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EVAPORATIVE CRYSTALLIZATION
IN DROPS ON
SUPERHYDROPHOBIC AND
LIQUID IMPREGNATED
SURFACES
PRESENTED BY: DARSHIT DESAI
19MMM003
CRYSTALLIZATION
• Crystallization is the (natural or artificial) process by
which a solid forms, where the atoms or molecules are
highly organized into a structure known as a crystal.
• Two events must occur for crystallization to occur.
• First, atoms or molecules cluster(bunch) together on
the microscopic scale in a process called nucleation.
• If the clusters become stable and sufficiently
large, crystal growth may occur.
• Crystallization occurs in two major steps. The first is
nucleation and second step is known as crystal
growth, which is the increase in the size of particles
and leads to a crystal state.
SUPERHYDROPHOBIC
• Extremely difficult to wet.
• It is also called as Ultra hydrophobic.
• The contact angles of a water droplet on an
super hydrophobic material exceed 150°.
• Super hydrophobic effect have seen leaves of
the lotus plant.
• A droplet striking these kinds of surfaces can
fully rebound like an elastic ball.
LIQUID IMPREGNATED SURFACES
• A liquid-impregnated surface consists of two
distinct layers.
• The first is a highly textured or porous
substrate with features spaced sufficiently
close to stably contain the second layer which
is an impregnating liquid that fills in the
spaces between the features.
• https://www.youtube.com/watch?v=yxyCLoYf
exo&t=15s
Mineral-fouling
• Fouling is the accumulation of unwanted
material on solid surfaces to the detriment of
function.
ABSTRACT
• Mineral-fouling induced corrosion and deterioration of
marine vessels, aircraft, and coastal structures is due in
part from structural intrusion of crystals grown from
ocean-generated saline drops.
• Hydrophobicity is introduce barriers for anti-fouling
and corrosion-prevention; however, the efficacy of
these strategies will be altered by the underlying
substrate texture.
• we study the behavior of evaporating saline drops on
super hydrophobic and liquid impregnated surfaces as
a function of surface texture.
• On super hydrophobic surfaces, four disparate
regimes are observed Cassie-pinning, Cassie-
gliding, Cassie-Wenzel transition, and
Wenzel.
• These regimes followed the resultant crystal
deposits And forms coffee rings.
• The area, area localization, timescale of
evaporation, and deposit morphology are all
normalized by the presence of the LIS.
• coffee-rings is reducing the potential for
fouling and corrosion
COFFEE RINGS
INTRODUCTION
• Evaporation of a particle-laden or saline drop on a
substrate will generally leave behind either a ring ,
a uniform deposit, or a condensed deposit.
• Ring deposits result from evaporative flow
depositing particles at the drop contact line.
• Condensed deposits particle deposition at the
contact line it somehow disrupted
• Use of a super hydrophobic substrate,
enhancement of the Marangoni effect, heating of
the substrate, or via addition of certain polymers
• Evaporative deposition from drops is pervasive
and can lead to material degradation.
• Corrosion of structures occurs via surface
mineral-fouling, cracking and delamination.
• Delamination: is a mode of failure where a
material fractures into layers.
• This damage can sometimes be
inhibited(avoid) using hydrophobic
coatings.
• Though such coatings face challenges
regarding their temporal
stability(relating to time),
environmental impacts, and
performance
• Saline drops are somewhat more complicated.
Concentration gradients are formed at the
air/water interface as the volatile phase
evaporates and forms coffee-ring effect.
• Eliminating coffee-rings for crystal deposits
remains a challenge despite the many
approaches for eliminating coffee-rings of saline
drops.
• we explore crystallization from saline drops on
three classes of substrate:
1. hydrophilic
2. super hydrophobic
3. liquid impregnated
evaporating calcium sulfate
A) hydrophilic
B) super hydrophobic
C) liquid impregnated surface
Images show the drops from both the top and side at three different times:
(left) experiment initiation, (middle) after crystallization has begun, and (right) end of
evaporation.
• Super hydrophobic surfaces reduce contact-line
pinning and should force formation of condensed
deposits, as has been observed for colloids.
• LIS have a thin layer of a lubricating fluid
impregnated within textures and have been
previously demonstrated to minimize contact
line
• Pinning and eliminate crystal-fouling on
surfaces. By minimizing nucleation sites and
adhesion between the crystals and the solid
substrate
• LIS should avoid ring formation even for crystal
deposits.
• We find that the surfaces most effective at
preventing ring-formation are those with low
contact angle that also remain stable in the
Cassie state.
MATERIALS AND METHODS
• Photolithography using chrome masks was used to create arrays of
square (10 μm wide) micro posts with seven edge-to-edge post
spacing's: 5, 10,25, 30, 40, 50, and 75 μm.
