Integrated mixed msw treatment By NPB Technology

WASTE TO ENERGY IECPL - INDIAWASTE TO ENERGY IECPL - INDIA 1
Integrated Mixed MSW Treatment
Versatile Biotechnology
for
Efficient Resource Recovery
with
“0% LandfillApproach”
INNOVATIVE ECO-CARE PVT LTD
A-103, SAGUNPLAZA, JUDGES BUNGLOW ROAD, VASTRAPUR, AHMEDABAD –380 015 (INDIA)
PH & FAX: +91 79 4003 8576
Mobile: +91-9898098576
E-MAIL: vipul@npbiologics.com , innoecocare@gmail.com

INNOVATIVE ECO-CARE PVT LTD
is a Technology & Solution provider
using New Age Platform of
Mixed Microbial Technology
An INNOVATIVE Initiative to conserve NATURE in its original form
&
To maintain‘Ecological Balance’
CORPORATE - OVERVIEW

WASTE TO ENERGY IECPL - INDIA 3
Nature Power Balance Technology
NPB Technology
is
Mixed Microbial Technology for Rapid Ecological Balance

• Agriculture – Organic, Hi-Tech & Saline
• Municipal Waste Management – Solid & Sewage
• Animal Nutrition – Milk Enhancement & Hormonal
Balance
• Poultry – Bio-Security & sustainability
• Waste Land Remediation
Current Market Segments

• Liquid Fuels – From Sewage & Solid Waste, from Plastic Waste
• Pond Cleaning – For improved hygienic level and potability
• Industrial Waste Management – Solid, Effluent & Hazardous
• Human Applications - Immunity Booster, Digestive Aid,
Metabolic Corrector etc
• Sanitary Applications – Hair Cleanser, Floor Cleanser, Anti-
Dandruff etc
• Organic Seed Bank – For preservation of conventional grains
with better nutrition
Future Market Segments

• AhmedabadMunicipal Corporation
2000 TPD (1500 TPD Old Waste + 500 TPD Fresh Waste) 15 MW
• Municipal Corporation of Greater Mumbai – Phase-I
600 TPD (450 TPD Old Waste + 150 TPD Fresh Waste)
• Municipal Corporation of Greater Mumbai – Phase-II
(450 TPD Old Waste + 150 TPD Fresh Waste) X 5 Nos = 40 MW
• Kalyan Dombivli Municipal Corporation
650 TPD Fresh Waste Project
• Kalyan Dombivli Municipal Corporation
300 TPD Old Waste for Solid Fuel & Compost
• Government of Nepal
300 TPD X 7 Nos = 40 MW Power Generation
• Jindal Urban Infrastructure Ltd, New Delhi
300 TPD X 2 Nos for Solid Fuel & Compost
Currently Working With…

SolutionKey Remarks :
• Technology Developed after 10 years of meticulous research & numerous
field trials
• 2000 - Being used for Farm Yard Manure (FYM)
• 2007 – Municipal Solid Waste for Compost
• 2012 - 100% Disposal solution of Municipal Solid Waste (MSW)
with Energy Generation through multiple product options
NPB Technology for W-To-E

• Our Culture Renerzyme initiates Rapid & Controlled
Decomposition of Food Waste to Stable forms
– Amino acids, Humus etc
• Utilization of Free Moisture for faster Microbial growth
• Rapid Microbial growth increases Temperature –
More than 70 degrees in 4-6 days
• Higher temperature removes moisture & stickiness
• In less than 2 weeks MSW becomes free-flow for further
processing with Higher Segregation Efficiency

WASTE TO ENERGY IECPL - INDIA
SALIENT FEATURES OF NPB TREATMENT…
9
• A unique proprietary co-culturing fermentation process by
GRAS (Generally Recommended As Safe, WHO) microbes
• Employs UNIQUE Bio-Drying process to reduce energy consumption
• Odour & fly control in less than 2 hours from application
• No segregation of non-biodegradable prior to processing
• No leachate generation, no GHG. Hence, higher yield up to 60%
• Process time is 2 - 4 weeks
• Same process can produce Bio-Feed Stock for biogas, compost &
Briquette / Palette. It enhances yield of Vermicomposting also.

