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International Journal on Emerging Technologies 6(2): 105-111(2015)
ISSN No. (Print) : 0975-8364
ISSN No. (Online) : 2249-3255
Enhancing Thermal Performance of a Solar Air Heater through
Artificial Roughness on Absorber Plate
Pankaj Sharma*, Nirpakash Uppal** and Harsimran Singh***
*PG Scholar, Department of Mechanical Engineering, Guru Gobind Singh College of Modern Technology
Chandigarh-Ludhiana Highway, Kharar, Sahibzada Ajit Singh Nagar, (PB), INDIA
**Assistant Professor, Department of Mechanical Engineering, Guru Gobind Singh College of Modern Technology
Chandigarh-Ludhiana Highway, Kharar, Sahibzada Ajit Singh Nagar, (PB), INDIA
***Assistant Professor, Department of Mechanical Engineering, Guru Gobind Singh College of Modern Technology
Chandigarh-Ludhiana Highway, Kharar, Sahibzada Ajit Singh Nagar, (PB), INDIA
(Corresponding author: Pankaj Sharma)
(Received 04 May, 2015 Accepted 04 July, 2015)
(Published by Research Trend, Website: www.researchtrend.net)
ABSTRACT: Artificial roughness applied on the absorber plate is the most efficient method to improve
thermal performance of solar air heaters. Experimental investigations appropriate to distinct roughness
geometries shows that the enhancement in heat transfer is accompanied by considerable rise in pumping
power. In view of the fact, a designer needs to carefully examine shape and orientation of roughness elements
in order to choose the best fit roughness geometry for intended application. Thermal performance of
conventional solar air heater can be improved by enhancing the heat transfer. Basically heat transfer
enhancement techniques are active and passive techniques. Providing an artificial roughness on a heat
transferring surface is an effective passive heat transfer technique to enhance the rate of heat transfer to fluid
flow. Attempts have been made to increase heat transfer to air flowing through solar air heater duct using
finned absorber, packed bed absorber, corrugated absorber, two-pass air flow, over-lapped glass plates,
artificially rib roughened absorber, etc. The convective heat transfer coefficient of solar air heater is low due
to the presence of viscous sub layer between the air and absorber plate which can be improved by providing
artificial roughness on the heat transferring surface. Artificial roughness in the form of repeated ribs on the
absorber plate is an effective technique to enhance the rate of heat transfer to flowing fluid in the roughened
duct of solar air heater which also helps to break the laminar sub-layer and creates turbulence in the flow,
which reduces the thermal resistance and greatly enhance the heat transfer. Enhancement in heat transfer
results in higher thermal efficiency in case of rib roughened solar air heater as compared to conventional
solar air heater having rib-roughness parameters of relative roughness pitch of 8, angle of attack of 60°
relative roughness height of 0.047 and value of Reynolds number from 2564-6206. Finally comparison of
thermal efficiency between smooth and roughened plate under the similar condition of air flow is carried out.
Keywords: Solar air heater; artificial roughness; Thermal efficiency; Effective efficiency
I. INTRODUCTION
The energy demand is growing continuously and
rapidly, and it is impossible to meet the future demand
with the presently available exhaustible energy sources.
So, the technology is focusing on harnessing new and
renewable sources of energy. Furthermore, the
conventional energy sources are causing an alarming
health hazard to the planet life. The use of solar energy
is an intelligent option for the use of mankind which is
available free of cost, in abundant and is a clean source
for various applications [1]. The solar energy can be
used directly or indirectly by converting it into thermal
energy. Instead of direct use of solar energy, it is more
useful when converted into thermal energy. Solar air
heater is such a device, which converts solar energy into
thermal energy.
It can be used for various applications like the heating
of building, wood seasoning, drying of crops of fruits
and vegetables, chicken brooding [2] as well as curing
of industrial products [3]. It has many advantages like
low fabrication, installation, and operational costs, and
can be constructed by using cheaper and lesser amount
of material. However, its efficiency is poor. The lower
efficiency of solar air heater is attributed to poor heat
transfer characteristics of air, and also the air cannot be
used as storage fluid due to low thermal capacity [4].
The low efficiency of the solar air heater can be
increased either by increasing the surface area of the
absorber plate or by using certain artificial geometries
on the absorber plate with some adverse effect of the
increase in frictional loss in ducts which is needed to be
taken care of by using proper, geometrical parameters
and flow conditions.
et
Sharma, Uppal and Singh 106
The use of artificial roughness rib elements on the
absorber plate is one of the effective ways which
enhances the heat transfer coefficient of the air, thus
increasing the heat transfer rate. These roughness rib
elements breaks up the boundary layers and induces
turbulence which results in heat transfer enhancement.
These roughness elements being smaller in height as
compared to duct size causes turbulence in the laminar
sub layer adjacent to the wall without affecting the
main turbulent zone in the flow. Several attempts have
been made by various researchers in their experimental
work to achieve the heat transfer enhancement through
these solar air heaters by using different roughness
elements on the surface of absorber plate. The
researchers have used several geometries of artificial
rib roughness elements with different parameters and
materials till now. But still this area of research has
large opportunity for doing novel work to achieve the
heat transfer enhancement with new geometry with
different parameters. This review is an attempt to
summarize all these efforts and to arrive at a conclusion
regarding the previous experimentation works and
providing an opportunity in this area to the researchers
to inquest the new materials, geometries and techniques
to achieve the desired result of enhancement of heat
transfer.
Earlier experiments dealt with roughness elements in
pipe flow with water as flowing liquid. Use of ribs in
pipe flow was extensively studied by Nikuradse [5]. He
developed the velocity and temperature profile for sand
grain roughened pipe flow and contributed to the study
of the laws governing turbulent flow of fluids in
roughened tubes, channels, and along rough plane
surfaces with the law of similarity given by his previous
authors. Nikuradse defined three regions or range of the
fluid flow based on roughness Reynolds number (e+)
through the roughened pipe which is described below.
(i) In the first range, the roughness height has no effect
on the resistance for low Reynolds numbers. This range
includes complete laminar flow and partly turbulent
flow. The portion of turbulent flow included increases
as the relative roughness height decrease.
(ii) In the second region, called as transition range, the
effect of the roughness height is higher. The resistance
increases with the increase in Reynolds number. The
resistance depends on the Reynolds number and relative
roughness of the surface.
