(Artists Impression)ONE KAMAN - Truly Global Civilian & Military Aerospace Fixed Wing - Rotary Space Applications
Fuzing &Precision ProductsKaman Aerospace GroupAerosystemsSpecialty Bearings& Engineered ProductsAir Vehicles& MROMetallic...
Kaman Aerospace Worldwide LocationsHelicoptersPrecision Products1. Middletown, CT2. Orlando, FL3. Tucson, AZ4. Bloomfield,...
Kaman Aerospace GroupAircraft Product Portfolio – Fixed WingDoors (inc MLG & NLG)Shielded ConsolesCowlings, Nacelles,Thrus...
DoorsEngine InletScreensTunnel CoversRotor BladesRampsSponsonsFloorsPylonsCockpitsCabin InteriorsShaft CouplingsTransition...
KAMAN Tooling is a centre of excellence for Aerospace Tool Design - Manufacture - InstallationConsisting of a large highly...
 CATIA V4 - V5 & Unigraphics Secure FTP Protocols STEP and IGES Translators RTM (Real Time Machining) CE Marking & Te...
Past, Present & CommitmentCompany RestrictedExamples of past and present programs include: Embraer KC-390: Cargo Ramp Ass...
Embraer KC-390 Cargo RampKAMAN have been contracted to design and manufacture the cargo ramp productionassembly line, and ...
Automation ConceptKaman Tooling were commissioned to design this conceptual roboticdrill and countersinking cell, working ...
2013:5m x 2.5m x 1.25mQ4: 2013: Will see an increase in our 5 axis capability20m x 3m x 1.5mCompany Restricted3 & 5 Axis C...
 Onsite access to 6 autoclaves: (largest - 13m x 3.125m) Enabling full customer support:- New Product Introduction (NPI)...
Rout ToolingCompany RestrictedAirbus - AtlasWing / Root FairingTurnover Rout Fixture5 Axis - Fully SensoredKAMAN have manu...
 Multi-million tooling budget Full project management Design & make detail tooling, Sub-assembly& Main assembly fixture...
 Design partner Manufactured in 8m modules (42m complete) Delivered & Installed onsite at Airbus Broughton by our tool ...
AIRBUS - A350 (FLE):Automated Drill-C’sk & Assembly JigsA350 (FLE) Mid – Outboard Spars Each moveable work station is 8m ...
AIRBUS - A350 (FLE):Automated Drill-C’sk & Assembly JigsCompany RestrictedA350 (FLE) Inboard Spars Each moveable work sta...
Kaman Tooling is an ITAR approved company, and have long been involved in the design and manufacture of varioustooling pac...
Ground Support EquipmentCompany RestrictedGSE is a core part of Kaman Tooling’s business portfolio:Bae Systems being our p...
GSE: Handling Equipment – Engine & AirframeCompany RestrictedTrent XWB: Airbus A350Nacelle HandlingBuild to print: Proof ...
GSE: Handling Equipment – Engine & AirframeCompany RestrictedEurofighterFront Fuselage Transportation Stillage
GSE: Lifting EquipmentCompany RestrictedVacuum Assist LiftingIn house design – Build to print Proof loading certified CE...
Company Restricted(12m x 2.5m x 4m)AIRBUS A380: IOFLE Transportation Trailer Build to Print Full project management. Fa...
GSE: Vac Formed & Rubber CoversCompany RestrictedAll our GSE is designed and manufactured onsite to meet our customers exp...
GSE: Kitting & Support Equipment inc ContainerisationCompany RestrictedFlight Line Maintenance and Specialist Tooling:Cano...
Company RestrictedAIRBUS - A320/321 (Rate Tooling):Nickel & Composite MouldsProject awarded to KAMAN as the preferred supp...
KTL designed and developed the full suite of tooling for componentmanufacture and final assembly along with developing man...
Bell Helicopter AH-1Z CabinKaman Tooling was responsible for the:- Full In-house Design & ManufactureFWD Fuselage & Pylon ...
Kaman Tooling was responsible for the In-house Design and Manufacture ofthe wing assembly jigs and fixtures for the flight...
Gulfstream G280: WingletsKaman Tooling was responsible for the In-houseDesign and Manufacture of the: Mould tools (L/R) ...
Method 1 Approval (Direct to Line Delivery)Company RestrictedKey Processes & Summary: Design & Engineering Project Manag...
Company RestrictedKAMAN Tooling Investment Strategy(Artists Impression)HEXAGON Delta Slant: 6.3mCORREA Anayak: 20m x 3m x ...
