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Technical Information
TI 375F/00/en Level Limit Detection in Liquids
liquipoint T FTW 31, FTW 32
Level limit switch for multiple point detection
in conductive liquids
Applications
Liquipoint T sensors are used in
conductive liquids (as of 10 µS/cm) for
determining level limits.
Depending on the number of measuring
points (up to 5 rods or ropes), measuring
tasks such as overspill protection, dry
running protection, two-point control of
pumps or multiple point detection can be
implemented for an existing process
connection.
Your benefits
• Detect up to five level limits with one
probe
• Two-point control and additional
maximum and minimum detection
• Option between rod or rope version for
optimum adaptation to the application
• Flexible instrumentation:
– with built-in electronic insert, either
transistor or relay output for 2 or
3 rod/rope probes
– for connection to a separate
transmitter power supply unit
• No calibration required;
standard setting for the most common
conductive liquids
• No moving parts in the tank:
– long service life
– reliable operation with no wear or
blockages
• WHG approval
• Four measuring ranges can be set
100 Ω, 1 kΩ, 10 kΩ, 100 kΩ
• Cost-effective probe for conductive
liquids
• Electronic inserts for:
– NAMUR output
– Relais output
– Transistor output
Liquipoint T FTW 31, FTW 32
2 Endress + Hauser
Table of contents
Function and system design . . . . . . . . . . . . . . . . . . 3
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Measuring range (application) . . . . . . . . . . . . . . . . . . . . . . 5
Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Electronic insert FEW 52 (DC-PNP) . . . . . . . . . . . . . . . . . . 5
Electronic insert FEW 54 (relay) . . . . . . . . . . . . . . . . . . . . . 6
Electronic insert FEW 58 (NAMUR) . . . . . . . . . . . . . . . . . . . 8
Cable monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Electrical connection (wiring diagrams) . . . . . . . . . . . . . . . 9
Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Cable specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Accuracy with built-in electronic insert . . . . . . . . 14
Reference operating conditions . . . . . . . . . . . . . . . . . . . . 14
Measuring error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Switch-on delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Influence of ambient temperature . . . . . . . . . . . . . . . . . . . 14
Installation conditions . . . . . . . . . . . . . . . . . . . . . . 14
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . 17
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Vibration resistance (at min. rod length) . . . . . . . . . . . . . . 17
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . 17
Process conditions . . . . . . . . . . . . . . . . . . . . . . . . . 17
Medium temperature limits . . . . . . . . . . . . . . . . . . . . . . . . 17
Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Limiting medium pressure range . . . . . . . . . . . . . . . . . . . 17
Mechanical construction . . . . . . . . . . . . . . . . . . . . 18
Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fitted electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Certificates and approvals . . . . . . . . . . . . . . . . . . . 23
CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Overspill protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Other standards and guidelines . . . . . . . . . . . . . . . . . . . . 23
Ex-approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Type of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Ordering information . . . . . . . . . . . . . . . . . . . . . . . 24
Liquipoint FTW 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Liquipoint FTW 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Liquipoint T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Supplementary Documentation . . . . . . . . . . . . . . . 26
Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Liquipoint T FTW 31, FTW 32
Endress + Hauser 3
Function and system design
Measuring principle An alternating voltage exists between the rod probes in an empty tank.
As soon as the conductive liquid in the tank creates a connection between the ground probe rod
and, for example, the maximum probe rod, a measurable current flows and the Liquipoint T
switches. With level limit detection, the Liquipoint T switches back as soon as the liquid clears the
maximum probe. With two-point control, the Liquipoint T does not switch back until the MAX and
MIN probe is cleared.
Using alternating voltage prevents corrosion of the probe rods and electrolytic destruction of the
product. The material used for the tank walls is not important for measurement because the
system is designed as a closed potential-free circuit between the probe rods and the electronics.
There is absolutely no danger if the probe rods are touched during operation.
Measuring system Probes with integrated electronic insert (compact-instrument version)
The measuring system consists of:
• FTW 31, FTW 32 with two/three rods or ropes and an electronic insert
• Control units, switches or signal transmitters, e.g. process control systems PLC, relays, etc.
L00-FTW3xxxx-14-05-xx-en-001
Independent of the tank material
! Note!
The compact-instrument version with three probes or rods is always used in ∆s mode.
EX
FTW 32
FTW 31
s
s
1 - 2 points
2 - 3 ropes
1 - 2 points
2 - 3 rods
Liquipoint T FTW 31, FTW 32
4 Endress + Hauser
Probes without integrated electronic insert (separate-instrument version) for one or two
point detection respectively
The measuring system consists of:
• FTW 31, FTW 32 with two/three rods or ropes
• Nivotester FTW 325 or FTW 470 Z
• Control units, switches or signal transmitters, e.g. process control systems PLC, relays, etc.
L00-FTW3xxxx-14-05-xx-en-002
Switch points dependent on the tank material
Probes without integrated electronic insert for multiple point detection
The measuring system consists of:
• FTW 31, FTW 32 with five rods or ropes
• Two Nivotester FTW 325 or FTW 470 Z
• Control units, switches or signal transmitters, e.g. process control systems PLC, relays, etc.
L00-FTW3xxxx-14-05-xx-en-003
Switch points dependent on the tank material
FTW470Z
1
1
2
2
FTW470Z
1
1
2
2
FTW 325
FTW 325
FTW 31/32
FTW 31/32
FTW 325
FTW470Z
1
1
2
2
FTW 325 or FTW 470 Z
FTW 325 or FTW 470 Z
1 - 2 points
2 - 3 rods/ropes
3 points
3 rods/ropes
FTW470Z
1
1
2
2
FTW470Z
1
1
2
2
FTW470Z
1
1
2
2
FTW470Z
1
1
2
2
FTW 325
FTW 325
FTW 325
FTW 325
FTW 31/32
FTW 31/32
FTW 325
FTW470Z
1
1
2
2
4 points
5 rods/ropes
5 points
5 rods/ropes
FTW 325 or FTW 470 Z
FTW 325 or FTW 470 Z
Liquipoint T FTW 31, FTW 32
Endress + Hauser 5
Input
Measured variable Resistance change between two conductors caused by the presence or absence of a conductive
product.
Measuring range
(application)
The measuring range is dependent on the mounting location of the probes.
Rod probes can have a max. length of 4000 mm and rope probes up to 15 000 mm.
Input signal Probes covered => a measurable current is flowing between the probes.
Probes uncovered => there is no measurable current flowing between the probes.
Output
Electronic insert FEW 52
(DC-PNP)
Output signal
Three-wire direct current version
Preferred in conjunction with programmable logic controllers (PLC).
Positive signal at the switch output of the electronics (PNP).
The output is blocked after the level limit is reached.
L00-FTW3xxxx-15-05-xx-en-001
*1 = load current (connected); *2 residual current (disconnected); *3 LED not lit; *4 LED lit
See also Electrical connection on page 8.
If the probe is covered and the red LED flashes continuously, the next more sensitive measuring
range has to be set. This ensures a safe switch point even if the conductivity of the medium varies
slightly.
Fail-safe mode
Selecting the correct fail-safe mode ensures that the output always runs in quiescent current
fail-safe.
• Maximum fail-safe: the output voltage is 0 V if the switch point is exceeded
(probe covered), a fault occurs or the power supply fails.
• Minimum fail-safe: the output voltage is 0 V if the switch point is undershot
(probe uncovered), a fault occurs or the power supply fails.
Switching delay
A switching delay of 2.0 s can be activated or deactivated via a DIL switch.
If the switching delay is set to 0 s, the device switches after approx. 0.3 s.
IL
< 100 µA
< 100 µA
L+
1 3
1 3
L+
1 3
+
1 3
IL
Max.
Min.
MAX
MIN
rd
*
2
*
4
*
1
*
3
Fail-safe mode Switch point Output signal
Liquipoint T FTW 31, FTW 32
6 Endress + Hauser
Measuring ranges
A total of four measuring ranges (100 Ω; 1 kΩ; 10 kΩ; 100 kΩ) can be set via two DIL switches
(SENS). The setting on delivery is 100 kΩ.
L00-FTW3xxxx-15-05-xx-xx-001
Signal on alarm
In the event of a power failure or a damaged probe: < 100 µΑ
Load
The load is switched via a transistor (PNP).
Cycled overload and short-circuit protection,
continuous ≤ 200 mA (short-circuit proof).