Temperature gradient OF NPB Treatment…
10
0
10
20
30
40
50
60
70
80
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Temp,
Deg Cent
Days
Turning days

pH gradient OF NPB Treatment…
11
pH
Days
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
8.5
9.0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

Moisture gradient OF NPB Treatment…
12
Moisture
%
Days
0
10
20
30
40
50
60
70
1 2 3 4 5 6 7 8
CASE-1
CASE-2

NPB TRETMENT STAGES…
13
MAKING A BED
For capacities more
than 300 TPD, we
provide Mechanized
TreatmentStation

14
DILUTING
Renerzyme
CULTURE WITH
WATER

15
SPRINKLING LIQUID
CULTURE

16
MIXING OF MSW

17
MAKING A HEAP OF
10’-12’HEIGHT

18
CHANGE OF COLOUR
IN 3 DAYS
LEFT – CONTROL
RIGHT- NPB

TROMMEL SCHEMATIC TROMMEL – INSIDE VIEW
PASSING TREATED MSW TO TROMMEL FOR SEGREGATION OF
COMPOST & NON-BIO DEGRADABLES

COMPOST MIXED REFUSED
COMPOST & NON-BIO DEGRADABLES
SEPARATED & AVAILABLE FOR FURTHER USAGE

METALS
RDF
MIXED REFUSED
MIXED REFUSED FOR ONWARD RECYCLING & USAGE
PLASTICS
Inert

Resource Recovery for Energy
AVERAGEMSWCOMPOSITION BEFORE&AFTER NPB TREATMENT
SR. NO. PARTICULARS
INITIAL %
INMSW
USABLE MASS FOR
GASIFICATION
% CONVERSIONTHROUGH
GASIFICATION
AFTER
TREATMENT
% INTREATED
MASS
GAS
LIQUID
*
SOLID TOTAL
1 ORGANICMASS 40 40 57.14 56.00 - 1.14 57.14
2
NONRECYCLABLE
PLASTIC
7 7 10.00 3.00 6.00 1.00 10.00
3 RECYCLABLE PLASTIC 3 3 4.29 1.63 2.57 0.09 4.29
4 METAL 0.5 -
5 GLASS 0.5 -
6 INERT 9
7 MOISTURE 40 20 28.57
TOTAL 100.00 70.00 100 60.63 8.57 2.23 71.43
* = It is considered for ‘Plastics-To-LiquidFuel’ project.

Biomass Briquette
GCV : 3000+
MIXED REFUSED
MIXED REFUSED FOR ONWARD RECYCLING & USAGE
Mixed RefusedBriquette
GCV : 4000+

ENERGYTHROUGH PYROLYSIS / GASIFICATION
RECYCLING
PLASTIC
PLASTIC WASTE CAN BE FURTHER UTILISED FOR
RECYCLING OR ENERGYGENERATION BY PROVEN TECHNOLOGIES
Liquid Fuels

ENERGY THROUGH PYROLYSIS
POWER GENERATION THROUGH GAS ENGINEFOR HEAT TRANSFER
GASSIFIER
CLEANED BIOMASS + PLASTICS FROM NPB TREATMENT
PRODUCERGAS @1400 K.Cal/Cu.Mtr

HOW MUCH WASTE-TO-ENERGY
THROUGH PYROLYSIS?
GASSIFIER
CLEANED BIOMASS + PLASTICS FROM NPB TREATMENT
1 MW OF POWER
50 MT MSW WITH 35-40% ORGANIC & 10% MIXED PLASTICS

GASSIFIER - SCHEMATIC

GASSIFIER - PHOTOGRAPH

Mixed Plastics to Liquid Fuels
Liquid Fuels – Can be used for Heat Transfer& Automotive usage
Thermal De-Polymerization
CLEANED PLASTICS FROM NPB TREATMENT
Catalytic Conversion

Resource Recovery for Construction Materials
AVERAGEINERTCOMPOSITION BEFORE&AFTER NPB TREATMENT
SR. NO. PARTICULARS
INITIAL %
INMSW
USABLE MASS FOR
BLOCKS & BRICKS
% CONVERSION
AFTER
TREATMENT
% INTREATED
MASS
SOLID TOTAL
1 ORGANIC MASS 40
2 NONRECYCLABLE PLASTIC 7
3 RECYCLABLE PLASTIC 3
4 METAL 0.5 -
5 GLASS 0.5 -
6 INERT 9 9 9 9
7 MOISTURE 40 20 28.57 20 20
TOTAL 100.00 70.00 100 29 100