Major Client List:Company Restricted
Andrew Rourke - Sales & Marketing ManagerTel: 00 44 (0)1254 874 977Mobile: 00 44 (0) 7912 540370E-mail: Andrew.Rourke@kama...
Upcoming SlideShare
Loading in …5
×

Kaman Tooling Ltd

1,975 views

Published on

Published in: Technology, Business
0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total views
1,975
On SlideShare
0
From Embeds
0
Number of Embeds
4
Actions
Shares
0
Downloads
34
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

Kaman Tooling Ltd

  1. 1. (Artists Impression)ONE KAMAN - Truly Global Civilian & Military Aerospace Fixed Wing - Rotary Space Applications
  2. 2. Fuzing &Precision ProductsKaman Aerospace GroupAerosystemsSpecialty Bearings& Engineered ProductsAir Vehicles& MROMetallics &AssemblyCompositeStructuresAnnual Sales $1.6 BN4,800 EmployeesHeadquarters: Bloomfield, ConnecticutListed on NYSE: KAMN Company RestrictedEngineered ProductsEngineeringServicesGreg SteinerPresidentJim LarwoodPresidentJerry RickettsDivision PresidentPrecision ProductsRob PatersonDivision PresidentSpeciality BearingsBob ManaskieGeneral ManagerCliff WardVP/General ManagerBob KanaskieDivision PresidentAl LariviereDivision President
  3. 3. Kaman Aerospace Worldwide LocationsHelicoptersPrecision Products1. Middletown, CT2. Orlando, FL3. Tucson, AZ4. Bloomfield, CT5. Dachsbach, DE13. Jacksonville, FL14. Chihuahua, Mexico7. Bloomfield, CT8. Wichita, KS9. Lancashire, UK10. Bennington, VT11. Goa, IndiaCompany RestrictedAerosystemsEngineered ProductsFuzing &Precision ProductsSpecialty Bearings& Engineered ProductsAir Vehicles& MROMetallic’s &AssemblyCompositeStructuresEngineeringServices6. Bloomfield, CT 12. Everett, WAIndia (JV)Lo-costSlovakiaLo-costChihuahuaLo-costLo-Cost (options)India: CompositesChihuahua: Metallic’sSlovakia: Tooling Fabrications
  4. 4. Kaman Aerospace GroupAircraft Product Portfolio – Fixed WingDoors (inc MLG & NLG)Shielded ConsolesCowlings, Nacelles,Thrust Reverser DoorsEngine HandlingWing StructuresFairings & PanelsFloor StructuresControl SurfacesStairsRadomesFuselage StructuresWingletsCompany RestrictedTransportation: Handling / Lifting Moveable Systems Containerisation Maintenance
  5. 5. DoorsEngine InletScreensTunnel CoversRotor BladesRampsSponsonsFloorsPylonsCockpitsCabin InteriorsShaft CouplingsTransition/BoomFuselage StructuresKaman Aerospace GroupAircraft Product Portfolio – RotorcraftCompany Restricted
  6. 6. KAMAN Tooling is a centre of excellence for Aerospace Tool Design - Manufacture - InstallationConsisting of a large highly skilled multi-disciplined team,supporting major primes and tier 1 customers on some of the mostadvanced aircraft projects in development and production.Company RestrictedTooling Design & ManufactureTooling & Composite Specialists: Project Management Turnkey solutions, concurrent & reverse engineering Composite panel mould & trim tooling Large 3 & 5 axis CNC machining capability Assembly jigs inc complex mechanised assembly fixtures Ground Support Equipment Tool Installation Tool try out - component / process proving Engineering consultancy & tooling support worldwideKaman is committed to Continuous Improvement,Lean Enterprise and Cost Reduction Initiatives,a few of these are described below: Lean Enterprise/Kaizen events “5’s” Set-up reduction, Optimised material and process flows Total Preventive Maintenance (TPM) Implementation of Visual Workspace Management Utilisation of advanced CNC equipment and techniques
  7. 7.  CATIA V4 - V5 & Unigraphics Secure FTP Protocols STEP and IGES Translators RTM (Real Time Machining) CE Marking & Technical Files Operator User Manuals Concurrent & Reverse EngineeringIn-house Design & Project ManagementCompany RestrictedKAMAN has over 22 yrs experience in the Design and Manufacture of aircraft tooling:GE90 Nacelle Repair JigProject ManagementKAMAN Tooling Ltd have four Internationally experienced Project Managers, utilising Microsoft Project,along with other various methods of reporting such as:Five Box Reporting, RAG and SWIP Reports,In order to support weekly project reviews with our customers outside of the UK, we also have:Video conferencingWEBEX capabilities