Residual voltage at transistor at Imax < 2.9 V
Electronic insert FEW 54
(relay)
Output signal
AC/DC connection with relay output
When connecting a device with high inductance, a spark barrier must be fitted to protect the relay
contact. A fine-wire fuse (load-dependent) protects the relay contact in the event of a short-circuit.
Both relay contacts switch simultaneously.
L00-FTW3xxxx-15-05-xx-en-002
*1 = relay energised; *2 relay de-energised; *3 LED not lit; *4 LED lit
See also Electrical connection on page 9.
If the probe is covered and the red LED flashes continuously, the next more sensitive measuring
range has to be set. This ensures a safe switch point even if the conductivity of the medium varies
slightly.
MAX
MIN
2 s
0 s
SENS = 100 - 100k
Ω Ω
100 Ω
1 kΩ
10 kΩ
100 kΩ
*
2
*
1
3 5
4
3 5
4
6 8
7
6 8
7
3 5
4
3 5
4
6 8
7
6 8
7
Max.
Min.
MAX
MIN
rd
*
4
*
3
Fail-safe mode Switch point Output signal
Liquipoint T FTW 31, FTW 32
Endress + Hauser 7
Fail-safe mode
Selecting the correct fail-safe mode ensures that the relay always runs in quiescent current
fail-safe.
• Maximum fail-safe: the relay de-energises when the switch point is exceeded
(probe covered), a fault occurs or the power supply fails.
• Minimum fail-safe: the relay de-energises when the switch point is undershot
(probe uncovered), a fault occurs or the power supply fails.
Measuring ranges
A total of four measuring ranges (100 Ω; 1 kΩ; 10 kΩ; 100 kΩ) can be set via two DIL switches
(SENS). The setting on delivery is 100 kΩ.
L00-FTW3xxxx-15-05-xx-xx-001
Switching delay
A switching delay of 2.0 s can be activated or deactivated via a DIL switch.
If the switching delay is set to 0 s, the device switches after approx. 0.3 s.
Signal on alarm
Output signal in the event of a power failure or a damaged probe: relay de-energised.
Load
Loads are switched via 2 potential-free change-over contacts.
I~ max. 4 A, U~ max. 253 V;
P~ max. 1000 VA, cos ϕ = 1, P~ max. 700 VA, cos ϕ > 0.7;
I– max. 4 A to 30 V, I– max. 0.2 A to 150 V.
When connecting a functional extra-low voltage circuit with double insulation in accordance with
IEC 1010: the sum of the relay output and power supply voltages is max. 300 V.
Galvanic isolation
All input channels, output channels and relay contacts are galvanically isolated from each other.
MAX
MIN
2 s
0 s
SENS = 100 - 100k
Ω Ω
100 Ω
1 kΩ
10 kΩ
100 kΩ
Liquipoint T FTW 31, FTW 32
8 Endress + Hauser
Electronic insert FEW 58
(NAMUR)
Output signal
For connecting to isolating amplifiers acc. to NAMUR (IEC 60947-5-6)
Output signal jump from high to low current on limit (H-L-edge).
Fail-safe mode
Selecting the correct fail-safe mode ensures that the relay always runs in quiescent current
fail-safe.
• Maximum fail-safe: the output signal is < 1.0 mA when the switch point is exceeded
(probe covered), a fault occurs or the power supply fails.
• Minimum fail-safe: the output signal is < 1.0 mA when the switch point is undershot
(probe uncovered), a fault occurs or the power supply fails.
Measuring ranges
A total of four measuring ranges (100 Ω; 1 kΩ; 10 kΩ; 100 kΩ) can be set via two DIL switches
(SENS). The setting on delivery is 100 kΩ.
L00-FTW3xxxx-15-05-xx-xx-001
Switching delay
A switching delay of 2.0 s can be activated or deactivated via a DIL switch.
If the switching delay is set to 0 s, the device switches after approx. 0.3 s.
Load
Refere to "Technical Data" date sheet of the connected isolating amplifier acc. to
NAMUR (IEC 60947-5-6)
Cable monitoring For probes without an electronic insert, an additional printed circuit board must be installed in the
housing, which enables cable monitoring. It is always switched or connected between rod/rope
1 and 2.
! Note!
When using switching units (transmitters) that do not support cable monitoring, these must be
removed.
Fail-safe
circuit
Level Output signal LEDs
gn ye
L00-FTL5xxxx-07-05-
xx-xx-002
= lit
= flashes
= unlit
L00-FTW3xxxx-04-05-xx-xx-006
Max.
Min.
+
2 1
+
2 1
+
2 1
+
2 1
2.2 …
6.5 mA
2.2 …
6.5 mA
0.4 …
1.0 mA
0.4 …
1.0 mA
MAX
MIN
2 s
0 s
SENS = 100 - 100k
Ω Ω
100 Ω
1 kΩ
10 kΩ
100 kΩ
Liquipoint T FTW 31, FTW 32
Endress + Hauser 9
Power supply
Electrical connection
(wiring diagrams)
Compact instrumentation with FEW 52
Transistor circuit for load
The load connected to terminal 3 is switched by a transistor, contactless and therefore without
bouncing. In normal switching status, terminal 3 has a positive signal.
The transistor is blocked in the event of a level alarm or a power failure.
Protection against voltage peaks
When connecting a device with high inductance, always connect a voltage limiter.
L00-FTW3xxxx-04-05-xx-en-001
Connecting the FEW 52 electronic insert.
– F: Fine-wire fuse 500 mA, semi-time lag
– M: Ground connection to protective earth
Power supply (FEW 52)
• Supply voltage: U= 10.8 V...45 V
• Load connection: open collector; PNP
• Switching voltage: max. 45 V
• Connected load, continuous: max. 200 mA
• Protected against reverse polarity
Power consumption
• P < 1.1 W
Current consumption
• I < 25 mA (without load)
(+)
FEW 52
L+ L–
F
R
–
1 2 3
M
Mains
Liquipoint T FTW 31, FTW 32
10 Endress + Hauser
Compact instrumentation with FEW 54
Relay contact circuit for load
The connected load is switched via potential-free relay contacts (change-over contact).
In the event of a level alarm or a power failure, the relay contacts break the connections between
terminals 3 and 4 and terminals 6 and 7. The relays always switch simultaneously.
Protection against voltage peaks and short-circuits
When connecting a device with high inductance, fit a spark barrier to protect the relay contact.
A fine-wire fuse (load-dependent) can protect the relay contact in the event of a short-circuit.
L00-FTW3xxxx-04-05-xx-en-002
Connecting the FEW 54 electronic insert.
– F1: Fine-wire fuse 500 mA, semi-time lag
– F2: Fine-wire fuse to protect the relay contact, load-dependent
– M: Ground connection to protective earth (PE)
Power supply (FEW 54)
• Supply voltage: U% 20 V…55 V DC or U& 20 V…253 V AC, 50/60 Hz
• Peak inrush current: max. 2 A, max. 400 µs
• Output: two potential-free change-over contacts
• Contact load capacity: U~ max. 253 V, I~ max. 4 A, U% 30 V/4 A; 150 V/ 0.2 A
Power consumption
• P < 2,0 W
Current consumption
• 60 mA
r
u
– a
+ r
u
a
FEW 54
L1 N
F1 F2 F2
1 2 4 7 8
3 6
5
M
PE
Mains Potential-free change-over contacts
PE
Vessel
Liquipoint T FTW 31, FTW 32
Endress + Hauser 11
Compact instrumentation with FEW 58
To be used with isolating amplifiers acc. to NAMUR (IEC 60947-5-6)
Output signal jump from high to low current on limit (H-L-edge).
Signal transmission on a two-wire line:
H-L-edge 2.2 ... 6.5 mA / 0.4 ... 1.0 mA
When using a multiplex the cycle time must be set to a minimum of 2 s.
L00-FTW3xxxx-04-05-xx-en-005
Connecting the FEW 58 electronic insert.