(iii) The third region is the turbulent region where the
resistance due to roughness is independent of the
Reynolds number. It follows the quadratic law of
resistance. Efficiency of flat plate solar air heater is low
because of low convective heat transfer coefficient
between absorber plate and flowing air. Higher thermal
resistance increases absorber plate temperature leading
to greater heat losses to environment.
Low value of heat transfer coefficient is due to the
presence of laminar sub-layer that is broken by
providing artificial roughness on heat transferring
surface [1]. Efforts for enhancing heat transfer have
been directed towards artificially destroying laminar
sub-layer. Artificial roughness creates turbulence near
wall and breaks laminar sub-layer. However artificial
roughness results in high frictional losses leading to
more power requirement for fluid flow. Hence
turbulence has to be created in a region very close to
heat transferring surface. Core fluid flow should not be
unduly disturbed to limit pumping power requirement.
This is achieved by keeping height of roughness
element small in comparison to duct dimensions [2].
Important parameters that characterize roughness
element are roughness element height (e) and pitch (p).
These are expressed in terms of dimensionless
parameters such as relative roughness height (e/Dh) and
relative roughness pitch (p/e).
II. MATERIALS AND METHODS
Solar air heaters have been observed to have generally
poor convective heat transfer coefficient from absorber
plate to the air. This low heat transfer coefficient results
in relatively higher absorber plate temperature leading
to higher thermal loses to the environment and hence
lower thermal efficiency. It has been found that the
main thermal resistance to the convective heat transfer
is due to the formation of laminar sub-layer on the heat-
transferring surface. Efforts for enhancing heat transfer
have been directed towards artificially disturbing this
laminar sub- layer. Artificial roughness on the absorber
plate has been used to create artificial turbulence near
the wall or to break the laminar sub-layer.
The artificial rib roughness on the heat transferring
surface of duct can significantly enhance the heat
transfer from a surface but with simultaneous increase
in friction losses. The artificial rib roughness in the
form of transverse ribs, angled ribs, V-up ribs, V-down
ribs, continuous ribs, discrete ribs, etc. have been
investigated for the enhancement of the heat transfer
from a surface. We use inclined circular rib as an
artificial roughness underside the smooth absorber plate
to break the viscous sub layer and to produce local wall
turbulence (Han and Zhang, 1992; Gupta et al., 1993;
Taslim et al., 1996). In solar air heater, the three walls
of rectangular duct are smooth and insulated while only
one wall i.e. absorber exposed to solar radiation. It is
reported that, by using the roughness underside the
absorber plate results in higher heat transfer
enhancement than smooth plate. The air heater placed
in actual atmosphere conditions towards south facing
inclined at angle of 45° to the horizontal.
Sharma, Uppal and Singh 107
III. EXPERIMENTAL SET-UP
The experimental setup consist of a test duct with
entrance and exit sections, G.I. pipe, orifice plate, flow
valve, flexible pipe, blower and various devices for
measurement of temperature , pressure drop and solar
intensity ( such as thermometers , manometer and solar
radiation meter respectively). The rectangular duct
contains test section besides entry and exit section. The
top side of test section is artificially roughened with
circular inclined ribs while the other surface is smooth.
Air blower sucks the atmospheric air through heated
rectangular duct. The air picks up heat from the heated
absorber plate and the heated air flows through the
orifice plate before the blower exhausts it to
atmosphere. The air flow rate through the duct is
regulated by means of control valve and it is measured
using orifice. Temperature measurements of air are
carried out by thermometers. Manometer is used to
measure the pressure drop across the test section
IV. RESULTS AND DISCUSSION
Thermal and effective efficiency of solar air heater as a
function of system and operating parameters have been
computed with the help of a mathematical model.
Results obtained under the present investigation have
been reported and discussed in the following sub-
sections.
The major objective of the present study is to analyze
the thermal performance of artificially roughened solar
duct by varying the value of Reynolds number with
inclined circular rib at 45°. In this chapter, the results of
experimental investigation on thermal efficiencies are
presented and discussed as a function of air flow rate.
Results have also been compared with those of smooth
duct under similar flow and thermal boundary
conditions to determine the enhancement in thermal
efficiency. The variation in thermal efficiency and
temperature change corresponding to time discussed
also.
In this section, the thermal performances of rectangular
duct with one broad wall rib-roughened have been
discussed. The range of rib roughness parameters viz.,
relative roughness pitch (P/e), angle of attack (α) were
8 and 60°, respectively. The Reynolds number was
varied from 2564 to 6206. 5. Conclusions
An experimental study on thermal efficiency of solar air
heater having artificial inclined rib roughened absorber
plate has been carried out. The artificial roughness
helps to break the laminar sub-layer inside the duct to
create a turbulence of air so that more and more heat is
transferred from the absorber plate as compared to
smooth plate duct. An experimental setup has been
designed and fabricated for data generation regarding
thermal efficiency of solar air heater roughened with
circular inclined rib on one broad wall. The thermal
performance between smooth and roughened surfaces at
different Reynolds number was compared.
A. Variation in ambient temperature and solar
radiation for smooth duct.
Time effects the ambient temperature and solar
radiation during the experiment at Re=2564. In this
experiment, it was investigated that the ambient
temperature and solar radiation varies with respect to
time. According to time the value of ambient
temperature gradually increases but due to some
atmospheric condition, there is an instant decrease in
value of ambient temperature. The value of solar
radiation also goes to increase with respect to time but
after the mid of the day its value goes to decreases. The
range of ambient temperature lies between 27°C to
43°C and solar radiation varies from 160 W/m to 850
W/m .
B. Variation of average outlet temperature and solar
radiation for smooth duct.
The variation in average outlet temperature of
rectangular smooth duct and thermal efficiency as the
function of time at Re = 2564. In which the average
outlet temperature of duct gradually increases and goes
to its peak value at the mid of the day and after that the
values of temperature goes to decrease. But the value of
thermal efficiency goes to increase from morning to
evening time or sometime the value remains constant
due to atmospheric conditions. The average outlet
temperature varies from 38°C to 60°C and thermal
efficiency varies from 31% to 67%.
According to these experiments it has been investigated
that the Reynolds number and average outlet air
temperature are inversely proportional to each other.
While increasing the Reynolds number the outlet air
temperature decreases.