Concrete Blocks & Bricks for Construction
Concrete Blocks
From Stones & sand
CLEAN Inert Recovery
Inert Segregation through Proprietary Technology
Clay Bricks
Pathogen-
Free Clay for
Nurseries &
Farms

NPB COMPOST SPECIFICATIONS
32
• MOISTURE % 15.0-25.0
• COLOUR DARKBROWN/ BLACK
• ODOUR ABSENCE OF FOUL ODOUR
• PARTICLE SIZE 90%min THRU 4.0MMSIEVE
• BULK DENSITY (g/cc) 0.7 - 0.9
• TOTAL ORGANICCARBON 12.0
• TOTAL NITROGEN 0.5
• TOTAL PHOSPHORUS 0.5
• TOTAL POTASH 1.0
• C:N RATIO LESS THAN 20:1
• pH 6.5 – 7.5
• CONDUCTIVITY (NMT dsm-1
) Max 4.0
• ADDITIONLLYPATOGENS & HEAVY METALS SHOULD ALSO BE CONTROLLED

CULTURE
SPRAYING
MATERIAL BALANCE IN MSW BY NPB TREATMENT
NO. PARTICULARS
PRE-TREATMENT
QUANTITY
POST-TREATMENT
QUANTITY
KG / % KG %
1 ORGANIC MATTER 40 40 50
2 MIXED PLASTIC 10 10 12.5
3 INERT 10 10 12.5
4 MOISTURE 40 20 25
TOTAL 100 80 100
HYDRAULIC
TROLLEY- INFEED
INCLINED
CONVEYOR - 1 CULTURE – MIXER
20-22 FEET LONG WATER
SPRAYING
INCLINED
CONVEYOR - 1
HYDRAULIC
TROLLEY- OUTFEED
TRACTOR FOR
FIELD TRANSFER
OF TREATED MSW
FIELD FOR WINDROW FORMATION
WINDROW : 12 NOS.
1 NO. FOR 1 DAY TREATED WASTE
MSW INPUT FROM
SOURCE IN VEHICLES
CONCEPT BY : INNOVATIVE ECO CARE PVT. LTD. – INDIA
Email : vipul@npbiologics.com / kinjal@npbiologics.com

WASTE TO ENERGY IECPL - INDIAWASTE TO ENERGY IECPL - INDIA 34CONCEPT BY : INNOVATIVE ECO CARE PVT. LTD. – INDIA
Email : vipul@npbiologics.com / kinjal@npbiologics.com
NON-FERROUS
NO. OUTPUT MATERIAL %
1 BRIQUETTES 50-60
2 MIXED PLASTIC 10-12
3 METAL (FERROUS) 3-5
4 NON-FERROUS 1-2
5
INERT
(DIRT/GLASS/ETC.)
8-10
6 MISC. MATERIAL 8-10
NO. INPUT MATERIAL KGS.
1 MIXED TREATED MSW 10,000
(10 TPH)
WINDROW AFTER
NPB TREATMENT OF
10-12 DAYS
TRACTOR FOR
TREATED MSW TO
PROCESSING AREA
INFEED
HOPPER
TROMMEL :
20 MM
BC
BELT
CONVEYOR
(BC)
BC
OPERATING PLATFORM
FOR MANUAL SORTING
BC : 1200 MM
VIBRATORY
SCREEN : 100 MM
TROMMEL :
75 MM
TROMMEL
: 4 MM
PRODUCT OUTPUT :
COMPOST FOR SALE
VIBRO
SPREADER
BC
BC
BC
AUTO SORTING MACHINE FOR
PLASTIC ABOVE 100 MM
DE-STONER
AUTO SORTING
MACHINE FOR PLASTIC
BELOW 75 MM
FERROUS
SEPARATOR
: MAGNETIC
NON-FERROUS
SEPARATOR :
EDDY CURRENT
BC +
MANUAL
SEPARATION
MSW
SHREDDER:
2NOS.
DIRT / INERT
CYCLONE
SEPARATOR
DIRT /
INERT
OUTLET
MSW SILO FOR
BRIQUETTE
FEEDING
BAG FILTER FOR
FINE DUST
REMOVAL
PNEUMATIC
SYSTEM
FEEDING LINE OF
TREATED & SORTED MSW
TO BRIQUETTING
MACHINES
BRIQUETTNG
MACHINES
PRODUCT OUTPUT : BRIQUETTES FOR SALE
OPTIONAL AUTO UNIT WITH MANUAL
SEPARATION & FURTHER DUMPING
MIXED
PLASTIC
METAL
MSW ABOVE 100 MM
MSW BELOW
100 MM SIZE
MSW BELOW
20 MM
MSW :
20 TO 75 MM