  8. 8. Past, Present & CommitmentCompany RestrictedExamples of past and present programs include: Embraer KC-390: Cargo Ramp Assembly line Airbus A350: Fixed Leading Edge Mould Tools (Nickel Shell), Bird Strike Test Tooling,Assembly Tools to facilitate Automation (Drilling & Riveting) – AGV Movement Airbus A380: Wing skin Automated Shot Peen Fixtures Airbus A320 – NEO: Fairings, Over & Under Wing Panels – Nickel Shell / Composite MouldsCFM International LEAP-X (Nacelle Panels) Airbus (UK): Next Generation Composite Wing Development Tooling EADS Astrium: Satellite Assembly , Ground Test Equipment & GSE Bombardier C-Series: Composite Wing Tooling Lockheed Martin F35: Assembly Jigs, IFOD (Doors) ,Fuselage and Tail Plane Bombardier Learjet 85: Main Cabin & Over Wing Emergency Exit Door , Component & Assembly Tooling Bae Typhoon / Taranis: Assembly Jigs, Mould Tools (Invar – Nickel) Gulf Stream G280: Winglet & Aileron Final Assembly Jigs Rolls Royce A350 XWB: C-Frame Nacelle Handling Fixtures KAMAN/Boeing A-10: Assembly - Wing Fatigue Upgrade Program) Bell-Viper AH-1Z: Forward - Aft - Splice & Pylon Assembly Tooling UK MoD: Engine Strip & Survey, Ground Support Equipment (Eurofighter, Tornado & Hawk)
  9. 9. Embraer KC-390 Cargo RampKAMAN have been contracted to design and manufacture the cargo ramp productionassembly line, and provide Installation at the customers manufacturing facility20 tool package consisting: Assembly tooling Transportation trolleys Lifting frames Onsite InstallationCompany RestrictedThe assembly line has been developed to operate as a pulse line,in order to maximise build efficiency and encourage reduced takt time,while creating an ergonomically safe operator environment
  10. 10. Automation ConceptKaman Tooling were commissioned to design this conceptual roboticdrill and countersinking cell, working to a high volume pulse lineconfiguration with a minimal takt time requirement,Universal palletised handling system: Vacuum assisted holding fixtures Vision Cam alignment Lifting framesCompany RestrictedDrill & Countersink - Robotic cell
  11. 11. 2013:5m x 2.5m x 1.25mQ4: 2013: Will see an increase in our 5 axis capability20m x 3m x 1.5mCompany Restricted3 & 5 Axis CNC MachiningAirbus A350(FLE) Bird StrikeTest Piece - Mould & Impact Fixture6m x 2.3m x 1.5m
  12. 12.  Onsite access to 6 autoclaves: (largest - 13m x 3.125m) Enabling full customer support:- New Product Introduction (NPI)- Process Development Use of Helium Leak Detect System to certify and guarantee theintegrity of the mould surface:- Nickel Shell- Carbon Fibre- Invar- Steel- Aluminium- Tooling Board- Medium Density Fibre BoardMould ToolingAirbus A380:GLARE Test tool(5m x 3m x 1m)2.5m x 2.5m x 1mAirbus A350:FLE: (8m x 1m x 1m)Company Restricted
  13. 13. Rout ToolingCompany RestrictedAirbus - AtlasWing / Root FairingTurnover Rout Fixture5 Axis - Fully SensoredKAMAN have manufactured a large range of rout tooling,From simple bench hand rout fixtures, to complex 5 Axis tools comprising of integratedsensors and vacuum cups, along with indexed sub-frames using Wixroyd type locators toenable the accurate repeatability of operations in a pulse line environment of high volumecritical finish manufacturing,Various materials used:- Glass Reinforced Plastics- Pre-Preg / Carbon Fibre- Tooling Board- AluminiumLearjet 85Multiple Loading FixtureLearjet 85Vacuum Drill & RoutAirbus - A350FLE- Rout Fixture
  14. 14.  Multi-million tooling budget Full project management Design & make detail tooling, Sub-assembly& Main assembly fixtures Laser tracker & Installation of all tooling inclean room conditions Thru production calibration supportE3000 Satellite ProjectCompany RestrictedSatellite Test Equipment(Integrated laser positioning system)
  15. 15.  Design partner Manufactured in 8m modules (42m complete) Delivered & Installed onsite at Airbus Broughton by our tool installation teamAIRBUS - A380Wing Skin Shot Peen FixturesCompany Restricted