C. Variation in temperature and solar radiation for
roughened duct
Time affects the ambient temperature and solar
radiation. In this experiment, it was investigated that the
ambient temperature and solar radiation varies with
respect to time at Re = 2564. According to time, the
ambient temperatures gradually increases but due to
some atmospheric condition the value of ambient
temperature remain constant or decreased. On the other
side the value of solar radiation also increases with
respect to time up to the mid of the day and after that its
value goes to decrease. The range of ambient
temperature lies between 34°C to 46°C and solar
radiation varies from 160 W/m to 850 W/m .
Sharma, Uppal and Singh 108
D. Variation of average outlet temperature and solar
radiation for roughened rectangular duct
The variation in average outlet temperature of
rectangular roughened duct and thermal efficiency with
respect to time. In which the average outlet temperature
of duct gradually increases and goes to its peak value at
the mid of the day and after that the values of
temperature goes to decrease. Similarly, solar radiation
also increases slightly to 12:00 noon and after that it
goes to decrease due to the rotation of earth. The value
of average outlet temperatures is more as compared to
smooth duct. The average outlet temperature varies
from 49°C to 72°C and thermal efficiency varies from
38% to 77%. According to these experiments it has
been investigated that the Reynolds number and outlet
air temperature are inversely proportional to each other.
While increasing the Reynolds number the outlet air
temperature decreases.
E. Comparison
It has been concluded that the average thermal
efficiency in roughened duct is more as compare to
smooth duct. The variation in thermal efficiency varies
from 36% to 60% in case of smooth duct whereas the
value of thermal efficiency increases from 40% to 72%
in roughened duct.
The thermal efficiency of roughened solar air heater is
higher than the smooth solar air heater due to the
breakage of laminar sub-layer by the artificial rib
roughened that makes the flow to turbulent. By
breaking the sub layer, higher value of heat transfer
from absorber plate to the flow of air. Further it has
been observed that there was increase in average
thermal efficiency with increase in Reynolds number.
Fig. 1. Average thermal efficiency v/s Reynolds number between smooth and roughened duct.
In the present paper, thermal and thermohydraulic
performance of smooth as well as roughened solar air
heater has been investigated with the help of a
mathematical model. Absorber plate of solar air heater
is assumed to be roughened with formation of
protrusions. Thermal efficiency and effective efficiency
have been used as criteria for evaluating thermal and
thermohydraulic performance of solar air heater. Based
upon maximum thermal and effective efficiency of
roughened solar air heater, optimum value of each
roughness geometry parameter has been obtained.
Thermal efficiency criteria has resulted optimum value
of each roughness geometry parameter independent of
temperature rise parameter. However, effective
efficiency criteria has resulted optimum value of each
roughness geometry parameter as a function of
temperature rise parameter. For the range of system and
operating parameters, maximum enhancement in
thermal efficiency and effective efficiency for
roughened solar air heater has been found of the order
of 2.3 and 2.2 times respectively as compared to solar
air heater having smooth absorber plate. In order to
facilitate the designer, design plots have been prepared
for finding optimum value of each roughness geometry
parameter as a function of temperature rise parameter.
Methodology of artificial roughness is considered to be
a good technique for enhancing rate of heat transfer
between absorber plate and air flowing through duct of
solar air heater.
F. Highlights
The paper presents results of an outdoor experimental
study on performance of smooth and roughened duct
solar air heaters. Study shows thermal performance
enhancement due to the use of v-down discrete rib
roughness on the absorber plate. Experimental data has
been utilized to validate mathematical models for both
smooth and roughened duct solar air heaters. The
presented model can be utilized for performance
prediction of smooth or roughened duct solar air
heaters.
Sharma, Uppal and Singh 108
D. Variation of average outlet temperature and solar
radiation for roughened rectangular duct
The variation in average outlet temperature of
rectangular roughened duct and thermal efficiency with
respect to time. In which the average outlet temperature
of duct gradually increases and goes to its peak value at
the mid of the day and after that the values of
temperature goes to decrease. Similarly, solar radiation
also increases slightly to 12:00 noon and after that it
goes to decrease due to the rotation of earth. The value
of average outlet temperatures is more as compared to
smooth duct. The average outlet temperature varies
from 49°C to 72°C and thermal efficiency varies from
38% to 77%. According to these experiments it has
been investigated that the Reynolds number and outlet
air temperature are inversely proportional to each other.
While increasing the Reynolds number the outlet air
temperature decreases.
E. Comparison
It has been concluded that the average thermal
efficiency in roughened duct is more as compare to
smooth duct. The variation in thermal efficiency varies
from 36% to 60% in case of smooth duct whereas the
value of thermal efficiency increases from 40% to 72%
in roughened duct.
The thermal efficiency of roughened solar air heater is
higher than the smooth solar air heater due to the
breakage of laminar sub-layer by the artificial rib
roughened that makes the flow to turbulent. By
breaking the sub layer, higher value of heat transfer
from absorber plate to the flow of air. Further it has
been observed that there was increase in average
thermal efficiency with increase in Reynolds number.
Fig. 1. Average thermal efficiency v/s Reynolds number between smooth and roughened duct.
In the present paper, thermal and thermohydraulic
performance of smooth as well as roughened solar air
heater has been investigated with the help of a
mathematical model. Absorber plate of solar air heater
is assumed to be roughened with formation of
protrusions. Thermal efficiency and effective efficiency
have been used as criteria for evaluating thermal and
thermohydraulic performance of solar air heater. Based
upon maximum thermal and effective efficiency of
roughened solar air heater, optimum value of each
roughness geometry parameter has been obtained.
Thermal efficiency criteria has resulted optimum value
of each roughness geometry parameter independent of
temperature rise parameter. However, effective
efficiency criteria has resulted optimum value of each
roughness geometry parameter as a function of
temperature rise parameter. For the range of system and
operating parameters, maximum enhancement in
thermal efficiency and effective efficiency for
roughened solar air heater has been found of the order
of 2.3 and 2.2 times respectively as compared to solar
air heater having smooth absorber plate. In order to
facilitate the designer, design plots have been prepared
for finding optimum value of each roughness geometry
parameter as a function of temperature rise parameter.
Methodology of artificial roughness is considered to be
a good technique for enhancing rate of heat transfer
between absorber plate and air flowing through duct of
solar air heater.