Power supply (FEW 58)
Refere to "Technical Data" date sheet of the connected isolating amplifier acc. to
NAMUR (IEC 60947-5-6)
Signal on alarm
• Output signal with damaged sensor: < 1.0 mA
–
1
+
2
FEL 58
EX
EX
I
IEC 60947-5-6 (NAMUR)
IEC 60947-5-6 (NAMUR)
Liquipoint T FTW 31, FTW 32
12 Endress + Hauser
Separate instrumentation for two-rod or two-rope probes with cable monitoring
L00-FTW3xxxx-04-05-xx-en-003
*1 Printed circuit board for cable monitoring
The power supply and evaluation are provided by switching units, e.g. Nivotester FTW 325 or FTW 470 Z
Separate instrumentation for three-rod or three-rope probes with cable monitoring
L00-FTW3xxxx-04-05-xx-xx-001
*1 Printed circuit board for cable monitoring
The power supply and evaluation are provided by switching units, e.g. Nivotester FTW 325 or FTW 470 Z
z4 z4
d4 d4
7
1 1
7
z2 z2
d2 d2
9
2 2
9
Max
Max
FTW 470 Z
*1
*1
CH1
or
CH2
CH1
or
CH2
FTW 325
*
1
*
1
b4
b2
8
Max
Min
b4
b2
8
Max
Min
1 1
3 3
2 2
z4 z4
d4 d4
7 7
z2 z2
d2 d2
9 9
FTW 470 Z
CH1
CH2
CH1
CH2
FTW 325
Liquipoint T FTW 31, FTW 32
Endress + Hauser 13
Separate instrumentation for five-rod or five-rope probes with cable monitoring
L00-FTW3xxxx-04-05-xx-en-004
*1 Printed circuit board for cable monitoring
The power supply and evaluation are provided by switching units, e.g. Nivotester FTW 325 or FTW 470 Z
Cable entry M 20x1.5
• Degree of protection: IP66
• Quantity in F24 housing: 1 (separate-instrument version)
• Quantity in F16 housing: 2 (compact-instrument version)
NPT 1/2"
• Quantity in F24 housing: 1 (separate-instrument version)
• Quantity in F16 housing: 2 (compact-instrument version)
• Conductor cross-section (including wire end sleeve): 2.5 mm
Cable specifications Use a commercially available cable (25 Ω per wire).
7
8
9
10
7
8
9
10
7
8
9
10
7
8
9
10
4
5
6
17
4
5
6
17
4
5
6
17
4
5
6
17
FTW 325
FTW 325
∆s
7 9 9 8
8
Min
Max
∆s
7 9 9
(M)
8
Min
Max
2 2
1 1
4 4
5 5
3 3
Master (M) / Slave (S)
8
(S)
*1
*1
off
on
off
on
Liquipoint T FTW 31, FTW 32
14 Endress + Hauser
Accuracy with built-in electronic insert
Reference operating
conditions
• Ambient temperature: 23 °C
• Medium temperature: 23 °C
• Medium viscosity: medium must release the probe again (drain off).
• Medium pressure pe: 0 bar
• Probe installation: vertically from above
Measuring error +/– 10 % at 100 Ω - 100 kΩ
+/– 5 % at 1 kΩ - 10 kΩ
Repeatability +/– 5 % at 100 Ω - 100 k
+/– 1 % at 1 k - 10 k
Hysteresis – 10% for the MAX probe, in reference to the switch point. ∆s φυνχτιον δεαχτιϖατεδ.
Switch-on delay < 3 s
Influence of ambient
temperature
< 0,05 %/K
Installation conditions
Installation instructions Mounting location
The rod and rope probes are mounted predominantly in tanks made of plastic or metal.
Piping (partially filled)
Two-rod probes can be used in piping as, for example, dry running protection for pumps.
L00-FTW3xxxx-11-05-xx-xx-001
Liquipoint T FTW 31, FTW 32
Endress + Hauser 15
Orientation
Rod probes (Dimensions in mm)
Level limit detection for standard applications in tanks made of plastic or metal.
L00-FTW3xxxx-11-05-xx-xx-002
a. Vertical mounting, minimum detection; Probe length set to the level limit required;
Rods must not come into contact with the tank.
b. Vertical mounting, maximum detection; Probe length set to the level limit required
c. Lateral mounting, maximum detection; Maximum probe length 200 mm (only applies to two-rod probes).
d. Lateral mounting, minimum detection; Maximum probe length 200 mm (only applies to two-rod probes).
Rope probes (Dimensions in mm)
Level limit detection for standard applications in tanks made of plastic or metal.
L00-FTW3xxxx-11-05-xx-xx-003
a. Vertical mounting, minimum detection; Rope length set to the level limit required;
Rope ends must not come into contact with the tank
b. Vertical mounting, maximum detection; Rope length set to the level limit required
200
b.
c.
d.
a.
250
-
15000
a. b.
Liquipoint T FTW 31, FTW 32
16 Endress + Hauser
Example applications
Level limit detection (standard applications)
L00-FTW3xxxx-15-05-xx-xx-002
Two-point control (∆s) e.g. pump control
Level limit detection (standard applications)
L00-FTW3xxxx-15-05-xx-xx-003
Level limit detection (MAX),
maximum and minimum detection for compact-instrument devices only possible with ∆s.
MAX
MIN
∆s
MAX
MIN
∆s
) )
MAX
MIN
MAX
Liquipoint T FTW 31, FTW 32
Endress + Hauser 17
Environment
Ambient temperature
range
Non-hazardous area
–40 ... 70 °C
–40 ... 60 °C (for FEW 58 NAMUR)
Storage temperature –40 ... 80 °C
Climate class Tropicalised as per DIN EEC 68, part 2-38
Degree of protection IP66
Shock resistance Practical test
Vibration resistance
(at min. rod length)
DIN 60068-2-64 / IEC 68-2-64: 20 ... 2000 Hz, 1 (m/s2
)2
/Hz
Electromagnetic
compatibility
• Interference Emission to EN 61326, Electrical Equipment Class B
Interference Immunity to EN 61326, Annex A (Industrial)
• Use for separte-instrumented probes a screened cable between the probe and the switching
unit.
For installation instructions for screened cables and general instructions for EMC inspection
conditions of E+H devices, see also TI 241F.
Process conditions
Medium temperature
limits
Permissible ambient temperature T1 at the housing as a function of the measuring material
temperature T2 in the vessel:
! Note!
For separately instrumented devices (without FEW 5?) there are no restrictions in the indicated
temperature range.
Conductivity ≥ 10 µS
Limiting medium pressure
range
–1 ... 10 bar
70
50
40
30
20
10
–20
–30 –10 10 30 40 50 60 70
20 80 90
T1
T2
–10
–20
–30
0
0
T1
T2
60
FEW 52, FEW 54
FEW 58 (NAMUR)
100
–40
–40
Liquipoint T FTW 31, FTW 32
18 Endress + Hauser
Mechanical construction
Design, dimensions Rod and rope version with G 1 1/2" (compact-instrument version with electronic insert)
L00-FTW3xxxx-06-05-xx-en-001
Rod and rope version with G 1 1/2" (separate-instrument version without electronic insert)
L00-FTW3xxxx-06-05-xx-en-002
FTW 32
FTW 31
max. 76
ø85
ø5
ø4
24
145
22
37
22
37
G 1½
max. 76
ø85
ø2,5
145
ø10
100
G 1½
Probe
length
L
100
…
4
000
mm
Probe
length
L
250
mm
…
15
000
mm
AF 55 AF 55
64
64
FTW 32
FTW 31
ø5
ø4
24
22
37
22
37
ø2,5
ø10
100
G 1½ G 1½
max. 63
ø66
max. 63
ø66
Probe
length
L
100
…
4
000
mm
Probe
length
L
250
mm
…
15
000
mm
AF 55 AF 55
Liquipoint T FTW 31, FTW 32
Endress + Hauser 19
Rod and rope version with NPT 1 1/2" (compact-instrument version with electronic insert)
L00-FTW3xxxx-06-05-xx-en-003
Rod and rope version with NPT 1 1/2" (separate-instrument version without electronic insert)
L00-FTW3xxxx-06-05-xx-en-004
max. 76 max. 76
ø85 ø85
ø5 ø2,5
ø4
24
168
23,5
38,5
168
23,5
38,5
ø10
100
FTW 32
FTW 31
NPT 1½ NPT 1½
Probe
length
L
100
…
4
000
mm
Probe
length
L
250
mm
…
15
000
mm
AF 55 AF 55
max. 64 max. 64
ø66 ø66
FTW 32
FTW 31
ø5
ø4
24
ø2,5
ø10
100
NPT 1½ NPT 1½
86
23,5
38,5
86
23,5
38,5
Probe
length
L
100
…
4
000
mm
Probe
length
L
250
mm
…
15
000
mm
AF 55 AF 55
Liquipoint T FTW 31, FTW 32
20 Endress + Hauser
Weight Separate-instrument version