  16. 16. AIRBUS - A350 (FLE):Automated Drill-C’sk & Assembly JigsA350 (FLE) Mid – Outboard Spars Each moveable work station is 8m x 3m x 2m Air Guided Vehicle Compatible Build to Print complete at KAMAN Full onsite support and tool InstallationCompany Restricted
  17. 17. AIRBUS - A350 (FLE):Automated Drill-C’sk & Assembly JigsCompany RestrictedA350 (FLE) Inboard Spars Each moveable work station is 8m x 3m x 2m Air Guided Vehicle Compatible Build to Print complete at KAMAN Full onsite support and tool Installation
  18. 18. Kaman Tooling is an ITAR approved company, and have long been involved in the design and manufacture of varioustooling packages in support of F35 Development & Production including all the In Flight Opening Doors - composite mouldand assembly:Bae Systems (UK): for Lockheed Martin (Single Source Supplier - All Mould Tools)Rear Fuselage - HTP - VTPInvar Mould Tools,Vacuum Router ToolsBonding FixturesFinal assembly FixturesLifting EquipmentTERMA AS (Denmark) / Northrop Grumman:Gun Pod Mandrel ToolInvar Mould Tools,Vacuum Router ToolsBonding FixturesFinal assembly FixturesFokker Aerostructures (Netherlands):All In Flight Opening Doors : CTOL - STVOL - CVInvar Mould Tools,Vacuum Router ToolsBonding FixturesFinal assembly FixturesEDM Ltd (United Kingdom): Full scale (Replica) working doors – Training solutionsF-35: KAMAN InvolvementCompany RestrictedNo Tooling pictures are available due to ITAR Restrictions:C DFGBAHEA. Lift Fan UpperB. Auxiliary Air IntakeC. Lift Fan ExhaustD. Roll Nozzle DuctsE. Main Landing GearF. Lift Fan LowerG. Nose Landing gearH. In Flight Re-Fuelling
  19. 19. Ground Support EquipmentCompany RestrictedGSE is a core part of Kaman Tooling’s business portfolio:Bae Systems being our prime customer, KAMAN also manufacture bespoke: Lifting, Transportation Handling solutionsOutboard SensorProtectionCanopy StaysLanding Gear LocksCanopyTransportationProtective CoversEngine Handling Eurofighter Tornado Hawk Rolls Royce Trent 1000 Airbus A380 Bell AH-1Z
  20. 20. GSE: Handling Equipment – Engine & AirframeCompany RestrictedTrent XWB: Airbus A350Nacelle HandlingBuild to print: Proof loading certified Welding certified CE Marked Operator user manuals
  21. 21. GSE: Handling Equipment – Engine & AirframeCompany RestrictedEurofighterFront Fuselage Transportation Stillage
  22. 22. GSE: Lifting EquipmentCompany RestrictedVacuum Assist LiftingIn house design – Build to print Proof loading certified CE Marked Operator user manuals ISO 14001
  23. 23. Company Restricted(12m x 2.5m x 4m)AIRBUS A380: IOFLE Transportation Trailer Build to Print Full project management. Fabricated in house
  24. 24. GSE: Vac Formed & Rubber CoversCompany RestrictedAll our GSE is designed and manufactured onsite to meet our customers expectations,with all models & moulds made by our specialist patternmakers, and with final productionand kitting taking place in our dedicated cell. Out–Board Sensors Air Intakes Internal Switches (Cockpit)
  25. 25. GSE: Kitting & Support Equipment inc ContainerisationCompany RestrictedFlight Line Maintenance and Specialist Tooling:Canopy StrutsEngine Bay Door StrutsCanopy Transportation Single orTwinFin Installation & RemovalCanopy Rigging PinsActuatorInstallation & Removal
  26. 26. Company RestrictedAIRBUS - A320/321 (Rate Tooling):Nickel & Composite MouldsProject awarded to KAMAN as the preferred supplier, having manufactured the previous5 sets of 44 mould tools, consisting: 32 Carbon Fibre & 12 Nickel Shell mould tools, Fairings - Under & Over wing panels Build to Print Full project management. All models, stage tooling etc re-furbished in-house, along with final production tooling Onsite support (Malaysia)
  27. 27. KTL designed and developed the full suite of tooling for componentmanufacture and final assembly along with developing manufacturingprocesses in support of Kaman Composites.Bombardier LJ85 PAX & OWEE DoorsMain PassengerEntry/Exit DoorCompany RestrictedOver Wing EmergencyExit Door