F. Highlights
The paper presents results of an outdoor experimental
study on performance of smooth and roughened duct
solar air heaters. Study shows thermal performance
enhancement due to the use of v-down discrete rib
roughness on the absorber plate. Experimental data has
been utilized to validate mathematical models for both
smooth and roughened duct solar air heaters. The
presented model can be utilized for performance
prediction of smooth or roughened duct solar air
heaters.
Sharma, Uppal and Singh 108
D. Variation of average outlet temperature and solar
radiation for roughened rectangular duct
The variation in average outlet temperature of
rectangular roughened duct and thermal efficiency with
respect to time. In which the average outlet temperature
of duct gradually increases and goes to its peak value at
the mid of the day and after that the values of
temperature goes to decrease. Similarly, solar radiation
also increases slightly to 12:00 noon and after that it
goes to decrease due to the rotation of earth. The value
of average outlet temperatures is more as compared to
smooth duct. The average outlet temperature varies
from 49°C to 72°C and thermal efficiency varies from
38% to 77%. According to these experiments it has
been investigated that the Reynolds number and outlet
air temperature are inversely proportional to each other.
While increasing the Reynolds number the outlet air
temperature decreases.
E. Comparison
It has been concluded that the average thermal
efficiency in roughened duct is more as compare to
smooth duct. The variation in thermal efficiency varies
from 36% to 60% in case of smooth duct whereas the
value of thermal efficiency increases from 40% to 72%
in roughened duct.
The thermal efficiency of roughened solar air heater is
higher than the smooth solar air heater due to the
breakage of laminar sub-layer by the artificial rib
roughened that makes the flow to turbulent. By
breaking the sub layer, higher value of heat transfer
from absorber plate to the flow of air. Further it has
been observed that there was increase in average
thermal efficiency with increase in Reynolds number.
Fig. 1. Average thermal efficiency v/s Reynolds number between smooth and roughened duct.
In the present paper, thermal and thermohydraulic
performance of smooth as well as roughened solar air
heater has been investigated with the help of a
mathematical model. Absorber plate of solar air heater
is assumed to be roughened with formation of
protrusions. Thermal efficiency and effective efficiency
have been used as criteria for evaluating thermal and
thermohydraulic performance of solar air heater. Based
upon maximum thermal and effective efficiency of
roughened solar air heater, optimum value of each
roughness geometry parameter has been obtained.
Thermal efficiency criteria has resulted optimum value
of each roughness geometry parameter independent of
temperature rise parameter. However, effective
efficiency criteria has resulted optimum value of each
roughness geometry parameter as a function of
temperature rise parameter. For the range of system and
operating parameters, maximum enhancement in
thermal efficiency and effective efficiency for
roughened solar air heater has been found of the order
of 2.3 and 2.2 times respectively as compared to solar
air heater having smooth absorber plate. In order to
facilitate the designer, design plots have been prepared
for finding optimum value of each roughness geometry
parameter as a function of temperature rise parameter.
Methodology of artificial roughness is considered to be
a good technique for enhancing rate of heat transfer
between absorber plate and air flowing through duct of
solar air heater.
F. Highlights
The paper presents results of an outdoor experimental
study on performance of smooth and roughened duct
solar air heaters. Study shows thermal performance
enhancement due to the use of v-down discrete rib
roughness on the absorber plate. Experimental data has
been utilized to validate mathematical models for both
smooth and roughened duct solar air heaters. The
presented model can be utilized for performance
prediction of smooth or roughened duct solar air
heaters.
Sharma, Uppal and Singh 109
G. Comparison between thermal efficiency of smooth
and roughened duct
(i) From the table 1, it is clear that there is increase in
average thermal efficiency from 5 to 11% by using
roughened duct. Further, it has also seen there is
increase in thermal efficiency with increase in Reynolds
number for both the ducts i.e. smooth and roughened
duct. Results of the experimental study of thermal
efficiency for both smooth duct solar air heater and air
heater with v-down discrete rib roughness have been
compared with the predicted values from a
mathematical model to validate the presented model.
Table 1.
Reynolds
Number (Re)
Thermal Efficiency
Smooth Duct in (%)
Thermal Efficiency
Roughened Duct in (%)
2550 36.09 41.09
3214 41.50 53.20
4111 47.51 56.51
5127 55.27 69.74
6206 60.83 72.11
The standard and average deviations of the predicted
and experimental data of thermal efficiency are about
±11% and 8%, respectively. The reasons for the
deviations have been identified as the uncertainties in
the estimates of the wind heat transfer coefficient, heat
transfer coefficients and sky temperature from the
available correlations.
(ii) The enhancement in the thermal efficiency due to
artificial roughness on the airflow side of the absorber
plate has been found to be 12.5–20% depending on the
flow rate; higher enhancement is at the lower flow rate,
which is attributed to the enhancement in the heat
transfer coefficient due to the employment of the
roughness.
(iii) The plate temperature excess (mean temperature of
the plate over the ambient temperature) for the
roughened absorber plate is significantly lower (18.5–
40.8 K) than the smooth duct (33–53.2 K), which
clearly indicates a lower operating temperature and
hence increased thermal efficiency due to the reduced
heat loss from the roughened duct solar air heater
compared to the smooth duct air heater.
(iv) The experimental friction factor results have been
found to be in reasonable agreement with the predicted
data for both the roughened (5.7% average deviation)
and smooth duct (6.1% average deviation) from the
predicted values from the equations given in the
mathematical model. Thus the presented mathematical
model can be used for the thermo-hydraulic
performance prediction.
(v) The results of a detailed thermo-hydraulic
performance study of solar air heater with v-down
discrete rib roughness using the mathematical model
validated here are available in the form of plots of
thermal and effective efficiencies from an earlier study,
which has been reproduced here. The results of the
study regarding the effect of variation of various
parameters on the predicted collector performance have
also been reproduced.
V. CONCLUSIONS
(i) It has been observed that as the value of Reynolds
number increases the value of thermal efficiency also
increases.
(ii) Circular inclined rib on the absorber plate enhances
the rate of heat transfer as compared to smooth duct.
(iii) Comparison between smooth and roughened duct
at different Reynolds number shows that average
thermal efficiency increases from 5 to 11%.
VI. SCOPE FOR FUTURE WORK
(i) In present work, circular inclined roughness
geometry is under investigation. So more work is
required for artificial rib roughness such as V-shaped,
W-shaped, transverse with gap.
(ii) In present work, thermal efficiency is calculated by
varying the Reynolds number. So many other
parameters remained to be calculated, such as heat
transfer and friction characteristics by using artificial
roughness in conventional solar air heater.
(iii) There is need to study the CFD work such as fluent
in this area to take in sight of fluid dynamics.
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  • 1. International Journal on Emerging Technologies 6(2): 105-111(2015) ISSN No. (Print) : 0975-8364 ISSN No. (Online) : 2249-3255 Enhancing Thermal Performance of a Solar Air Heater through Artificial Roughness on Absorber Plate Pankaj Sharma*, Nirpakash Uppal** and Harsimran Singh*** *PG Scholar, Department of Mechanical Engineering, Guru Gobind Singh College of Modern Technology Chandigarh-Ludhiana Highway, Kharar, Sahibzada Ajit Singh Nagar, (PB), INDIA **Assistant Professor, Department of Mechanical Engineering, Guru Gobind Singh College of Modern Technology Chandigarh-Ludhiana Highway, Kharar, Sahibzada Ajit Singh Nagar, (PB), INDIA ***Assistant Professor, Department of Mechanical Engineering, Guru Gobind Singh College of Modern Technology Chandigarh-Ludhiana Highway, Kharar, Sahibzada Ajit Singh Nagar, (PB), INDIA (Corresponding author: Pankaj Sharma) (Received 04 May, 2015 Accepted 04 July, 2015) (Published by Research Trend, Website: www.researchtrend.net) ABSTRACT: Artificial roughness applied on the absorber plate is the most efficient method to improve thermal performance of solar air heaters. Experimental investigations appropriate to distinct roughness geometries shows that the enhancement in heat transfer is accompanied by considerable rise in pumping power. In view of the fact, a designer needs to carefully examine shape and orientation of roughness elements in order to choose the best fit roughness geometry for intended application. Thermal performance of conventional solar air heater can be improved by enhancing the heat transfer. Basically heat transfer enhancement techniques are active and passive techniques. Providing an artificial roughness on a heat transferring surface is an effective passive heat transfer technique to enhance the rate of heat transfer to fluid flow. Attempts have been made to increase heat transfer to air flowing through solar air heater duct using finned absorber, packed bed absorber, corrugated absorber, two-pass air flow, over-lapped glass plates, artificially rib roughened absorber, etc. The convective heat transfer coefficient of solar air heater is low due to the presence of viscous sub layer between the air and absorber plate which can be improved by providing artificial roughness on the heat transferring surface. Artificial roughness in the form of repeated ribs on the absorber plate is an effective technique to enhance the rate of heat transfer to flowing fluid in the roughened duct of solar air heater which also helps to break the laminar sub-layer and creates turbulence in the flow, which reduces the thermal resistance and greatly enhance the heat transfer. Enhancement in heat transfer results in higher thermal efficiency in case of rib roughened solar air heater as compared to conventional solar air heater having rib-roughness parameters of relative roughness pitch of 8, angle of attack of 60° relative roughness height of 0.047 and value of Reynolds number from 2564-6206. Finally comparison of thermal efficiency between smooth and roughened plate under the similar condition of air flow is carried out. Keywords: Solar air heater; artificial roughness; Thermal efficiency; Effective efficiency I. INTRODUCTION The energy demand is growing continuously and rapidly, and it is impossible to meet the future demand with the presently available exhaustible energy sources. So, the technology is focusing on harnessing new and renewable sources of energy. Furthermore, the conventional energy sources are causing an alarming health hazard to the planet life. The use of solar energy is an intelligent option for the use of mankind which is available free of cost, in abundant and is a clean source for various applications [1]. The solar energy can be used directly or indirectly by converting it into thermal energy. Instead of direct use of solar energy, it is more useful when converted into thermal energy. Solar air heater is such a device, which converts solar energy into thermal energy. It can be used for various applications like the heating of building, wood seasoning, drying of crops of fruits and vegetables, chicken brooding [2] as well as curing of industrial products [3]. It has many advantages like low fabrication, installation, and operational costs, and can be constructed by using cheaper and lesser amount of material. However, its efficiency is poor. The lower efficiency of solar air heater is attributed to poor heat transfer characteristics of air, and also the air cannot be used as storage fluid due to low thermal capacity [4]. The low efficiency of the solar air heater can be increased either by increasing the surface area of the absorber plate or by using certain artificial geometries on the absorber plate with some adverse effect of the increase in frictional loss in ducts which is needed to be taken care of by using proper, geometrical parameters and flow conditions. et
  • 2. Sharma, Uppal and Singh 106 The use of artificial roughness rib elements on the absorber plate is one of the effective ways which enhances the heat transfer coefficient of the air, thus increasing the heat transfer rate. These roughness rib elements breaks up the boundary layers and induces turbulence which results in heat transfer enhancement. These roughness elements being smaller in height as compared to duct size causes turbulence in the laminar sub layer adjacent to the wall without affecting the main turbulent zone in the flow. Several attempts have been made by various researchers in their experimental work to achieve the heat transfer enhancement through these solar air heaters by using different roughness elements on the surface of absorber plate. The researchers have used several geometries of artificial rib roughness elements with different parameters and materials till now. But still this area of research has large opportunity for doing novel work to achieve the heat transfer enhancement with new geometry with different parameters. This review is an attempt to summarize all these efforts and to arrive at a conclusion regarding the previous experimentation works and providing an opportunity in this area to the researchers to inquest the new materials, geometries and techniques to achieve the desired result of enhancement of heat transfer. Earlier experiments dealt with roughness elements in pipe flow with water as flowing liquid. Use of ribs in pipe flow was extensively studied by Nikuradse [5]. He developed the velocity and temperature profile for sand grain roughened pipe flow and contributed to the study of the laws governing turbulent flow of fluids in roughened tubes, channels, and along rough plane surfaces with the law of similarity given by his previous authors. Nikuradse defined three regions or range of the fluid flow based on roughness Reynolds number (e+) through the roughened pipe which is described below. (i) In the first range, the roughness height has no effect on the resistance for low Reynolds numbers. This range includes complete laminar flow and partly turbulent flow. The portion of turbulent flow included increases as the relative roughness height decrease. (ii) In the second region, called as transition range, the effect of the roughness height is higher. The resistance increases with the increase in Reynolds number. The resistance depends on the Reynolds number and relative roughness of the surface. (iii) The third region is the turbulent region where the resistance due to roughness is independent of the Reynolds number. It follows the quadratic law of resistance. Efficiency of flat plate solar air heater is low because of