Rod, 1 m long
FTW 31 with 2, 3 or 5 rods (415 g; 530 g; 760 g)
Rope, 1 m long
FTW 32 with 2, 3 or 5 ropes (390 g; 470 g; 640 g)
Compact-instrument version
Rod, 1 m long
FTW 31 with 2 or 3 rods (600 g; 720 g)
Rope, 1 m long
FTW 32 with 2 or 3 ropes (710 g; 800 g)
Material Probes
Rods
• Rod: 1.4404 (316L)
• Insulation: PP
Ropes
• Rope: 1.4571 (316Ti)
• Insulation: FEP
• Weight: 1.4435
Housing
F24 (separate-instrument version)
• Housing: PPS
• Cover: PBT
F16 (compact-instrument version)
• Housing: PBT
• Cover: PBT
• Adapter: PBT
Process connections
• G 1 1/2
• NPT 1 1/2
Fitted electrodes Rod probes
Compact-instrument version: 2 or 3 rods; Separate-instrument version: 2, 3 or 5 rods
• Diameter without insulation: 4 mm
• Maximum rod length: 4000 mm
• Minimum rod length: 100 mm
• Thickness of insulation: 0.5 mm
• Length of non-insulated area (tip of rod): 20 mm
• Extraction forces (parallel probe rod): 1000 N
Liquipoint T FTW 31, FTW 32
Endress + Hauser 21
Rope probes
Compact-instrument version: 2 or 3 rods; Separate-instrument version: 2, 3 or 5 rods
• Diameter without insulation: 1 mm
• Maximum rope length: 15000 mm
• Minimum rope length: 250 mm
• Thickness of insulation: 0.75 mm
• Weight length: 100 mm (not insulated)
• Weight diameter: 10 mm
• Extraction forces (parallel probe rod): 500 N
Liquipoint T FTW 31, FTW 32
22 Endress + Hauser
Human interface
Operating elements FEW 52, FEW 54, FEW 58
One DIL switch for min/max position
One DIL switch for 0 s or 2 s switching delay
Two DIL switches for setting the measuring ranges 100 Ω, 1 kΩ, 10 kΩ, 100 kΩ
Display elements Separate-instrument version
Dependent on the connected switching unit (e.g. FTW 325 or FTW 470 Z)
Compact-instrument version
FEW 52
One red light emitting diode: fault message, switching status
One green light emitting diode: operation
L00-FTW3xxxx-07-05-xx-xx-001
FEW 54
One red light emitting diode: fault message, switching status
One green light emitting diode: operation
L00-FTW3xxxx-07-05-xx-xx-002
FEW 58
One yellow light emitting diode: fault message, switching status
One green light emitting diode: operation
L00-FTW3xxxx-07-05-xx-xx-003
+ -
1
3
1 2 3
MAX
MIN
2s
0s
1
3
100Ω
1kΩ
10kΩ
100kΩ
I max : 200mA
10,8...45V DC
U
FEW52
L1 N
20... 55V DC
20... 253V AC
3 5 6 8
4 7
FEW54
MIN/MAX
0s
/
2s
SENS
1 2 3 4 5 6 7 8
FEW58
Namur
IEC 60947-5-6
I > 2,1mA
I < 1,0mA
- +
100Ω
1kΩ
10kΩ
100kΩ
MAX
MIN
2s
0s
1 2
Liquipoint T FTW 31, FTW 32
Endress + Hauser 23
! Note! For FEW 52, FEW 54
If the probe is covered and the red LED flashes continuously, the next more sensitive measuring
range has to be set. This ensures a safe switch point even if the conductivity of the medium varies
slightly.
L00-FTW31xxx-15-05-xx-en-001
Certificates and approvals
CE mark The Liquipoint T meets the legal requirements of the EC directives.
Endress+Hauser confirms that the device has been successfully tested by applying the CE mark.
Overspill protection Approvals
• WHG
• Leak test (Leakage)
Other standards and
guidelines
Other standards and guidelines that were observed during the design and development of the
Liquipoint T FTW 31 and FTW 32.
• Low voltage equipment directive (73/ 23/ EEC)
• DIN EN 61010 part 1, 2001
Safety regulations for electrical equipment for measurement, control and laboratory use
Part 1: General requirements
• EN 61326
Electrical equipment for measurement, control and laboratory use EMC requirements
Ex-approvals The Endress+Hauser sales office provides information on the currently suppliable Ex versions
(ATEX EEx ia and ATEX EEx nA/C(L)). All data relevant for explosion protection can be found in
separate Ex documentation (see: Supplementary Documentation on page 26). This can be
viewed as necessary.
Type of protection • [EEx ia] IIC (FEW 58)
• [EEx na/C(L)] IIC (FEW 52, FEW 54)
3 4 5
6 7 8
3 4 5
6 7 8
3 4 5
6 7 8
3 4 5
6 7 8
MAX
Relais
switch point
MIN
Relais
rd
rd
switch point
MAX
MIN
level
level
measuring range limit
measuring range limit
Liquipoint T FTW 31, FTW 32
24 Endress + Hauser
Ordering information
Liquipoint FTW 31
* Available from autumn 2003
10 Certificates
A Version for non-hazardous areas
B Version for non-hazardous areas, WHG, Leakage detection
C ATEX II 3 G EEx nA/C(L) IIC T6, WHG
D ATEX II 2 G EEx ia IIC T6
Y Special version
20 Process connection and material
1 Threaded connection G 1 1/2", PPS
2 Threaded connection NPT 1 1/2", PPS
9 Special version
30 Quantity and material of rods
A2 2 rods, 316L
A3 3 rods, 316L
A5 5 rods, 316L
Y9 Special version
40 Length of probe L, 100 ... 4000 mm
A mm L, probe length
B inch L, probe length
C 1000 mm L, probe length
D 2000 mm L, probe length
Y Special version
50 Housing and cable entry
A Plastic housing IP66, M20x1.5
B Plastic housing IP66, NPT 1/2"
C Plastic housing IP66, G 1/2"
Y Special version
60 Electronic insert
0 Without electronic insert
1 FEW 52/54 retrofit
2 FEW 52 output PNP 10.8 ... 45 V DC
4 FEW 54 relay output 20... 253 V AC, 20...55 V DC
8 * FEW 58 output NAMUR
9 Special version
70 Additional equipment
A Without additional equipment
Y Sonderausführung
FTW 31 complete product designation
Liquipoint T FTW 31, FTW 32
Endress + Hauser 25
Liquipoint FTW 32
* Available from autumn 2003
10 Certificates
A Version for non-hazardous areas
B Version for non-hazardous areas, WHG, Leakage detection
C ATEX II 3 G EEx nA/C(L) IIC T6, WHG
D ATEX II 2 G EEx ia IIC T6
Y Special version
20 Process connection and material
1 Threaded connection G 1 1/2", PPS
2 Threaded connection NPT 1 1/2", PPS
9 Special version
30 Quantity and material of ropes
D2 2 ropes, 316Ti
D3 3 ropes, 316Ti
D5 5 ropes, 316Ti
Y9 Special version
40 Length of probe L, 250 ... 15000 mm
A mm L, probe length
B inch L, probe length
Y Special version
50 Housing and cable entry
A Plastic housing IP66, M20x1.5
B Plastic housing IP66, NPT 1/2"
C Plastic housing IP66, G 1/2"
Y Special version
60 Electronic insert
0 Without electronic insert
1 FEW 52/54 retrofit
2 FEW 52 output PNP 10.8 ... 45 V DC
4 FEW 54 relay output 20... 253 V AC, 20...55 V DC
8 * FEW 58 output NAMUR
9 Special version
70 Additional equipment
A Without additional equipment
Y Special version
FTW 32 complete product designation
Liquipoint T FTW 31, FTW 32
26 Endress + Hauser
Accessories
Liquipoint T Lock nut G 1 1/2"
Hexagon, AF 60
TN 52014146
Elektronic insert FEW 52
Output PNP 10.8 ... 45 V DC
PN 52017271
Elektronic insert FEW 54
Output Relais 20 ... 253 V AC, 20 ... 55 V DC
PN 52017272
Elektronic insert FEW 58
Output NAMUR (IEC 60947-5-6)
PN 52017273
Supplementary Documentation
Operating Instructions • Liquipoint T
FTW 31, FTW 32 (separate-instrument version)
KA 203F/00
• Liquipoint T
FTW 31, FTW 32 (compact-instrument version)
KA 204F/00
Certificates WHG
• Liquipoint T
ZE 043F/00
ATEX II 3G EEx nA/C(L) IIC T6
• Liquipoint T
XA 226F/00
ATEX II 2G EEx ia IIC T6
• Liquipoint T
XA 230F/00
Liquipoint T FTW 31, FTW 32
Endress + Hauser 27
Liquipoint T FTW 31, FTW 32
Endress+Hauser GmbH+Co.
Instruments International
P.O. Box 2222
D-79574 Weil am Rhein
Germany
Tel. (07621) 975-02
Tx 773926
Fax (07621) 975 345
e-mail: info@ii.endress.com
Internet:
http://www.endress.com
11.01
TI 375F/00/en/07.03
SL/FM+SGML 6.0 ProMoDo

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Liquipoint t ftw31 32 endress+hauser datasheet-level limit switch for multiple point

  • 1. Technical Information TI 375F/00/en Level Limit Detection in Liquids liquipoint T FTW 31, FTW 32 Level limit switch for multiple point detection in conductive liquids Applications Liquipoint T sensors are used in conductive liquids (as of 10 µS/cm) for determining level limits. Depending on the number of measuring points (up to 5 rods or ropes), measuring tasks such as overspill protection, dry running protection, two-point control of pumps or multiple point detection can be implemented for an existing process connection. Your benefits • Detect up to five level limits with one probe • Two-point control and additional maximum and minimum detection • Option between rod or rope version for optimum adaptation to the application • Flexible instrumentation: – with built-in electronic insert, either transistor or relay output for 2 or 3 rod/rope probes – for connection to a separate transmitter power supply unit • No calibration required; standard setting for the most common conductive liquids • No moving parts in the tank: – long service life – reliable operation with no wear or blockages • WHG approval • Four measuring ranges can be set 100 Ω, 1 kΩ, 10 kΩ, 100 kΩ • Cost-effective probe for conductive liquids • Electronic inserts for: – NAMUR output – Relais output – Transistor output
  • 2. Liquipoint T FTW 31, FTW 32 2 Endress + Hauser Table of contents Function and system design . . . . . . . . . . . . . . . . . . 3 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Measuring range (application) . . . . . . . . . . . . . . . . . . . . . . 5 Input signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electronic insert FEW 52 (DC-PNP) . . . . . . . . . . . . . . . . . . 5 Electronic insert FEW 54 (relay) . . . . . . . . . . . . . . . . . . . . . 6 Electronic insert FEW 58 (NAMUR) . . . . . . . . . . . . . . . . . . . 8 Cable monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Power supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electrical connection (wiring diagrams) . . . . . . . . . . . . . . . 9 Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Cable specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Accuracy with built-in electronic insert . . . . . . . . 14 Reference operating conditions . . . . . . . . . . . . . . . . . . . . 14 Measuring error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Hysteresis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Switch-on delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Influence of ambient temperature . . . . . . . . . . . . . . . . . . . 14 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 14 Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . 17 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Vibration resistance (at min. rod length) . . . . . . . . . . . . . . 17 Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . 17 Process conditions . . . . . . . . . . . . . . . . . . . . . . . . . 17 Medium temperature limits . . . . . . . . . . . . . . . . . . . . . . . . 17 Conductivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Limiting medium pressure range . . . . . . . . . . . . . . . . . . . 17 Mechanical construction . . . . . . . . . . . . . . . . . . . . 18 Design, dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Fitted electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Certificates and approvals . . . . . . . . . . . . . . . . . . . 23 CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Overspill protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Other standards and guidelines . . . . . . . . . . . . . . . . . . . . 23 Ex-approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Type of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Ordering information . . . . . . . . . . . . . . . . . . . . . . . 24 Liquipoint FTW 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Liquipoint FTW 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Liquipoint T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Supplementary Documentation . . . . . . . . . . . . . . . 26 Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
  • 3. Liquipoint T FTW 31, FTW 32 Endress + Hauser 3 Function and system design Measuring principle An alternating voltage exists between the rod probes in an empty tank. As soon as the conductive liquid in the tank creates a connection between the ground probe rod and, for example, the maximum probe rod, a measurable current flows and the Liquipoint T switches. With level limit detection, the Liquipoint T switches back as soon as the liquid clears the maximum probe. With two-point control, the Liquipoint T does not switch back until the MAX and MIN probe is cleared. Using alternating voltage prevents corrosion of the probe rods and electrolytic destruction of the product. The material used for the tank walls is not important for measurement because the system is designed as a closed potential-free circuit between the probe rods and the electronics. There is absolutely no danger if the probe rods are touched during operation. Measuring system Probes with integrated electronic insert (compact-instrument version) The measuring system consists of: • FTW 31, FTW 32 with two/three rods or ropes and an electronic insert • Control units, switches or signal transmitters, e.g. process control systems PLC, relays, etc. L00-FTW3xxxx-14-05-xx-en-001 Independent of the tank material ! Note! The compact-instrument version with three probes or rods is always used in ∆s mode. EX FTW 32 FTW 31 s s 1 - 2 points 2 - 3 ropes 1 - 2 points 2 - 3 rods
  • 4. Liquipoint T FTW 31, FTW 32 4 Endress + Hauser Probes without integrated electronic insert (separate-instrument version) for one or two point detection respectively The measuring system consists of: • FTW 31, FTW 32 with two/three rods or ropes • Nivotester FTW 325 or FTW 470 Z • Control units, switches or signal transmitters, e.g. process control systems PLC, relays, etc. L00-FTW3xxxx-14-05-xx-en-002 Switch points dependent on the tank material Probes without integrated electronic insert for multiple point detection The measuring system consists of: • FTW 31, FTW 32 with five rods or ropes • Two Nivotester FTW 325 or FTW 470 Z • Control units, switches or signal transmitters, e.g. process control systems PLC, relays, etc. L00-FTW3xxxx-14-05-xx-en-003 Switch points dependent on the tank material FTW470Z 1 1 2 2 FTW470Z 1 1 2 2 FTW 325 FTW 325 FTW 31/32 FTW 31/32 FTW 325 FTW470Z 1 1 2 2 FTW 325 or FTW 470 Z FTW 325 or FTW 470 Z 1 - 2 points 2 - 3 rods/ropes 3 points 3 rods/ropes FTW470Z 1 1 2 2 FTW470Z 1 1 2 2 FTW470Z 1 1 2 2 FTW470Z 1 1 2 2 FTW 325 FTW 325 FTW 325 FTW 325 FTW 31/32 FTW 31/32 FTW 325 FTW470Z 1 1 2 2 4 points 5 rods/ropes 5 points 5 rods/ropes FTW 325 or FTW 470 Z FTW 325 or FTW 470 Z
