1. Colin Maher.
Personal details:
Address: 6 Clevedon Gardens, Upper Kilmoney Road, Carrigaline, Co. Cork.
Tel :(00353) 0861029799.
Email address:colinmaher81@yahoo.co.uk
Profile:
Talented professional with over 23 years Process Operation, Instrumentation / Electrical and
Mechanical experience in the Pharmaceutical, Biopharma, Manufacturing and Construction
industries.
Successfully completed (2011) Fas training course in Biopharmaceutical / pharmaceutical
operations FETAC level 5 major award. (Achieved highest grades available and excellent
feedback from instructors).
Currently working as a Biotechnician for the past 2 years in a HPRA/FDA regulated biotech
facility, gained 3 years’ experience working as a Process operator in a HPRA/FDA regulated
bulk pharmaceutical manufacturing facility, 4 years maintenance experience in a HPRA/FDA
regulated bulk API facility and 14 years working in construction as an Instrument
technician/supervisor on a number of large projects and training.
Highly motivated, multi-skilled professional, who is enthusiastic and reliable, and will operate
very efficiently as a sole contributor, team player or in a lead role and achieve results.
Career history:
Employer: Biomarin date: 4 Feb 2015 to present
Position: Biotechnician. Working with the Support Services team on 3 shift rotation and 8
months previously with Downstream.
Duties and responsibilities:
Responsible for Media and Buffer Batch manufacturing and training of other team members in all
aspects of production, best practice and troubleshooting
Operation of Parts Washer and Autoclave involving coordination of upstream, downstream and
QC load schedule
Training biotechnicians as SME for Media and Buffer prep, Filter integrity testing, Osmolality
testing, Sealers and Welders
Successfully trained as ORACLE MES supervisor, responsible for release,review and approval
of electronic batch records
Key contributor in Downstream operations during Commissioning and Qualification of
equipment
Successfully completed NIBRT Downstream 2 week training course and achieved highest results
available in final exam
2. Select and trained as SME for Freeze/Thaw skid and Bulk Drug Substance Filling Station and
was responsible during commissioning for delivery of both systems start up on time.
Selected and trained as Media preparation representative for HPRA audit
Proficient in Trackwise, LIMS, CMMS, Safepermit, SIMS incident safety management system
Selected for and trained as Site First aider (Fetac qualification)
Employer: Novartis Ringaskiddy. Dates: 1st April 2012 to 4 Jan 2015.
Position: Process operator. Working as part of an 8 man team on 4 shift rotation.
Duties and responsibilities:
Charging bulk raw materials in FIBC’s to vessels via PTS and glove box.
Controlling many different processes using recipe driven DSC. (Baily).
Operating transfers of batches in a safe and controlled manner.
Taking samples and communicating results using SAP.
Completing electronic and written batch records using Cgdp.
Milling product, unloading in cleanroom and transferring to warehouse using forklift.
Cleaning and sanitising cleanrooms.
Disposing/managing waste using 5S waste tracking system.
Isolations and weekly filter changes and checks.
Logging safety and quality walk down reports.
CIP of dryers, reactors,filters and mill.
Employer: Pfizer Ringaskiddy, kilo Technology Laboratory. Dates:24th January to 1st April
2011.
Address: Ringaskiddy, Cork.
(Brief description of business) Pfizer KTL produces small volumes of Active pharmaceutical
ingredients for research and development, clinical trials and scale-up of processes.
Position: Process operator.
Duties and responsibilities:
Assembly and Set- up of mobile equipment for processes.
Dispensing and staging raw materials as required in the batch record sheet using hand/pneumatic
and electrical pumps, weigh balances and various graduated cylinders.
Charging raw materials into mobile vessels under vacuum and inerting vessels before transfer.
Reactor operation using DCS. (Delta v)
Centrifuge dryer operation.
Ph calibrations and Weigh platform calibrations.
Sampling process steps,labelling and shipping to lab.
Operating vacuum dryer.
Cleaning of process equipment as per cleaning record sheet.
3. Creating and amending quality control documents. (New sop for distribution of de-ionised water
drums.)
5S and Continuous improvement project work involving process equipment identification and
location to reduce down time during process changes.
Waste management. Including, drumming off waste from IBC’s,pumping out bunds, collection
and storage of drums.
Employer: Dornan Engineering. Dates: Apr 2010 - Sep 2010
Address: East Gate Avenue, Little Island, Cork.
(Brief description of business)
Dornan Engineering is a large electrical, instrumentation and mechanical contractor with project
work in Ireland and overseas.
Position: testing technician. (Based in Frankfurt Germany working for quality assurance
department)
Employer: Corden PharmaChem Dates: 2006 to 2010
Address: Little Island, Cork.
(Brief description of business)
Bulk API manufacturing facility employing 100 people. (Ceased operation 2010).
Position: E&I Maintenance Technician.
Primary responsibilities:
Supporting production by carrying out Preventative/Routine maintenance routines and
breakdown work of plant Electro/ mechanical, pneumatic and hydraulic Equipment,
instrumentation and Utilities, e.g. reactors, dryers, filters, PLCs, HVAC, weighing
equipment, plant air and nitrogen supply, heating and cooling systems, de-ionized water
system, wwtp, power and lighting, fire alarm.
Calibration of wide range of process instruments including, Temperature, Pressure,
Flow, Level, Conductivity, Ph, Weighing scales. Also Environmental monitoring
equipment including TOC, THC, HCL, O2, LEL meters and laboratory equipment.
Planning the calibration schedule, developing SOPs and training contract personnel in
related SOPs.
Managing PMs, calibration results, deviations and change controls in a regulatory
manner. (Electronically In Pemac and Trackwise. Also written calibration certs)
Continuous Improvement project work including specification, purchase, commissioning
and validation of new instruments.
Deputising for the E&I supervisor in his absence.
Achievements:
Assumed early responsibility for responding to equipment break-downs and process
issues that could arise daily or during unsocial hours.
Revision of the company Calibration schedule resulting in reduced contractor support.
(10 weeks to 4).
Led a successful safety automation project involving high level interlocks on solvent
4. storage vessels (12) in tank farm and successfully handed over project on time.
Was a key contributor to a DCS system upgrade leading and carrying out Loop checking,
IQ, OQ, PQ. Project delivered on time despite challenging time-frame.
Employer: Suir Engineering. Dates: 2005-2006
(Brief description of business)
Process mechanical, electrical and instrumentation contractors.
Position: Instrument technician. (Based in Jansen pharmaceutical P3 project working with
commissioning/ start-up team for 6 months)
Employer: IIF electrical. Dates: 1999-2005.
(Brief description of business):
Process mechanical, electrical and instrumentation contractors.
Position: Instrumentation charge-hand.(Based primarily in Pfizer loughbeg)
Achievements:
Promoted from technician to charge-hand.
Other employment: Dates: 1992-99
Employers:
C.G. services, Manning Electrical, Dumul Elec/inst, on hire from IIF to Pfizer for 11
months, on hire from IIF to Buckeye for 10 months.
Positions held:
Instrument technician.
Electrician.
Apprentice.
Employment locations:
GlaxoSmithKline, