6. Technology as a Driver for success ...
Product Objectives from Market Needs
MARKET REQUIREMENTS
1. Low cost of operation
2. Superior reliability / maintainability
3. Comfort / health driven cabin design
4. Flight capacity on any environment
5. Low cost of acquisition
6. High flexibility / adaptability: platform
7. Market specialisation: Luxury & Styling
Interiors.
ENVIRONMENTAL PRESSURE
8. Low aircraft noise (external / internal )
9. Reduce CO2 and NOx emissions
10. Green manufacture, maintenance & disposal
INTEGRATION IN THE SYSTEM
11. Solution to secure flight in any conditions
12. Good airport compatibility
13. Exploiting new ATM opportunities
1
2
3
4
5
6
7
8
9
10
11
12
13
...
7. Strategic Technology Agenda
STRUCTURES / MANUFACTURING
- Composite Fuselage / Wing
- New Metallic Fuselage / Wing
- Assembly Automation
- Structures Technology & Methods
FLIGHT PERFORMANCE
- Loads & Flow Control
- New Aircraft Concepts
- Noise Reduction
- Flight Physics Technology &
Methods
ENERGY / CROSS DOMAIN
- Alternative Energy
- Energy Management
- Tests Automation
- Design for Environment
CABIN SYSTEMS / COMFORT
- Interiors Design & Comfort
- Common Cabin Service Platform
- Cabin Modularisation & Integration
- Passenger & Payload
EMBEDEED SYSTEMS / INTEGRATION
- Develop Mature Systems
- Systems Architecture
- Information Management for Avionics
- Aircraft Flight Control
8. Product Development Process – Evolution
1) Sequencial
Development
Marketing
Pre-design
Engineering
Manufacturing
2) Simultaneous
Engineering
1 2 3
Initial
definitions
Joint Definition Detail Design
and Certification
Series
Production
Phase
Out
IPD – Integrated Product Development
IPD
Aerodynam
ics
FuselageI
IPT- Functional
Integration
DBT
Physical
....
Integration
IPD
Aerodynam
ics
FuselageI
IPT- Functional
Integration
DBT
Physical
....
Integration
3) Integrated Product
Development
9. Core Team
Product
Development
. . . .
....
Program
Management
Quality
Partners
Management
Commercial
Manufacturing
Aeronautics
Custom
er Support
Production
System
s
Wing
Empennage
Fuselage I
Team Based Organization
Integrated Product Teams
(Functions Integration)
Design Build Teams
(Physical integration)
Customer
Support
14. Qualified People (2)
Educational Levels*
* Brazil Units
03/17/08
High School
69 %
Ph.D.
2%
Postgraduate
4% Graduate
25 %
Minimum educational level – High School
15. Genba Kaizen
Cost Reduction
Cycle Reduction
Quality Improvement
Lean Development
Digital Factory
Prototype Planning System
VPM Integration
Continuous Improvement Cells
Integrated Product Development Kaizen
P3E – Process
17. Digital Mockup x Digital Manufacturing
Digital Mockup
Digital Factory
Digital Manufacturing:
Assembly Simulations
3D Work Instructions
• Integration of the 2 Product Development Environments: Engineering and
Manufacturing.
Digital Mockup
Digital Factory
Digital Manufacturing:
Assembly Simulations
3D Work Instructions
• Integration of the 2 Product Development Environments: Engineering and
Manufacturing.
18. Digital Factory - Benefits
• Simplify IPD processes
• Eliminate 2D assembly installation drawings
• Reduce engineering changes
• Anticipate the maturity of manufacturing processes
• Provide correct information for shop floor
• Reduce non-conformities
• Reduce sustaining effort
20. Integrated Product Development
• Investment Anticipation
• Readyness (people and technology)
• Suppliers Selection and Management
• Engineering Tools
• Business Plan
• Planning
• Leadership
• Risk Management
• Requirements Management
• Product Development Management
• Experimental Process
• Knowledge Management
21. Corporate Leadership Program
Engineering
Support the leadership development, through structured actions
including: awareness, training, self development and coaching.
WhoWho am I?am I?
Assessment/ Feedback
The try out will be finished by
October, 08
ExpectedExpected ProfileProfile
Career Workshop
November, 08
DevelopmentDevelopment
PlanPlan
Existing estrategy +
Performance
Management
Workshop
January, 09
EvaluationEvaluation
360°360°
ContinuousContinuous FeedbackFeedback
Leadership Development Program