Location Input Size
(TPD)
Product End Use Status Start Date
Ajinkya Biofert,
Pune
MSW 200 Compost, RDF,
Vermicompost
Fertilizer,
solid fuel
Operational July 2010
Disha Waste
Management,
Pune
MSW 100 Vermicompost Fertilizer for
agriculture
Operational August2010
Ishita Associates,
Durg
Distillery
Solid
Waste
* Compost Fertilizer for
agriculture
Operational December
2010
Creative Eco
Recycle Pvt Ltd,
Ahmedabad
MSW 800 Compost, RDF Fertilizer,
Solid Fuel
Operational October 2013
Balaji Biomass
Briquette Energy
Company (Pvt.)
Ltd.
MSW 300 RDF, Power 3.5 MW
Power
PPA signed with the
Govt. of Nepal. To be
installed in 4-6 months
December
2014
Current Projects……
* = Installed capacity 200 TPD. ManufacturingCapacity depends on ordersfor compost.

EXISTING RUNNING PROJECTS…
36
AJINKYA BIO FERT,
HADAPSAR, PUNE
EXTERNAL
TREATMENT
AREA

37
AJINKYA BIO FERT,
HADAPSAR, PUNE
INTERNAL
TREATMENT
AREA

38
DISHA WASTE
MANAGEMENT,
HADAPSAR, PUNE
PILING OF WASTE

39
DISHA WASTE
MANAGEMENT,
HADAPSAR, PUNE
NPB CULTURE
SPRAYING

40
CREATICE ECO
RECYCLE PORT PVT
LTD, AHMEDABAD

WASTE – To – ENERGY VIDEO ON YouTube…
http://www.youtube.com/watch?v=mnG1JPX_AaU
Watch our video on following YouTube link…..

NPB TECHNOLOGY IS…
42
• Scalable
• Adaptable
• With GREEN TAG
• Has more than one end-products
• Economically viable & sustainable
• Quick ROI

Acknowledgements….
43
•Composting Science for Industry
http://www.recycledorganics.com/infosheets/5csi/IS5-08.pdf
•Vermicomposting
http://gorilla.mcgill.ca/media/vermicomposting.pdf
•Chemical Characteristics Of Several Vermicompost In Mexico
http://www.wormdigest.org/content/view/371/2/
•Temperature control for worm composting
http://rimstar.org/vermicom/tempctrl.htm
•Compost Temperature
http://www.peaceforage.bc.ca/forage_facts_pdfs/FF_47_Compost_Temperatu
re.pdf
•Manure Composting Manual
http://www1.agric.gov.ab.ca/$department/deptdocs.nsf/all/agdex8875

Acknowledgements….
44
•in-vessel-composting-plant
http://www.hytech-water.co.uk/in-vessel-composting-plant.html
•The Science behind In-vessel Composting, Danielle Aslam, M.S. Integrated
Waste Management Specialist, California Integrated Waste Management
Board
•Compost sale price in India
http://www.compost-india.com/
• Project cost
http://saleemindia.blogspot.com/2008/07/cost-estimate-vermi-compost-
plant.html
http://www.niua.org/indiaurbaninfo/fire-D/ProjectNo.26.pdf

NPB – A MIXED MICROBIAL TECHNOLOGY
45
COME,
LET’S JOIN HANDS
TO CREATE
ECO-ENERGY WORLD
THANK YOU…

Integrated mixed msw treatment By NPB Technology

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