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How To Integrate Prototyping Into
The Design Process Using 3D Printing
Before We Start
 This webinar will be available afterwards at
designworldonline.com & via email
 Q&A at the end of the presentation

 Hashtag for this webinar: #DWwebinar
Moderator

Leslie Langnau
Design World

Presenter

Jim Warner

Gerry Berberian

Kaleidoscope

Stratasys
Kaleidoscope is the world’s premier Integrated
Design and Realization agency.
We believe brand is an ecosystem. A collection
of inter-connected elements that communicate
a promise to people.
Our consumer insight driven approach allows
us to strategically position brands for maximum
Impact within the retail context.
Through Co-Creation, we combine multidisciplinary team perspectives to solve problems
and uncover new opportunities.
®
Iterative Design Thinking.
Through our process we explore, we resolve, we
connect. We never stop learning and improving.

Iterative Design
Thinking™
Integrated Services

Our teams provide strategic, creative and technical
services seamlessly combined to create holistic brand
and packaging results.

User Research
Consumer Journey Mapping
Design & Brand Strategy
Category Analysis
Brand Design
Structural Packaging
Engineering
Realization
2D/3D Production Liaison
Before beginning, you
need to clearly define
what prototype means
to you.
1. An example, sample, model
2. Breadboard, POC, looks-like,
solid/hollow, rough/finished,
3D visuals
3. Aesthetical, function, technical/
manufacturing evaluation
Now, you need
to answer the
following 3 very
important questions…
1. What business are you in?
2. What is your creative
development/manufacturing
process?
3. How do you make things?
Based upon your
analysis, you then
need to redefine
yourself per…
1. Unveil your new process
2. Unveil your new Organizational
Structure and staffing requirements
3. Procure new and advanced
equipment
Ah, which 3D printer
should I purchase…
which one is the best ?
WAIT!
…who ever said you
need to get only ONE
3D printer ?
Does a car mechanic
have only ONE tool ?!
NO!
To make things in today’s
business world, you need
a vast array of different
methods.
You have to do things
faster, bigger and better
than you have before…
…and have a culture,
leadership and vision
that supports your
change, and remember -
Process is KING !
Iterative Design
Thinking
Rapid Ideation
Iterative
Prototyping
Rapid Feedback
Technical
Refinement
Consumer
Validation
Production
Liaison
Roll-Out/
Evaluate
A Deeper Dive into the
Overall Development
Process Integrated with
Model Making
Fail
Fast
Forward

1
IDT
Cardboard
Foam Core
Clay
Carve
MakerBot

RI

IP

RR

TR

PL
Fail
Fast
Forward

Develop

1

2

3

IDT

RI

IP

Cardboard
Foam Core
Clay
Carve
MakerBot

CNC Foam
Construct
Scan/Cut
REN
MakerBot
Objet

4-Axis Mill
CNC
Vac-Form
REN
Objet
SLA
RTV Mold
Cast
Decorate

RR

TR

PL
Fail
Fast
Forward

Develop

Feedback

1

2

3

4

IDT

RI

IP

RR

Cardboard
Foam Core
Clay
Carve
MakerBot

CNC Foam
Construct
Scan/Cut
REN
MakerBot
Objet

4-Axis Mill
CNC
Vac-Form
REN
Objet
SLA
RTV Mold
Cast
Decorate

4-Axis Mill
CNC
Vac-Form
Objet
SLA
REN
RTV Mold
Cast
Soft Tool
Construct
Decorate

TR

PL
Fail
Fast
Forward

Develop

Feedback

Implement

5 - 8

1

2

3

4

IDT

RI

IP

RR

Cardboard
Foam Core
Clay
Carve
MakerBot

CNC Foam
Construct
Scan/Cut
REN
MakerBot
Objet

4-Axis Mill
CNC
Vac-Form
REN
Objet
SLA
RTV Mold
Cast
Decorate

4-Axis Mill
CNC
Vac-Form
Objet
SLA
REN
RTV Mold
Cast
Soft Tool
Construct
Decorate

TR
Objet+
SLA
4-Axis Mill
Soft Tool
Hard Tool
Cast
Decorate

PL
Objet+
Pilot Tool
Prod. Tool
Fail
Fast
Forward

Develop

Feedback

Implement

5 - 8

1

2

3

4

IDT

RI

IP

RR

TR

PL
What We Have Learned
About Process and
Model Making.
1.