low convective heat transfer coefficient between absorber plate and flowing air. Higher thermal resistance increases absorber plate temperature leading to greater heat losses to environment. Low value of heat transfer coefficient is due to the presence of laminar sub-layer that is broken by providing artificial roughness on heat transferring surface [1]. Efforts for enhancing heat transfer have been directed towards artificially destroying laminar sub-layer. Artificial roughness creates turbulence near wall and breaks laminar sub-layer. However artificial roughness results in high frictional losses leading to more power requirement for fluid flow. Hence turbulence has to be created in a region very close to heat transferring surface. Core fluid flow should not be unduly disturbed to limit pumping power requirement. This is achieved by keeping height of roughness element small in comparison to duct dimensions [2]. Important parameters that characterize roughness element are roughness element height (e) and pitch (p). These are expressed in terms of dimensionless parameters such as relative roughness height (e/Dh) and relative roughness pitch (p/e). II. MATERIALS AND METHODS Solar air heaters have been observed to have generally poor convective heat transfer coefficient from absorber plate to the air. This low heat transfer coefficient results in relatively higher absorber plate temperature leading to higher thermal loses to the environment and hence lower thermal efficiency. It has been found that the main thermal resistance to the convective heat transfer is due to the formation of laminar sub-layer on the heat- transferring surface. Efforts for enhancing heat transfer have been directed towards artificially disturbing this laminar sub- layer. Artificial roughness on the absorber plate has been used to create artificial turbulence near the wall or to break the laminar sub-layer. The artificial rib roughness on the heat transferring surface of duct can significantly enhance the heat transfer from a surface but with simultaneous increase in friction losses. The artificial rib roughness in the form of transverse ribs, angled ribs, V-up ribs, V-down ribs, continuous ribs, discrete ribs, etc. have been investigated for the enhancement of the heat transfer from a surface. We use inclined circular rib as an artificial roughness underside the smooth absorber plate to break the viscous sub layer and to produce local wall turbulence (Han and Zhang, 1992; Gupta et al., 1993; Taslim et al., 1996). In solar air heater, the three walls of rectangular duct are smooth and insulated while only one wall i.e. absorber exposed to solar radiation. It is reported that, by using the roughness underside the absorber plate results in higher heat transfer enhancement than smooth plate. The air heater placed in actual atmosphere conditions towards south facing inclined at angle of 45° to the horizontal.
  • 3. Sharma, Uppal and Singh 107 III. EXPERIMENTAL SET-UP The experimental setup consist of a test duct with entrance and exit sections, G.I. pipe, orifice plate, flow valve, flexible pipe, blower and various devices for measurement of temperature , pressure drop and solar intensity ( such as thermometers , manometer and solar radiation meter respectively). The rectangular duct contains test section besides entry and exit section. The top side of test section is artificially roughened with circular inclined ribs while the other surface is smooth. Air blower sucks the atmospheric air through heated rectangular duct. The air picks up heat from the heated absorber plate and the heated air flows through the orifice plate before the blower exhausts it to atmosphere. The air flow rate through the duct is regulated by means of control valve and it is measured using orifice. Temperature measurements of air are carried out by thermometers. Manometer is used to measure the pressure drop across the test section IV. RESULTS AND DISCUSSION Thermal and effective efficiency of solar air heater as a function of system and operating parameters have been computed with the help of a mathematical model. Results obtained under the present investigation have been reported and discussed in the following sub- sections. The major objective of the present study is to analyze the thermal performance of artificially roughened solar duct by varying the value of Reynolds number with inclined circular rib at 45°. In this chapter, the results of experimental investigation on thermal efficiencies are presented and discussed as a function of air flow rate. Results have also been compared with those of smooth duct under similar flow and thermal boundary conditions to determine the enhancement in thermal efficiency. The variation in thermal efficiency and temperature change corresponding to time discussed also. In this section, the thermal performances of rectangular duct with one broad wall rib-roughened have been discussed. The range of rib roughness parameters viz., relative roughness pitch (P/e), angle of attack (α) were 8 and 60°, respectively. The Reynolds number was varied from 2564 to 6206. 5. Conclusions An experimental study on thermal efficiency of solar air heater having artificial inclined rib roughened absorber plate has been carried out. The artificial roughness helps to break the laminar sub-layer inside the duct to create a turbulence of air so that more and more heat is transferred from the absorber plate as compared to smooth plate duct. An experimental setup has been designed and fabricated for data generation regarding thermal efficiency of solar air heater roughened with circular inclined rib on one broad wall. The thermal performance between smooth and roughened surfaces at different Reynolds number was compared. A. Variation in ambient temperature and solar radiation for smooth duct. Time effects the ambient temperature and solar radiation during the experiment at Re=2564. In this experiment, it was investigated that the ambient temperature and solar radiation varies with respect to time. According to time the value of ambient temperature gradually increases but due to some atmospheric condition, there is an instant decrease in value of ambient temperature. The value of solar radiation also goes to increase with respect to time but after the mid of the day its value goes to decreases. The range of ambient temperature lies between 27°C to 43°C and solar radiation varies from 160 W/m to 850 W/m . B. Variation of average outlet temperature and solar radiation for smooth duct. The variation in average outlet temperature of rectangular smooth duct and thermal efficiency as the function of time at Re = 2564. In which the average outlet temperature of duct gradually increases and goes to its peak value at the mid of the day and after that the values of temperature goes to decrease. But the value of thermal efficiency goes to increase from morning to evening time or sometime the value remains constant due to atmospheric conditions. The average outlet temperature varies from 38°C to 60°C and thermal efficiency varies from 31% to 67%. According to these experiments it has been investigated that the Reynolds number and average outlet air temperature are inversely proportional to each other. While increasing the Reynolds number the outlet air temperature decreases. C. Variation in temperature and solar radiation for roughened duct Time affects the ambient temperature and solar radiation. In this experiment, it was investigated that the ambient temperature and solar radiation varies with respect to time at Re = 2564. According to time, the ambient temperatures gradually increases but due to some atmospheric condition the value of ambient temperature remain constant or decreased. On the other side the value of solar radiation also increases with respect to time up to the mid of the day and after that its value goes to decrease. The range of ambient temperature lies between 34°C to 46°C and solar radiation varies from 160 W/m to 850 W/m .