  • 5. Liquipoint T FTW 31, FTW 32 Endress + Hauser 5 Input Measured variable Resistance change between two conductors caused by the presence or absence of a conductive product. Measuring range (application) The measuring range is dependent on the mounting location of the probes. Rod probes can have a max. length of 4000 mm and rope probes up to 15 000 mm. Input signal Probes covered => a measurable current is flowing between the probes. Probes uncovered => there is no measurable current flowing between the probes. Output Electronic insert FEW 52 (DC-PNP) Output signal Three-wire direct current version Preferred in conjunction with programmable logic controllers (PLC). Positive signal at the switch output of the electronics (PNP). The output is blocked after the level limit is reached. L00-FTW3xxxx-15-05-xx-en-001 *1 = load current (connected); *2 residual current (disconnected); *3 LED not lit; *4 LED lit See also Electrical connection on page 8. If the probe is covered and the red LED flashes continuously, the next more sensitive measuring range has to be set. This ensures a safe switch point even if the conductivity of the medium varies slightly. Fail-safe mode Selecting the correct fail-safe mode ensures that the output always runs in quiescent current fail-safe. • Maximum fail-safe: the output voltage is 0 V if the switch point is exceeded (probe covered), a fault occurs or the power supply fails. • Minimum fail-safe: the output voltage is 0 V if the switch point is undershot (probe uncovered), a fault occurs or the power supply fails. Switching delay A switching delay of 2.0 s can be activated or deactivated via a DIL switch. If the switching delay is set to 0 s, the device switches after approx. 0.3 s. IL < 100 µA < 100 µA L+ 1 3 1 3 L+ 1 3 + 1 3 IL Max. Min. MAX MIN rd * 2 * 4 * 1 * 3 Fail-safe mode Switch point Output signal
  • 6. Liquipoint T FTW 31, FTW 32 6 Endress + Hauser Measuring ranges A total of four measuring ranges (100 Ω; 1 kΩ; 10 kΩ; 100 kΩ) can be set via two DIL switches (SENS). The setting on delivery is 100 kΩ. L00-FTW3xxxx-15-05-xx-xx-001 Signal on alarm In the event of a power failure or a damaged probe: < 100 µΑ Load The load is switched via a transistor (PNP). Cycled overload and short-circuit protection, continuous ≤ 200 mA (short-circuit proof). Residual voltage at transistor at Imax < 2.9 V Electronic insert FEW 54 (relay) Output signal AC/DC connection with relay output When connecting a device with high inductance, a spark barrier must be fitted to protect the relay contact. A fine-wire fuse (load-dependent) protects the relay contact in the event of a short-circuit. Both relay contacts switch simultaneously. L00-FTW3xxxx-15-05-xx-en-002 *1 = relay energised; *2 relay de-energised; *3 LED not lit; *4 LED lit See also Electrical connection on page 9. If the probe is covered and the red LED flashes continuously, the next more sensitive measuring range has to be set. This ensures a safe switch point even if the conductivity of the medium varies slightly. MAX MIN 2 s 0 s SENS = 100 - 100k Ω Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ * 2 * 1 3 5 4 3 5 4 6 8 7 6 8 7 3 5 4 3 5 4 6 8 7 6 8 7 Max. Min. MAX MIN rd * 4 * 3 Fail-safe mode Switch point Output signal
  • 7. Liquipoint T FTW 31, FTW 32 Endress + Hauser 7 Fail-safe mode Selecting the correct fail-safe mode ensures that the relay always runs in quiescent current fail-safe. • Maximum fail-safe: the relay de-energises when the switch point is exceeded (probe covered), a fault occurs or the power supply fails. • Minimum fail-safe: the relay de-energises when the switch point is undershot (probe uncovered), a fault occurs or the power supply fails. Measuring ranges A total of four measuring ranges (100 Ω; 1 kΩ; 10 kΩ; 100 kΩ) can be set via two DIL switches (SENS). The setting on delivery is 100 kΩ. L00-FTW3xxxx-15-05-xx-xx-001 Switching delay A switching delay of 2.0 s can be activated or deactivated via a DIL switch. If the switching delay is set to 0 s, the device switches after approx. 0.3 s. Signal on alarm Output signal in the event of a power failure or a damaged probe: relay de-energised. Load Loads are switched via 2 potential-free change-over contacts. I~ max. 4 A, U~ max. 253 V; P~ max. 1000 VA, cos ϕ = 1, P~ max. 700 VA, cos ϕ > 0.7; I– max. 4 A to 30 V, I– max. 0.2 A to 150 V. When connecting a functional extra-low voltage circuit with double insulation in accordance with IEC 1010: the sum of the relay output and power supply voltages is max. 300 V. Galvanic isolation All input channels, output channels and relay contacts are galvanically isolated from each other. MAX MIN 2 s 0 s SENS = 100 - 100k Ω Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ
  • 8. Liquipoint T FTW 31, FTW 32 8 Endress + Hauser Electronic insert FEW 58 (NAMUR) Output signal For connecting to isolating amplifiers acc. to NAMUR (IEC 60947-5-6) Output signal jump from high to low current on limit (H-L-edge). Fail-safe mode Selecting the correct fail-safe mode ensures that the relay always runs in quiescent current fail-safe. • Maximum fail-safe: the output signal is < 1.0 mA when the switch point is exceeded (probe covered), a fault occurs or the power supply fails. • Minimum fail-safe: the output signal is < 1.0 mA when the switch point is undershot (probe uncovered), a fault occurs or the power supply fails. Measuring ranges A total of four measuring ranges (100 Ω; 1 kΩ; 10 kΩ; 100 kΩ) can be set via two DIL switches (SENS). The setting on delivery is 100 kΩ. L00-FTW3xxxx-15-05-xx-xx-001 Switching delay A switching delay of 2.0 s can be activated or deactivated via a DIL switch. If the switching delay is set to 0 s, the device switches after approx. 0.3 s. Load Refere to "Technical Data" date sheet of the connected isolating amplifier acc. to NAMUR (IEC 60947-5-6) Cable monitoring For probes without an electronic insert, an additional printed circuit board must be installed in the housing, which enables cable monitoring. It is always switched or connected between rod/rope 1 and 2. ! Note! When using switching units (transmitters) that do not support cable monitoring, these must be removed. Fail-safe circuit Level Output signal LEDs gn ye L00-FTL5xxxx-07-05- xx-xx-002 = lit = flashes = unlit L00-FTW3xxxx-04-05-xx-xx-006 Max. Min. + 2 1 + 2 1 + 2 1 + 2 1 2.2 … 6.5 mA 2.2 … 6.5 mA 0.4 … 1.0 mA 0.4 … 1.0 mA MAX MIN 2 s 0 s SENS = 100 - 100k Ω Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ
  • 9. Liquipoint T FTW 31, FTW 32 Endress + Hauser 9 Power supply Electrical connection (wiring diagrams) Compact instrumentation with FEW 52 Transistor circuit for load The load connected to terminal 3 is switched by a transistor, contactless and therefore without bouncing. In normal switching status, terminal 3 has a positive signal. The transistor is blocked in the event of a level alarm or a power failure. Protection against voltage peaks When connecting a device with high inductance, always connect a voltage limiter. L00-FTW3xxxx-04-05-xx-en-001 Connecting the FEW 52 electronic insert. – F: Fine-wire fuse 500 mA, semi-time lag – M: Ground connection to protective earth Power supply (FEW 52) • Supply voltage: U= 10.8 V...45 V • Load connection: open collector; PNP • Switching voltage: max. 45 V • Connected load, continuous: max. 200 mA • Protected against reverse polarity Power consumption • P < 1.1 W Current consumption • I < 25 mA (without load) (+) FEW 52 L+ L– F R – 1 2 3 M Mains
  • 10. Liquipoint T FTW 31, FTW 32 10 Endress + Hauser Compact instrumentation with FEW 54 Relay contact circuit for load The connected load is switched via potential-free relay contacts (change-over contact). In the event of a level alarm or a power failure, the relay contacts break the connections between terminals 3 and 4 and terminals 6 and 7. The relays always switch simultaneously. Protection against voltage peaks and short-circuits When connecting a device with high inductance, fit a spark barrier to protect the relay contact. A fine-wire fuse (load-dependent) can protect the relay contact in the event of a short-circuit. L00-FTW3xxxx-04-05-xx-en-002 Connecting the FEW 54 electronic insert. – F1: Fine-wire fuse 500 mA, semi-time lag – F2: Fine-wire fuse to protect the relay contact, load-dependent – M: Ground connection to protective earth (PE) Power supply (FEW 54) • Supply voltage: U% 20 V…55 V DC or U& 20 V…253 V AC, 50/60 Hz • Peak inrush current: max. 2 A, max. 400 µs • Output: two potential-free change-over contacts • Contact load capacity: U~ max. 253 V, I~ max. 4 A, U% 30 V/4 A; 150 V/ 0.2 A Power consumption • P < 2,0 W Current consumption • 60 mA r u – a + r u a FEW 54 L1 N F1 F2 F2 1 2 4 7 8 3 6 5 M PE Mains Potential-free change-over contacts PE Vessel