• The posts were etched to a height of 10 μm by reactive ion etch at
a pressure of 20 mTorr, rate of 500 nm/min, temperature of 40°C,
and coil power of 1200 W.
• Photo resist was removed using Piranha solution, and the samples
were further cleaned with acetone, IPA, and DI water.
• The surfaces were then rendered hydrophobic by coating them
with OTS (octadecyltrichlorosilane, from Sigma-Alrich) using liquid
deposition by placing surfaces in 50 mL of toluene and adding 70 μL
of OTS and 100 μL of DI water under sonication for 3 minutes.
• Any excess saline was removed through two minutes of sonication
in an acetone bath, followed by additional rinses with acetone, IPA,
and DI water
• Silicone oil with a viscosity of 100 cSt was
impregnated in the surfaces using a dip coater to
create the lubricant impregnated surfaces (LIS)
without an excess film.
• Maintain a relative humidity range between 22-45%.
• Each experiment was repeated 3-6 times per
substrate.
• High resolution images of deposits were collected via
SEM (scanning electron microscope, Zeiss Supra5).
• Analyzed to find:
1. the contact angle (θ) as a function of time
2. the initial contact area of the drop (Ao)
3. the evaporation time (tE)
4. the final two-dimensional area of the crystal deposit
(Ac).
• Area localization:- Ratio between the area
covered by the final crystal deposit and the
initial contact area of the drop(Ac/Ao).
• An area localization of ~1 suggests pinning of the
contact line and therefore ring or uniform
deposits
• While smaller values suggest condensed
deposits. Because formation of rings suggests
pinning, rings deposits may be more strongly
adhered to the surface;
• While clumped deposits form from a lack of
pinning and therefore should be easier to
remove.
RESULTS
• Evaporation of sessile drops can proceed in either
constant contact radius mode or in constant contact
angle mode
• Evaporation on hydrophilic (θ = 24°) silicon occurs in
constant contact radius mode and results in the
formation of ring-shaped deposits
• SEM images from one deposit, showing dendrite
needle-shaped gypsum crystals in-plane with the
substrate.
• These needles become thicker at the outer rim, likely
due to the dramatic increase in flow velocity towards
the end of evaporation.
RESULT OF HYDROPHILIC (θ = 24°)
• On a super hydrophobic surface with minimal contact angle
hysteresis, sessile Cassie drop evaporation will generally occur in
constant contact angle mode.
• Super hydrophobic surface of 5 μm edge-to-edge spacing between
posts.
• Four regimes are observed for evaporative crystallization on super
hydrophobic post surfaces.
• 1st and 2nd , there is the pinning regime where ring deposits form,
as seen in the case of the b5 surface.
• As post spacing increases, (b10, b25 and b30) evaporation begins
in a constant contact angle mode with the drop sliding over the
posts to form condensed deposits
• 3rd , drops are initially suspended in the Cassie state but transition
to the Wenzel state. This transition causes a double ring deposit
(b50) and a large area localization.
• 4th, b75 surface in which drops evaporate in constant contact
radius mode in the Wenzel state to form a simple ring deposit.
RESULT OF SUPER-
HYDROPHOBIC(θ>150)
RESULT OF LIS
• Super hydrophobic post surfaces in preventing
formation of ring deposits, crystallization at the
surface still causes contact line pinning.
• Therefore, we performed experiments using LIS
• In LIS b5, b25, and b50 surfaces, respectively. Unlike
the super hydrophobic surfaces, disparate regimes are
not observed.
• Drop evaporation occurs in near-constant contact
angle mode.
• Lack of contact line pinning results in a complete
absence of the ring-shaped structures observed on LIS
• The lack of contact line pinning(sticking
phenomena) on LIS result in highly condensed
deposits, which are composed of relatively
large crystals.
• LIS takes more evaporative crystallization time
as compare to hyperbolic and super
hydrophobic surfaces.
CONCLUSIONS
• We investigated the role of contact line pinning on deposit
morphology from evaporating saline drops using super
hydrophobic and liquid impregnated micro post surfaces with
varying solid fractions.
• This ideal regime contains surfaces with solid fractions that
minimize contact angle hysteresis while also remaining stable
to Cassie-Wenzel transitions.
• Unlike super hydrophobic surfaces, experiments on spreading
liquid impregnated surfaces were invariable to the solid
fraction due to the presence of an oil layer preventing both
nucleation and pinning of crystals at the surface.
• Hence, LIS can serve as an efficient anti-fouling surface to
prevent sea spray deposition and resulting corrosion.
• These results also introduce new strategies
• for controlling crystalline deposits and for
disrupting the coffee-ring effect, which has
proven to be more difficult for crystals than
for colloids.
