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DaveHonanDesign
Need
• Candela requested the redesign of its
hand held laser that improved
ergonomics, aesthetics and
performance.
Solution
• Ergonomically unit is comfortable and
balanced in the hand.
• Replaced top mounted finger trigger
switch with foot peddle control to allow
multiple grip positions.
• Removed vent slots to create sealed
housing that is easy to clean.
Existing unit ergonomic study
Candela │Hand held laser
Candela │Design exploration
Full handle
Partial handleFull pistol grip
Candela │Design refinement
Final refinement focused on
designs that allowed multiple grip
positions during procedure.
Candela │Production design
Symbol │Bar code scanners
Created an entirely new visual brand
design language for Symbol including
stands and docking stations.
Symbol │1700 scanner
PC layout
Concept Exploration Visual prototype
Symbol │1700 scanner
Ergonomics were improved with
adjustable hand straps to allow a long
term comfortable grip.
Symbol │Wrist scanner
Wearable finger scanner module and belt
mounted control allowed for hands free
scanning performance
Need
• A new low volume housing design that
contained multiple components
needing direct access.
Solution
• Arranged components for ergonomics,
heat dissipation, and user access
• Front recessed control panel with
access control buttons
• Housing design for low volume
production methods.
Candela │ Smooth beam laser
Candela │ Smooth beam laser
Candela │ Smooth beam laser
Bench top design incorporates
required inputs, recessed
display, wand port and storage
compartment.
LifeScan │Lancet
One piece tube design
allowed the smallest
lancet on the market
Nonin │Pulse Oximeter
Full design and engineering of a ruggedized
handheld pluse oximeter for hospital
environments
Wyeth │Concept exploration
Design of a new birth control package that
would provide pill protection, dispensing and
improved consumer compliance.
Wyeth │Production solution
Prototype development led to a patented
compact solution that discreetly dispenses one
pill at a time and indexes automatically to show
the date.
Migraine │Tempo Inhaler
A revolutionary dry powder inhaler that automatically dispense the
exact prescribed dose during peak patent inhalation.
Migraine │Tempo Inhaler
Final design
Cocked and ready to fire
Need
• Design of a fully automatic STD
analyzer for lab bench environment.
Solution
• Attractive injection molded housing
• Front sample access door with
integrated window
• Design needed to work around existing
chassis and component locations.
BioStar │ STD detector
Need
• Complete design of a rack mounted
router that would allow multiple model
configurations
Solution
• Injection molded front bezel design has
flip down door for button access
• Perorated metal bezel provided
required vent area for air flow
• Designed multiple interfaces for
different configurations
Acme │ Router
Acme │ Router
Aesthetic exploration while also meeting the requirements
of venting, display and control panel access.
Acme │ Router
Designed flip down door access and multiple
component configurations.
Acme │ Router
Constructed and built multiple prototype
racks for design verification.
Acme │ Router
Need
• Design of surgical tools that interact
with active location sensing device
Solution
• Ergonomically designed tools for hand
placement
• Tools have active mounting points that
don’t interfere with surgical procedure
• Tools are designed to be light weight
and easily cleaned
Radionics │Active Probe
Radionics │Probe concepts
Radionics │Active Probe
Radionics │Depth Probe
Taylor │ Thermometers
Designed of a line of consumer
electronic thermometers for the home
Aearo │Maxium safety eyeware
Designed safety eyeware that is
comfortable, stylish and meets all
stated performance requirements.
Keurig │Home Brewer
Design and engineering of Keurig’s first
one cup at a time brewer for the home
Need
• Design of a fully automatic liner height
gauge for industrial applications
Solution
• Front mounted display and control
buttons at eye level
• Cast metal housing provides weight
and integrated hand control grip
• Slide on aluminum extrusion tower
Starrett │Linear height gauge
Starrett │Linear height gauge
Starrett │Linear height gauge
Need
• User research identified the need to
quick removal and reapplication the
respirator to the face
Solution
• Patented unique quick latch feature
allows one hand removal
• Molded components snap together for
assembly and cleaning
• Ergonomically designed mask is
designed to conform and seal to
multiple faces
Research study
Aero │Quick latch respirator
Aero │Quick latch respirator
Aero │Engineering development
Aero │Quick latch respirator
Patented flip latch allows quick removal and
reapplication to the face without strap adjustment
Black&Decker│Iron
Design of a new household iron for the
consumer market.
Holmes │Humidifier
Complete design of new humidifiers, heaters
and fans for the consumer market.
Holmes │Humidifier
Holmes │Heater and fans

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Dh sample portfolio