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DaveHonanDesign
Senscio │Home monitor system
Need
• Startup company with artificial
intelligence software needed a
integrated home monitor system for
specialized patient care.
Solution
• Design of a integrated monitoring
system (wearable, dock, base station
and touch screen)
• Designed touch screen patient
interface using simple intuitive icons.
• Engineered and supervised tooling
vendors for production launch: Q2
2014
Senscio │Home monitor system
Senscio │Touch screen icons
Candela │Hand held laser
Need
• Candela requested the redesign of its
hand held laser that improved
ergonomics, aesthetics and
performance.
Solution
• Ergonomically unit is comfortable and
balanced in the hand.
• Replaced top mounted finger trigger
switch with foot peddle control to allow
multiple grip positions.
• Removed vent slots to create sealed
housing that is easy to clean.

Existing unit ergonomic study
Candela │Design exploration

Full pistol grip

Full handle

Partial handle
Candela │Design refinement

Final refinement focused on
designs that allowed multiple grip
positions during procedure.
Candela │Production design
Symbol │Bar code scanners
Created an entirely new visual brand
design language for Symbol including
stands and docking stations.
Symbol │1700 scanner

PC layout

Concept Exploration

Visual prototype
Symbol │1700 scanner
Ergonomics were improved with
adjustable hand straps to allow a long
term comfortable grip.
Symbol │Wrist scanner
Wearable finger scanner module and belt
mounted control allowed for hands free
scanning performance
Candela │ Smooth beam laser
Need
• A new low volume housing design that
contained multiple components
needing direct access.
Solution

• Arranged components for ergonomics,
heat dissipation, and user access
• Front recessed control panel with
access control buttons
• Housing design for low volume
production methods.
Candela │ Smooth beam laser
Candela │ Smooth beam laser
Bench top design incorporates
required inputs, recessed
display, wand port and storage
compartment.
Candela│ Clear Beam
Need
• The design of a self contained mobile
cart for Tattoo removal.
Solution
• Arranged internal components for
assembly and user access
• Top mounted control panel with access
control buttons
• Housing design for low volume
production methods.
Candela│Clear beam
Exploded view
LifeScan │Lancet

One piece housing design
allowed the smallest
lancet on the market
Nonin │Pulse Oximeter
Full design and engineering of a ruggedized
handheld pluse oximeter for hospital
environments
Wyeth │Concept exploration

Concept design of a new birth control
package that would provide pill protection,
dispensing and improved consumer
compliance.
Wyeth │Production solution
Prototype development led to a patented
compact solution that discreetly dispenses one
pill at a time and indexes automatically to show
the date.
Migraine │Tempo Inhaler
A revolutionary dry powder inhaler that automatically dispense the
exact prescribed dose during peak patent inhalation.
BioStar │ STD detector
Need
• Design of a fully automatic STD
analyzer for lab bench environment.
Solution
• Attractive injection molded housing
• Front sample access door with
integrated window
• Design needed to work around existing
chassis and component locations.
Radionics │Active Probe
Radionics │Depth Probe
Acme │ Router
Need
• Design of a rack mounted router that
has multiple face configurations
Solution
• Injection molded front bezel design has
flip down door for button access
• Perorated metal bezel provided
required vent area for air flow
• Designed multiple interfaces for
different configurations
Acme │ Router
Acme │ Router
Acme │ Router
Acme │ Router

Color study development
Starrett │Linear height gauge
Need
• Design of a fully automatic liner height
gauge for industrial applications
Solution
• Front mounted display and control
buttons at eye level
• Cast metal housing provides weight
and integrated hand control grip
• Slide on aluminum extrusion tower
Starrett │Linear height gauge
Starrett │Linear height gauge
Final production unit

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Dave Honan sample portfolio

  • 2. Senscio │Home monitor system Need • Startup company with artificial intelligence software needed a integrated home monitor system for specialized patient care. Solution • Design of a integrated monitoring system (wearable, dock, base station and touch screen) • Designed touch screen patient interface using simple intuitive icons. • Engineered and supervised tooling vendors for production launch: Q2 2014
  • 5. Candela │Hand held laser Need • Candela requested the redesign of its hand held laser that improved ergonomics, aesthetics and performance. Solution • Ergonomically unit is comfortable and balanced in the hand. • Replaced top mounted finger trigger switch with foot peddle control to allow multiple grip positions. • Removed vent slots to create sealed housing that is easy to clean. Existing unit ergonomic study
  • 6. Candela │Design exploration Full pistol grip Full handle Partial handle
  • 7. Candela │Design refinement Final refinement focused on designs that allowed multiple grip positions during procedure.
  • 9. Symbol │Bar code scanners Created an entirely new visual brand design language for Symbol including stands and docking stations.
  • 10. Symbol │1700 scanner PC layout Concept Exploration Visual prototype
  • 11. Symbol │1700 scanner Ergonomics were improved with adjustable hand straps to allow a long term comfortable grip.
  • 12. Symbol │Wrist scanner Wearable finger scanner module and belt mounted control allowed for hands free scanning performance
  • 13. Candela │ Smooth beam laser Need • A new low volume housing design that contained multiple components needing direct access. Solution • Arranged components for ergonomics, heat dissipation, and user access • Front recessed control panel with access control buttons • Housing design for low volume production methods.
  • 14. Candela │ Smooth beam laser
  • 15. Candela │ Smooth beam laser Bench top design incorporates required inputs, recessed display, wand port and storage compartment.
  • 16. Candela│ Clear Beam Need • The design of a self contained mobile cart for Tattoo removal. Solution • Arranged internal components for assembly and user access • Top mounted control panel with access control buttons • Housing design for low volume production methods.
  • 18. LifeScan │Lancet One piece housing design allowed the smallest lancet on the market
  • 19. Nonin │Pulse Oximeter Full design and engineering of a ruggedized handheld pluse oximeter for hospital environments
  • 20. Wyeth │Concept exploration Concept design of a new birth control package that would provide pill protection, dispensing and improved consumer compliance.
  • 21. Wyeth │Production solution Prototype development led to a patented compact solution that discreetly dispenses one pill at a time and indexes automatically to show the date.
  • 22. Migraine │Tempo Inhaler A revolutionary dry powder inhaler that automatically dispense the exact prescribed dose during peak patent inhalation.
  • 23. BioStar │ STD detector Need • Design of a fully automatic STD analyzer for lab bench environment. Solution • Attractive injection molded housing • Front sample access door with integrated window • Design needed to work around existing chassis and component locations.
  • 26. Acme │ Router Need • Design of a rack mounted router that has multiple face configurations Solution • Injection molded front bezel design has flip down door for button access • Perorated metal bezel provided required vent area for air flow • Designed multiple interfaces for different configurations
  • 30. Acme │ Router Color study development
  • 31. Starrett │Linear height gauge Need • Design of a fully automatic liner height gauge for industrial applications Solution • Front mounted display and control buttons at eye level • Cast metal housing provides weight and integrated hand control grip • Slide on aluminum extrusion tower
  • 33. Starrett │Linear height gauge Final production unit