• The delayed onset of crystallization on LIS may
also allow for new approaches of growing
large, well-defined crystals as well as for
concentrating dilute solutions of valuable
materials such as difficult-to-synthesize
pharmaceuticals.
THANK YOU

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Evaporation crystallization in drops on super hydrophobic and liquid impregnated surfaces

  • 1. EVAPORATIVE CRYSTALLIZATION IN DROPS ON SUPERHYDROPHOBIC AND LIQUID IMPREGNATED SURFACES PRESENTED BY: DARSHIT DESAI 19MMM003
  • 2. CRYSTALLIZATION • Crystallization is the (natural or artificial) process by which a solid forms, where the atoms or molecules are highly organized into a structure known as a crystal. • Two events must occur for crystallization to occur. • First, atoms or molecules cluster(bunch) together on the microscopic scale in a process called nucleation. • If the clusters become stable and sufficiently large, crystal growth may occur. • Crystallization occurs in two major steps. The first is nucleation and second step is known as crystal growth, which is the increase in the size of particles and leads to a crystal state.
  • 3. SUPERHYDROPHOBIC • Extremely difficult to wet. • It is also called as Ultra hydrophobic. • The contact angles of a water droplet on an super hydrophobic material exceed 150°. • Super hydrophobic effect have seen leaves of the lotus plant. • A droplet striking these kinds of surfaces can fully rebound like an elastic ball.
  • 4. LIQUID IMPREGNATED SURFACES • A liquid-impregnated surface consists of two distinct layers. • The first is a highly textured or porous substrate with features spaced sufficiently close to stably contain the second layer which is an impregnating liquid that fills in the spaces between the features. • https://www.youtube.com/watch?v=yxyCLoYf exo&t=15s
  • 5. Mineral-fouling • Fouling is the accumulation of unwanted material on solid surfaces to the detriment of function.
  • 6. ABSTRACT • Mineral-fouling induced corrosion and deterioration of marine vessels, aircraft, and coastal structures is due in part from structural intrusion of crystals grown from ocean-generated saline drops. • Hydrophobicity is introduce barriers for anti-fouling and corrosion-prevention; however, the efficacy of these strategies will be altered by the underlying substrate texture. • we study the behavior of evaporating saline drops on super hydrophobic and liquid impregnated surfaces as a function of surface texture.
  • 7. • On super hydrophobic surfaces, four disparate regimes are observed Cassie-pinning, Cassie- gliding, Cassie-Wenzel transition, and Wenzel. • These regimes followed the resultant crystal deposits And forms coffee rings. • The area, area localization, timescale of evaporation, and deposit morphology are all normalized by the presence of the LIS. • coffee-rings is reducing the potential for fouling and corrosion
  • 9. INTRODUCTION • Evaporation of a particle-laden or saline drop on a substrate will generally leave behind either a ring , a uniform deposit, or a condensed deposit. • Ring deposits result from evaporative flow depositing particles at the drop contact line. • Condensed deposits particle deposition at the contact line it somehow disrupted • Use of a super hydrophobic substrate, enhancement of the Marangoni effect, heating of the substrate, or via addition of certain polymers
  • 10. • Evaporative deposition from drops is pervasive and can lead to material degradation. • Corrosion of structures occurs via surface mineral-fouling, cracking and delamination. • Delamination: is a mode of failure where a material fractures into layers. • This damage can sometimes be inhibited(avoid) using hydrophobic coatings. • Though such coatings face challenges regarding their temporal stability(relating to time), environmental impacts, and performance
  • 11. • Saline drops are somewhat more complicated. Concentration gradients are formed at the air/water interface as the volatile phase evaporates and forms coffee-ring effect. • Eliminating coffee-rings for crystal deposits remains a challenge despite the many approaches for eliminating coffee-rings of saline drops. • we explore crystallization from saline drops on three classes of substrate: 1. hydrophilic 2. super hydrophobic 3. liquid impregnated
  • 12. evaporating calcium sulfate A) hydrophilic B) super hydrophobic C) liquid impregnated surface Images show the drops from both the top and side at three different times: (left) experiment initiation, (middle) after crystallization has begun, and (right) end of evaporation.
  • 13. • Super hydrophobic surfaces reduce contact-line pinning and should force formation of condensed deposits, as has been observed for colloids. • LIS have a thin layer of a lubricating fluid impregnated within textures and have been previously demonstrated to minimize contact line • Pinning and eliminate crystal-fouling on surfaces. By minimizing nucleation sites and adhesion between the crystals and the solid substrate • LIS should avoid ring formation even for crystal deposits.
  • 14. • We find that the surfaces most effective at preventing ring-formation are those with low contact angle that also remain stable in the Cassie state.
