8 g00914104
14. Remove O-ring seal (17) from relief valve (16).
15. Remove retainer (18) from relief valve (16).
16. Remove spring (19) from head (10).
17. Remove retainer (20) from head (10).
18. Remove spool (21) from head (10).
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