  • 4. Sharma, Uppal and Singh 108 D. Variation of average outlet temperature and solar radiation for roughened rectangular duct The variation in average outlet temperature of rectangular roughened duct and thermal efficiency with respect to time. In which the average outlet temperature of duct gradually increases and goes to its peak value at the mid of the day and after that the values of temperature goes to decrease. Similarly, solar radiation also increases slightly to 12:00 noon and after that it goes to decrease due to the rotation of earth. The value of average outlet temperatures is more as compared to smooth duct. The average outlet temperature varies from 49°C to 72°C and thermal efficiency varies from 38% to 77%. According to these experiments it has been investigated that the Reynolds number and outlet air temperature are inversely proportional to each other. While increasing the Reynolds number the outlet air temperature decreases. E. Comparison It has been concluded that the average thermal efficiency in roughened duct is more as compare to smooth duct. The variation in thermal efficiency varies from 36% to 60% in case of smooth duct whereas the value of thermal efficiency increases from 40% to 72% in roughened duct. The thermal efficiency of roughened solar air heater is higher than the smooth solar air heater due to the breakage of laminar sub-layer by the artificial rib roughened that makes the flow to turbulent. By breaking the sub layer, higher value of heat transfer from absorber plate to the flow of air. Further it has been observed that there was increase in average thermal efficiency with increase in Reynolds number. Fig. 1. Average thermal efficiency v/s Reynolds number between smooth and roughened duct. In the present paper, thermal and thermohydraulic performance of smooth as well as roughened solar air heater has been investigated with the help of a mathematical model. Absorber plate of solar air heater is assumed to be roughened with formation of protrusions. Thermal efficiency and effective efficiency have been used as criteria for evaluating thermal and thermohydraulic performance of solar air heater. Based upon maximum thermal and effective efficiency of roughened solar air heater, optimum value of each roughness geometry parameter has been obtained. Thermal efficiency criteria has resulted optimum value of each roughness geometry parameter independent of temperature rise parameter. However, effective efficiency criteria has resulted optimum value of each roughness geometry parameter as a function of temperature rise parameter. For the range of system and operating parameters, maximum enhancement in thermal efficiency and effective efficiency for roughened solar air heater has been found of the order of 2.3 and 2.2 times respectively as compared to solar air heater having smooth absorber plate. In order to facilitate the designer, design plots have been prepared for finding optimum value of each roughness geometry parameter as a function of temperature rise parameter. Methodology of artificial roughness is considered to be a good technique for enhancing rate of heat transfer between absorber plate and air flowing through duct of solar air heater. F. Highlights The paper presents results of an outdoor experimental study on performance of smooth and roughened duct solar air heaters. Study shows thermal performance enhancement due to the use of v-down discrete rib roughness on the absorber plate. Experimental data has been utilized to validate mathematical models for both smooth and roughened duct solar air heaters. The presented model can be utilized for performance prediction of smooth or roughened duct solar air heaters. Sharma, Uppal and Singh 108 D. Variation of average outlet temperature and solar radiation for roughened rectangular duct The variation in average outlet temperature of rectangular roughened duct and thermal efficiency with respect to time. In which the average outlet temperature of duct gradually increases and goes to its peak value at the mid of the day and after that the values of temperature goes to decrease. Similarly, solar radiation also increases slightly to 12:00 noon and after that it goes to decrease due to the rotation of earth. The value of average outlet temperatures is more as compared to smooth duct. The average outlet temperature varies from 49°C to 72°C and thermal efficiency varies from 38% to 77%. According to these experiments it has been investigated that the Reynolds number and outlet air temperature are inversely proportional to each other. While increasing the Reynolds number the outlet air temperature decreases. E. Comparison It has been concluded that the average thermal efficiency in roughened duct is more as compare to smooth duct. The variation in thermal efficiency varies from 36% to 60% in case of smooth duct whereas the value of thermal efficiency increases from 40% to 72% in roughened duct. The thermal efficiency of roughened solar air heater is higher than the smooth solar air heater due to the breakage of laminar sub-layer by the artificial rib roughened that makes the flow to turbulent. By breaking the sub layer, higher value of heat transfer from absorber plate to the flow of air. Further it has been observed that there was increase in average thermal efficiency with increase in Reynolds number. Fig. 1. Average thermal efficiency v/s Reynolds number between smooth and roughened duct. In the present paper, thermal and thermohydraulic performance of smooth as well as roughened solar air heater has been investigated with the help of a mathematical model. Absorber plate of solar air heater is assumed to be roughened with formation of protrusions. Thermal efficiency and effective efficiency have been used as criteria for evaluating thermal and thermohydraulic performance of solar air heater. Based upon maximum thermal and effective efficiency of roughened solar air heater, optimum value of each roughness geometry parameter has been obtained. Thermal efficiency criteria has resulted optimum value of each roughness geometry parameter independent of temperature rise parameter. However, effective efficiency criteria has resulted optimum value of each roughness geometry parameter as a function of temperature rise parameter. For the range of system and operating parameters, maximum enhancement in thermal efficiency and effective efficiency for roughened solar air heater has been found of the order of 2.3 and 2.2 times respectively as compared to solar air heater having smooth absorber plate. In order to facilitate the designer, design plots have been prepared for finding optimum value of each roughness geometry parameter as a function of temperature rise parameter. Methodology of artificial roughness is considered to be a good technique for enhancing rate of heat transfer between absorber plate and air flowing through duct of solar air heater. F. Highlights The paper presents results of an outdoor experimental study on performance of smooth and roughened duct solar air heaters. Study shows thermal performance enhancement due to the use of v-down discrete rib roughness on the absorber plate. Experimental data has been utilized to validate mathematical models for both smooth and roughened duct solar air heaters. The presented model can be utilized for performance prediction of smooth or roughened duct solar air heaters. Sharma, Uppal and Singh 108 D. Variation of average outlet temperature and solar radiation for roughened rectangular duct The variation in average outlet temperature of rectangular roughened duct and thermal efficiency with respect to time. In which the