  • 11. Liquipoint T FTW 31, FTW 32 Endress + Hauser 11 Compact instrumentation with FEW 58 To be used with isolating amplifiers acc. to NAMUR (IEC 60947-5-6) Output signal jump from high to low current on limit (H-L-edge). Signal transmission on a two-wire line: H-L-edge 2.2 ... 6.5 mA / 0.4 ... 1.0 mA When using a multiplex the cycle time must be set to a minimum of 2 s. L00-FTW3xxxx-04-05-xx-en-005 Connecting the FEW 58 electronic insert. Power supply (FEW 58) Refere to "Technical Data" date sheet of the connected isolating amplifier acc. to NAMUR (IEC 60947-5-6) Signal on alarm • Output signal with damaged sensor: < 1.0 mA – 1 + 2 FEL 58 EX EX I IEC 60947-5-6 (NAMUR) IEC 60947-5-6 (NAMUR)
  • 12. Liquipoint T FTW 31, FTW 32 12 Endress + Hauser Separate instrumentation for two-rod or two-rope probes with cable monitoring L00-FTW3xxxx-04-05-xx-en-003 *1 Printed circuit board for cable monitoring The power supply and evaluation are provided by switching units, e.g. Nivotester FTW 325 or FTW 470 Z Separate instrumentation for three-rod or three-rope probes with cable monitoring L00-FTW3xxxx-04-05-xx-xx-001 *1 Printed circuit board for cable monitoring The power supply and evaluation are provided by switching units, e.g. Nivotester FTW 325 or FTW 470 Z z4 z4 d4 d4 7 1 1 7 z2 z2 d2 d2 9 2 2 9 Max Max FTW 470 Z *1 *1 CH1 or CH2 CH1 or CH2 FTW 325 * 1 * 1 b4 b2 8 Max Min b4 b2 8 Max Min 1 1 3 3 2 2 z4 z4 d4 d4 7 7 z2 z2 d2 d2 9 9 FTW 470 Z CH1 CH2 CH1 CH2 FTW 325
  • 13. Liquipoint T FTW 31, FTW 32 Endress + Hauser 13 Separate instrumentation for five-rod or five-rope probes with cable monitoring L00-FTW3xxxx-04-05-xx-en-004 *1 Printed circuit board for cable monitoring The power supply and evaluation are provided by switching units, e.g. Nivotester FTW 325 or FTW 470 Z Cable entry M 20x1.5 • Degree of protection: IP66 • Quantity in F24 housing: 1 (separate-instrument version) • Quantity in F16 housing: 2 (compact-instrument version) NPT 1/2" • Quantity in F24 housing: 1 (separate-instrument version) • Quantity in F16 housing: 2 (compact-instrument version) • Conductor cross-section (including wire end sleeve): 2.5 mm Cable specifications Use a commercially available cable (25 Ω per wire). 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 4 5 6 17 4 5 6 17 4 5 6 17 4 5 6 17 FTW 325 FTW 325 ∆s 7 9 9 8 8 Min Max ∆s 7 9 9 (M) 8 Min Max 2 2 1 1 4 4 5 5 3 3 Master (M) / Slave (S) 8 (S) *1 *1 off on off on
  • 14. Liquipoint T FTW 31, FTW 32 14 Endress + Hauser Accuracy with built-in electronic insert Reference operating conditions • Ambient temperature: 23 °C • Medium temperature: 23 °C • Medium viscosity: medium must release the probe again (drain off). • Medium pressure pe: 0 bar • Probe installation: vertically from above Measuring error +/– 10 % at 100 Ω - 100 kΩ +/– 5 % at 1 kΩ - 10 kΩ Repeatability +/– 5 % at 100 Ω - 100 k +/– 1 % at 1 k - 10 k Hysteresis – 10% for the MAX probe, in reference to the switch point. ∆s φυνχτιον δεαχτιϖατεδ. Switch-on delay < 3 s Influence of ambient temperature < 0,05 %/K Installation conditions Installation instructions Mounting location The rod and rope probes are mounted predominantly in tanks made of plastic or metal. Piping (partially filled) Two-rod probes can be used in piping as, for example, dry running protection for pumps. L00-FTW3xxxx-11-05-xx-xx-001
  • 15. Liquipoint T FTW 31, FTW 32 Endress + Hauser 15 Orientation Rod probes (Dimensions in mm) Level limit detection for standard applications in tanks made of plastic or metal. L00-FTW3xxxx-11-05-xx-xx-002 a. Vertical mounting, minimum detection; Probe length set to the level limit required; Rods must not come into contact with the tank. b. Vertical mounting, maximum detection; Probe length set to the level limit required c. Lateral mounting, maximum detection; Maximum probe length 200 mm (only applies to two-rod probes). d. Lateral mounting, minimum detection; Maximum probe length 200 mm (only applies to two-rod probes). Rope probes (Dimensions in mm) Level limit detection for standard applications in tanks made of plastic or metal. L00-FTW3xxxx-11-05-xx-xx-003 a. Vertical mounting, minimum detection; Rope length set to the level limit required; Rope ends must not come into contact with the tank b. Vertical mounting, maximum detection; Rope length set to the level limit required 200 b. c. d. a. 250 - 15000 a. b.
  • 16. Liquipoint T FTW 31, FTW 32 16 Endress + Hauser Example applications Level limit detection (standard applications) L00-FTW3xxxx-15-05-xx-xx-002 Two-point control (∆s) e.g. pump control Level limit detection (standard applications) L00-FTW3xxxx-15-05-xx-xx-003 Level limit detection (MAX), maximum and minimum detection for compact-instrument devices only possible with ∆s. MAX MIN ∆s MAX MIN ∆s ) ) MAX MIN MAX
  • 17. Liquipoint T FTW 31, FTW 32 Endress + Hauser 17 Environment Ambient temperature range Non-hazardous area –40 ... 70 °C –40 ... 60 °C (for FEW 58 NAMUR) Storage temperature –40 ... 80 °C Climate class Tropicalised as per DIN EEC 68, part 2-38 Degree of protection IP66 Shock resistance Practical test Vibration resistance (at min. rod length) DIN 60068-2-64 / IEC 68-2-64: 20 ... 2000 Hz, 1 (m/s2 )2 /Hz Electromagnetic compatibility • Interference Emission to EN 61326, Electrical Equipment Class B Interference Immunity to EN 61326, Annex A (Industrial) • Use for separte-instrumented probes a screened cable between the probe and the switching unit. For installation instructions for screened cables and general instructions for EMC inspection conditions of E+H devices, see also TI 241F. Process conditions Medium temperature limits Permissible ambient temperature T1 at the housing as a function of the measuring material temperature T2 in the vessel: ! Note! For separately instrumented devices (without FEW 5?) there are no restrictions in the indicated temperature range. Conductivity ≥ 10 µS Limiting medium pressure range –1 ... 10 bar 70 50 40 30 20 10 –20 –30 –10 10 30 40 50 60 70 20 80 90 T1 T2 –10 –20 –30 0 0 T1 T2 60 FEW 52, FEW 54 FEW 58 (NAMUR) 100 –40 –40
  • 18. Liquipoint T FTW 31, FTW 32 18 Endress + Hauser Mechanical construction Design, dimensions Rod and rope version with G 1 1/2" (compact-instrument version with electronic insert) L00-FTW3xxxx-06-05-xx-en-001 Rod and rope version with G 1 1/2" (separate-instrument version without electronic insert) L00-FTW3xxxx-06-05-xx-en-002 FTW 32 FTW 31 max. 76 ø85 ø5 ø4 24 145 22 37 22 37 G 1½ max. 76 ø85 ø2,5 145 ø10 100 G 1½ Probe length L 100 … 4 000 mm Probe length L 250 mm … 15 000 mm AF 55 AF 55 64 64 FTW 32 FTW 31 ø5 ø4 24 22 37 22 37 ø2,5 ø10 100 G 1½ G 1½ max. 63 ø66 max. 63 ø66 Probe length L 100 … 4 000 mm Probe length L 250 mm … 15 000 mm AF 55 AF 55