  28. 28. Bell Helicopter AH-1Z CabinKaman Tooling was responsible for the:- Full In-house Design & ManufactureFWD Fuselage & Pylon Production Tooling 137 Production Tools 12 Major Assembly Jigs inc Splice Fixtures Onsite Installation KAMAN (Jacksonville FL)Company RestrictedCanopyAssembly JigPylon AssemblyBreakout FixtureThis suite of tooling was manufactured in our UK facility - shipped to Jacksonville (USA), where itwas fully assembled and calibrated by our tool installation team prior to customer buy offAft FuseAssembly Jig
  29. 29. Kaman Tooling was responsible for the In-house Design and Manufacture ofthe wing assembly jigs and fixtures for the flight control surfaces and theonsite Installation at KAMAN (Jacksonville FL) Leading Edge Assembly Jig (Port/STB) BRG Install Assy Jigs (INBD / OUTBD) LE Stage 1 Assy Fixture (Port/STB) LE Stage 2 RMF Fixture (Port/STB) LE Stage 3 Assy/ Checking Fixture (Port/STB)Boeing A-10 Re-WingCompany RestrictedNo Tooling pictures are available due to ITAR Restrictions:This suite of tooling was manufactured in our UK facility - shipped to Jacksonville (USA), where itwas fully assembled and calibrated by our tool installation team prior to customer buy off
  30. 30. Gulfstream G280: WingletsKaman Tooling was responsible for the In-houseDesign and Manufacture of the: Mould tools (L/R) 5 Axis rout fixtures (L/R) Sub & Final Assembly jig (L/R) CMM Checking fixture (L/R) Test Fixture (L/R)The Winglet is a co-cure /co-bonded assembly consisting of severalindividual carbon parts, Inner and Outer skins with a NOMEXhoneycomb core and manufactured in-house by KAMAN.The Winglets are also capped with a protective polished Aluminumleading edgeCompany Restricted
  31. 31. Method 1 Approval (Direct to Line Delivery)Company RestrictedKey Processes & Summary: Design & Engineering Project Management Fabrication (inc Coded) 3 & 5 Axis Machining Composite Manufacture Assembly InspectionISO 18001ISO14001AS EN 9100BS EN 9001:2000Kaman’s Unsurpassed Product QualityKaman has a comprehensive Quality Management System that is fully compliant with the standards andspecifications identified below, designed to ensure systematic controls are in place to guaranteecustomer quality requirements are consistently met. AS EN9100 Rev C Quality Management ISO 14001 Environmental Management ISO 18001 Health & Safety ManagementThe aforementioned certifications are a testament to the integrity of our systems and procedures and ourability to provide aerospace tooling of the highest quality. Kaman’s Quality Assurance organisation, in conjunction withour Manufacturing Engineering, Operations, Purchasing, and the other functional organisations, constitutes avital and effective team to ensure that our customers are provided with the optimum in product quality,integrity, timely delivery, and continued customer support.
  32. 32. Company RestrictedKAMAN Tooling Investment Strategy(Artists Impression)HEXAGON Delta Slant: 6.3mCORREA Anayak: 20m x 3m x 1.5mHaving recognised the changing requirements in aircraft design - manufacturing and assembly processes,we have now committed to some significant capital investments in order to allow us to adapt, to meet,and have the capability and capacity exceed these future challenges,We have approached this by committing to a second 60,000sq/ft facility located within the newAerospace Supply Park in Burnley (UK), and by procuring additional new equipment including: 20m 5axis Correa Anayak CNC machine 6.3m Hexagon Delta Slant CMMThis investment is further testament to the continued support and belief in KAMAN Tooling Ltdby the board of KAMAN Corporation and underpins our strategy of growth and increased capabilities,
  33. 33. Major Client List:Company Restricted
  34. 34. Andrew Rourke - Sales & Marketing ManagerTel: 00 44 (0)1254 874 977Mobile: 00 44 (0) 7912 540370E-mail: Andrew.Rourke@kaman.comKAMAN Tooling LtdIndia Mill, DarwenLancashireBB3 1ADUnited KingdomPlease visit us at:Hall 3 – Stand D118

×