average outlet temperature of duct gradually increases and goes to its peak value at the mid of the day and after that the values of temperature goes to decrease. Similarly, solar radiation also increases slightly to 12:00 noon and after that it goes to decrease due to the rotation of earth. The value of average outlet temperatures is more as compared to smooth duct. The average outlet temperature varies from 49°C to 72°C and thermal efficiency varies from 38% to 77%. According to these experiments it has been investigated that the Reynolds number and outlet air temperature are inversely proportional to each other. While increasing the Reynolds number the outlet air temperature decreases. E. Comparison It has been concluded that the average thermal efficiency in roughened duct is more as compare to smooth duct. The variation in thermal efficiency varies from 36% to 60% in case of smooth duct whereas the value of thermal efficiency increases from 40% to 72% in roughened duct. The thermal efficiency of roughened solar air heater is higher than the smooth solar air heater due to the breakage of laminar sub-layer by the artificial rib roughened that makes the flow to turbulent. By breaking the sub layer, higher value of heat transfer from absorber plate to the flow of air. Further it has been observed that there was increase in average thermal efficiency with increase in Reynolds number. Fig. 1. Average thermal efficiency v/s Reynolds number between smooth and roughened duct. In the present paper, thermal and thermohydraulic performance of smooth as well as roughened solar air heater has been investigated with the help of a mathematical model. Absorber plate of solar air heater is assumed to be roughened with formation of protrusions. Thermal efficiency and effective efficiency have been used as criteria for evaluating thermal and thermohydraulic performance of solar air heater. Based upon maximum thermal and effective efficiency of roughened solar air heater, optimum value of each roughness geometry parameter has been obtained. Thermal efficiency criteria has resulted optimum value of each roughness geometry parameter independent of temperature rise parameter. However, effective efficiency criteria has resulted optimum value of each roughness geometry parameter as a function of temperature rise parameter. For the range of system and operating parameters, maximum enhancement in thermal efficiency and effective efficiency for roughened solar air heater has been found of the order of 2.3 and 2.2 times respectively as compared to solar air heater having smooth absorber plate. In order to facilitate the designer, design plots have been prepared for finding optimum value of each roughness geometry parameter as a function of temperature rise parameter. Methodology of artificial roughness is considered to be a good technique for enhancing rate of heat transfer between absorber plate and air flowing through duct of solar air heater. F. Highlights The paper presents results of an outdoor experimental study on performance of smooth and roughened duct solar air heaters. Study shows thermal performance enhancement due to the use of v-down discrete rib roughness on the absorber plate. Experimental data has been utilized to validate mathematical models for both smooth and roughened duct solar air heaters. The presented model can be utilized for performance prediction of smooth or roughened duct solar air heaters.
  • 5. Sharma, Uppal and Singh 109 G. Comparison between thermal efficiency of smooth and roughened duct (i) From the table 1, it is clear that there is increase in average thermal efficiency from 5 to 11% by using roughened duct. Further, it has also seen there is increase in thermal efficiency with increase in Reynolds number for both the ducts i.e. smooth and roughened duct. Results of the experimental study of thermal efficiency for both smooth duct solar air heater and air heater with v-down discrete rib roughness have been compared with the predicted values from a mathematical model to validate the presented model. Table 1. Reynolds Number (Re) Thermal Efficiency Smooth Duct in (%) Thermal Efficiency Roughened Duct in (%) 2550 36.09 41.09 3214 41.50 53.20 4111 47.51 56.51 5127 55.27 69.74 6206 60.83 72.11 The standard and average deviations of the predicted and experimental data of thermal efficiency are about ±11% and 8%, respectively. The reasons for the deviations have been identified as the uncertainties in the estimates of the wind heat transfer coefficient, heat transfer coefficients and sky temperature from the available correlations. (ii) The enhancement in the thermal efficiency due to artificial roughness on the airflow side of the absorber plate has been found to be 12.5–20% depending on the flow rate; higher enhancement is at the lower flow rate, which is attributed to the enhancement in the heat transfer coefficient due to the employment of the roughness. (iii) The plate temperature excess (mean temperature of the plate over the ambient temperature) for the roughened absorber plate is significantly lower (18.5– 40.8 K) than the smooth duct (33–53.2 K), which clearly indicates a lower operating temperature and hence increased thermal efficiency due to the reduced heat loss from the roughened duct solar air heater compared to the smooth duct air heater. (iv) The experimental friction factor results have been found to be in reasonable agreement with the predicted data for both the roughened (5.7% average deviation) and smooth duct (6.1% average deviation) from the predicted values from the equations given in the mathematical model. Thus the presented mathematical model can be used for the thermo-hydraulic performance prediction. (v) The results of a detailed thermo-hydraulic performance study of solar air heater with v-down discrete rib roughness using the mathematical model validated here are available in the form of plots of thermal and effective efficiencies from an earlier study, which has been reproduced here. The results of the study regarding the effect of variation of various parameters on the predicted collector performance have also been reproduced. V. CONCLUSIONS (i) It has been observed that as the value of Reynolds number increases the value of thermal efficiency also increases. (ii) Circular inclined rib on the absorber plate enhances the rate of heat transfer as compared to smooth duct. (iii) Comparison between smooth and roughened duct at different Reynolds number shows that average thermal efficiency increases from 5 to 11%. VI. SCOPE FOR FUTURE WORK (i) In present work, circular inclined roughness geometry is under investigation. So more work is required for artificial rib roughness such as V-shaped, W-shaped, transverse with gap. (ii) In present work, thermal efficiency is calculated by varying the Reynolds number. So many other parameters remained to be calculated, such as heat transfer and friction characteristics by using artificial roughness in conventional solar air heater. (iii) There is need to study the CFD work such as fluent in this area to take in sight of fluid dynamics. REFERENCES [1] A. Kumar, R.P. Saini, J.S. Saini, “Development of correlation of Nusselt number and friction factor for solar air heater with roughened duct having multiple v – shaped with gap rib as artificial roughness”, Renewable Energy, Vol. 58, pp.151-163, 2013. [2] Sukhmeet Singh, S. Chander, J.S. Saini, “Investigations on thermo-hydraulic performance due to flow-attack-angle in V- down rib with gap in the rectangular duct of solar air heater”, Applied Energy, Vol. 97, pp.907-912, 2012.
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