  • 19. Liquipoint T FTW 31, FTW 32 Endress + Hauser 19 Rod and rope version with NPT 1 1/2" (compact-instrument version with electronic insert) L00-FTW3xxxx-06-05-xx-en-003 Rod and rope version with NPT 1 1/2" (separate-instrument version without electronic insert) L00-FTW3xxxx-06-05-xx-en-004 max. 76 max. 76 ø85 ø85 ø5 ø2,5 ø4 24 168 23,5 38,5 168 23,5 38,5 ø10 100 FTW 32 FTW 31 NPT 1½ NPT 1½ Probe length L 100 … 4 000 mm Probe length L 250 mm … 15 000 mm AF 55 AF 55 max. 64 max. 64 ø66 ø66 FTW 32 FTW 31 ø5 ø4 24 ø2,5 ø10 100 NPT 1½ NPT 1½ 86 23,5 38,5 86 23,5 38,5 Probe length L 100 … 4 000 mm Probe length L 250 mm … 15 000 mm AF 55 AF 55
  • 20. Liquipoint T FTW 31, FTW 32 20 Endress + Hauser Weight Separate-instrument version Rod, 1 m long FTW 31 with 2, 3 or 5 rods (415 g; 530 g; 760 g) Rope, 1 m long FTW 32 with 2, 3 or 5 ropes (390 g; 470 g; 640 g) Compact-instrument version Rod, 1 m long FTW 31 with 2 or 3 rods (600 g; 720 g) Rope, 1 m long FTW 32 with 2 or 3 ropes (710 g; 800 g) Material Probes Rods • Rod: 1.4404 (316L) • Insulation: PP Ropes • Rope: 1.4571 (316Ti) • Insulation: FEP • Weight: 1.4435 Housing F24 (separate-instrument version) • Housing: PPS • Cover: PBT F16 (compact-instrument version) • Housing: PBT • Cover: PBT • Adapter: PBT Process connections • G 1 1/2 • NPT 1 1/2 Fitted electrodes Rod probes Compact-instrument version: 2 or 3 rods; Separate-instrument version: 2, 3 or 5 rods • Diameter without insulation: 4 mm • Maximum rod length: 4000 mm • Minimum rod length: 100 mm • Thickness of insulation: 0.5 mm • Length of non-insulated area (tip of rod): 20 mm • Extraction forces (parallel probe rod): 1000 N
  • 21. Liquipoint T FTW 31, FTW 32 Endress + Hauser 21 Rope probes Compact-instrument version: 2 or 3 rods; Separate-instrument version: 2, 3 or 5 rods • Diameter without insulation: 1 mm • Maximum rope length: 15000 mm • Minimum rope length: 250 mm • Thickness of insulation: 0.75 mm • Weight length: 100 mm (not insulated) • Weight diameter: 10 mm • Extraction forces (parallel probe rod): 500 N
  • 22. Liquipoint T FTW 31, FTW 32 22 Endress + Hauser Human interface Operating elements FEW 52, FEW 54, FEW 58 One DIL switch for min/max position One DIL switch for 0 s or 2 s switching delay Two DIL switches for setting the measuring ranges 100 Ω, 1 kΩ, 10 kΩ, 100 kΩ Display elements Separate-instrument version Dependent on the connected switching unit (e.g. FTW 325 or FTW 470 Z) Compact-instrument version FEW 52 One red light emitting diode: fault message, switching status One green light emitting diode: operation L00-FTW3xxxx-07-05-xx-xx-001 FEW 54 One red light emitting diode: fault message, switching status One green light emitting diode: operation L00-FTW3xxxx-07-05-xx-xx-002 FEW 58 One yellow light emitting diode: fault message, switching status One green light emitting diode: operation L00-FTW3xxxx-07-05-xx-xx-003 + - 1 3 1 2 3 MAX MIN 2s 0s 1 3 100Ω 1kΩ 10kΩ 100kΩ I max : 200mA 10,8...45V DC U FEW52 L1 N 20... 55V DC 20... 253V AC 3 5 6 8 4 7 FEW54 MIN/MAX 0s / 2s SENS 1 2 3 4 5 6 7 8 FEW58 Namur IEC 60947-5-6 I > 2,1mA I < 1,0mA - + 100Ω 1kΩ 10kΩ 100kΩ MAX MIN 2s 0s 1 2
  • 23. Liquipoint T FTW 31, FTW 32 Endress + Hauser 23 ! Note! For FEW 52, FEW 54 If the probe is covered and the red LED flashes continuously, the next more sensitive measuring range has to be set. This ensures a safe switch point even if the conductivity of the medium varies slightly. L00-FTW31xxx-15-05-xx-en-001 Certificates and approvals CE mark The Liquipoint T meets the legal requirements of the EC directives. Endress+Hauser confirms that the device has been successfully tested by applying the CE mark. Overspill protection Approvals • WHG • Leak test (Leakage) Other standards and guidelines Other standards and guidelines that were observed during the design and development of the Liquipoint T FTW 31 and FTW 32. • Low voltage equipment directive (73/ 23/ EEC) • DIN EN 61010 part 1, 2001 Safety regulations for electrical equipment for measurement, control and laboratory use Part 1: General requirements • EN 61326 Electrical equipment for measurement, control and laboratory use EMC requirements Ex-approvals The Endress+Hauser sales office provides information on the currently suppliable Ex versions (ATEX EEx ia and ATEX EEx nA/C(L)). All data relevant for explosion protection can be found in separate Ex documentation (see: Supplementary Documentation on page 26). This can be viewed as necessary. Type of protection • [EEx ia] IIC (FEW 58) • [EEx na/C(L)] IIC (FEW 52, FEW 54) 3 4 5 6 7 8 3 4 5 6 7 8 3 4 5 6 7 8 3 4 5 6 7 8 MAX Relais switch point MIN Relais rd rd switch point MAX MIN level level measuring range limit measuring range limit
  • 24. Liquipoint T FTW 31, FTW 32 24 Endress + Hauser Ordering information Liquipoint FTW 31 * Available from autumn 2003 10 Certificates A Version for non-hazardous areas B Version for non-hazardous areas, WHG, Leakage detection C ATEX II 3 G EEx nA/C(L) IIC T6, WHG D ATEX II 2 G EEx ia IIC T6 Y Special version 20 Process connection and material 1 Threaded connection G 1 1/2", PPS 2 Threaded connection NPT 1 1/2", PPS 9 Special version 30 Quantity and material of rods A2 2 rods, 316L A3 3 rods, 316L A5 5 rods, 316L Y9 Special version 40 Length of probe L, 100 ... 4000 mm A mm L, probe length B inch L, probe length C 1000 mm L, probe length D 2000 mm L, probe length Y Special version 50 Housing and cable entry A Plastic housing IP66, M20x1.5 B Plastic housing IP66, NPT 1/2" C Plastic housing IP66, G 1/2" Y Special version 60 Electronic insert 0 Without electronic insert 1 FEW 52/54 retrofit 2 FEW 52 output PNP 10.8 ... 45 V DC 4 FEW 54 relay output 20... 253 V AC, 20...55 V DC 8 * FEW 58 output NAMUR 9 Special version 70 Additional equipment A Without additional equipment Y Sonderausführung FTW 31 complete product designation
  • 25. Liquipoint T FTW 31, FTW 32 Endress + Hauser 25 Liquipoint FTW 32 * Available from autumn 2003 10 Certificates A Version for non-hazardous areas B Version for non-hazardous areas, WHG, Leakage detection C ATEX II 3 G EEx nA/C(L) IIC T6, WHG D ATEX II 2 G EEx ia IIC T6 Y Special version 20 Process connection and material 1 Threaded connection G 1 1/2", PPS 2 Threaded connection NPT 1 1/2", PPS 9 Special version 30 Quantity and material of ropes D2 2 ropes, 316Ti D3 3 ropes, 316Ti D5 5 ropes, 316Ti Y9 Special version 40 Length of probe L, 250 ... 15000 mm A mm L, probe length B inch L, probe length Y Special version 50 Housing and cable entry A Plastic housing IP66, M20x1.5 B Plastic housing IP66, NPT 1/2" C Plastic housing IP66, G 1/2" Y Special version 60 Electronic insert 0 Without electronic insert 1 FEW 52/54 retrofit 2 FEW 52 output PNP 10.8 ... 45 V DC 4 FEW 54 relay output 20... 253 V AC, 20...55 V DC 8 * FEW 58 output NAMUR 9 Special version 70 Additional equipment A Without additional equipment Y Special version FTW 32 complete product designation
  • 26. Liquipoint T FTW 31, FTW 32 26 Endress + Hauser Accessories Liquipoint T Lock nut G 1 1/2" Hexagon, AF 60 TN 52014146 Elektronic insert FEW 52 Output PNP 10.8 ... 45 V DC PN 52017271 Elektronic insert FEW 54 Output Relais 20 ... 253 V AC, 20 ... 55 V DC PN 52017272 Elektronic insert FEW 58 Output NAMUR (IEC 60947-5-6) PN 52017273 Supplementary Documentation Operating Instructions • Liquipoint T FTW 31, FTW 32 (separate-instrument version) KA 203F/00 • Liquipoint T FTW 31, FTW 32 (compact-instrument version) KA 204F/00 Certificates WHG • Liquipoint T ZE 043F/00 ATEX II 3G EEx nA/C(L) IIC T6 • Liquipoint T XA 226F/00 ATEX II 2G EEx ia IIC T6 • Liquipoint T XA 230F/00
  • 27. Liquipoint T FTW 31, FTW 32 Endress + Hauser 27
  • 28. Liquipoint T FTW 31, FTW 32 Endress+Hauser GmbH+Co. Instruments International P.O. Box 2222 D-79574 Weil am Rhein Germany Tel. (07621) 975-02 Tx 773926 Fax (07621) 975 345 e-mail: info@ii.endress.com Internet: http://www.endress.com 11.01 TI 375F/00/en/07.03 SL/FM+SGML 6.0 ProMoDo