Learn to Fail Often.
1.
2.

Learn to Fail Often.
Think Different.
1.
2.
3.

Learn to Fail Often.
Think Different.
Be Upfront/Honest.
1.
2.
3.
4.

Learn to Fail Often.
Think Different.
Be Upfront/Honest.
Don’t Settle For Less.
1.
2.
3.
4.
5.

Learn to Fail Often.
Think Different.
Be upfront/Honest.
Don’t Settle For Less.
Lead Your Technology.
1.
2.
3.
4.
5.
6.

Learn to Fail Often.
Think Different.
Be Upfront/Honest.
Don’t Settle For Less.
Lead Your Technology.
Don’t Copy Others.
Challenge to all
attendees.
Integrate.
Integrate.
Innovate.
Integrate.
Innovate.
Model !
Stratasys Overview
Gerry Berberian
Stratasys - A Powerful Resource
•

Headquartered in Eden Prairie, MN and
Rehovot, Israel

•

Global workforce of over 1100
employees

•

$359M combined revenue (2012)

•

500 granted or pending additive
manufacturing patents globally

•

20 technology & leadership awards

•

Over 29,000 3D Printers installed
worldwide
Stratasys Customers
More than 8,000 customers worldwide
Global brands as well as smaller
companies

Our customers are from multiple
industries
Automotive
Aerospace & Defense
Industrial & commercial
Consumer products
Medical
Government
Education
Architecture
Toys
A Stratasys for Every Product Stage
Concept

Prototype

Production
A World of Material Possibilities
Thermoplastics
Durable
– ABS
– Production-grade
– Realistic parts
– Translucent
Functional
– Anti-static
– High strength
– Manufacturing tools
Industry-Ready
– High strength
– Sterilizable
– Food & drug
High-Performance
– Flame retardant
– Chemical-resistant
– Low-toxicity
– Finished parts

Photopolymers
Rigid
– General purpose translucent
– Polypropylene-like
– High-temperature
– ABS-like
– Transparent
Flexible, Rubber-like
– High-elongation
– Wide range of Shore Scale A
values (Hardness)
– High Tear Resistance
Medical
– Biocompatible for
Hearing Aids
– Biocompatible clear
material
– Dental
Digital Composite Materials
– Pre-defined Digital
Materials™
Polyjet & FDM Technologies
Polyjet

FDM
Liquefier

Plastic
Filament
UV Light

Extrusion

Material B

Material
Cartridge

Material A

•

Fine feature details

•

Multiple thermoplastics

•

Material Versatility (>120)

•

Accuracy
Questions?
Design World

Leslie Langnau
llangnau@wtwhmedia.com
Phone: 440.234.4531
Twitter: @DW_RapidMfg

Kaleidoscope

Jim Warner
jwarner@thinkkaleidoscope.com
Phone: 773.722.9300
Twitter: @Kaleidoscopechi

Stratasys

Gerry Berberian
Gerald.Berberian@stratasys.com
Phone: 978.495.5539
Thank You
 This webinar will be available at designworldonline.com & email
 Tweet with hashtag #DWwebinar

 Connect with


Twitter: @DesignWorld



Facebook: facebook.com/engineeringexchange



LinkedIn: Design World Group



YouTube: youtube.com/designworldvideo

 Discuss this on EngineeringExchange.com
How To Integrate Prototyping Into The Design Process Using 3D Printing

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