  • 15. MATERIALS AND METHODS • Photolithography using chrome masks was used to create arrays of square (10 μm wide) micro posts with seven edge-to-edge post spacing's: 5, 10,25, 30, 40, 50, and 75 μm. • The posts were etched to a height of 10 μm by reactive ion etch at a pressure of 20 mTorr, rate of 500 nm/min, temperature of 40°C, and coil power of 1200 W. • Photo resist was removed using Piranha solution, and the samples were further cleaned with acetone, IPA, and DI water. • The surfaces were then rendered hydrophobic by coating them with OTS (octadecyltrichlorosilane, from Sigma-Alrich) using liquid deposition by placing surfaces in 50 mL of toluene and adding 70 μL of OTS and 100 μL of DI water under sonication for 3 minutes. • Any excess saline was removed through two minutes of sonication in an acetone bath, followed by additional rinses with acetone, IPA, and DI water
  • 16. • Silicone oil with a viscosity of 100 cSt was impregnated in the surfaces using a dip coater to create the lubricant impregnated surfaces (LIS) without an excess film. • Maintain a relative humidity range between 22-45%. • Each experiment was repeated 3-6 times per substrate. • High resolution images of deposits were collected via SEM (scanning electron microscope, Zeiss Supra5). • Analyzed to find: 1. the contact angle (θ) as a function of time 2. the initial contact area of the drop (Ao) 3. the evaporation time (tE) 4. the final two-dimensional area of the crystal deposit (Ac).
  • 17. • Area localization:- Ratio between the area covered by the final crystal deposit and the initial contact area of the drop(Ac/Ao). • An area localization of ~1 suggests pinning of the contact line and therefore ring or uniform deposits • While smaller values suggest condensed deposits. Because formation of rings suggests pinning, rings deposits may be more strongly adhered to the surface; • While clumped deposits form from a lack of pinning and therefore should be easier to remove.
  • 18. RESULTS • Evaporation of sessile drops can proceed in either constant contact radius mode or in constant contact angle mode • Evaporation on hydrophilic (θ = 24°) silicon occurs in constant contact radius mode and results in the formation of ring-shaped deposits • SEM images from one deposit, showing dendrite needle-shaped gypsum crystals in-plane with the substrate. • These needles become thicker at the outer rim, likely due to the dramatic increase in flow velocity towards the end of evaporation.
  • 19. RESULT OF HYDROPHILIC (θ = 24°)
  • 20. • On a super hydrophobic surface with minimal contact angle hysteresis, sessile Cassie drop evaporation will generally occur in constant contact angle mode. • Super hydrophobic surface of 5 μm edge-to-edge spacing between posts. • Four regimes are observed for evaporative crystallization on super hydrophobic post surfaces. • 1st and 2nd , there is the pinning regime where ring deposits form, as seen in the case of the b5 surface. • As post spacing increases, (b10, b25 and b30) evaporation begins in a constant contact angle mode with the drop sliding over the posts to form condensed deposits • 3rd , drops are initially suspended in the Cassie state but transition to the Wenzel state. This transition causes a double ring deposit (b50) and a large area localization. • 4th, b75 surface in which drops evaporate in constant contact radius mode in the Wenzel state to form a simple ring deposit.
  • 22. RESULT OF LIS • Super hydrophobic post surfaces in preventing formation of ring deposits, crystallization at the surface still causes contact line pinning. • Therefore, we performed experiments using LIS • In LIS b5, b25, and b50 surfaces, respectively. Unlike the super hydrophobic surfaces, disparate regimes are not observed. • Drop evaporation occurs in near-constant contact angle mode. • Lack of contact line pinning results in a complete absence of the ring-shaped structures observed on LIS
  • 23. • The lack of contact line pinning(sticking phenomena) on LIS result in highly condensed deposits, which are composed of relatively large crystals. • LIS takes more evaporative crystallization time as compare to hyperbolic and super hydrophobic surfaces.
  • 24.
  • 25. CONCLUSIONS • We investigated the role of contact line pinning on deposit morphology from evaporating saline drops using super hydrophobic and liquid impregnated micro post surfaces with varying solid fractions. • This ideal regime contains surfaces with solid fractions that minimize contact angle hysteresis while also remaining stable to Cassie-Wenzel transitions. • Unlike super hydrophobic surfaces, experiments on spreading liquid impregnated surfaces were invariable to the solid fraction due to the presence of an oil layer preventing both nucleation and pinning of crystals at the surface. • Hence, LIS can serve as an efficient anti-fouling surface to prevent sea spray deposition and resulting corrosion.
  • 26. • These results also introduce new strategies • for controlling crystalline deposits and for disrupting the coffee-ring effect, which has proven to be more difficult for crystals than for colloids. • The delayed onset of crystallization on LIS may also allow for new approaches of growing large, well-defined crystals as well as for concentrating dilute solutions of valuable materials such as difficult-to-synthesize pharmaceuticals.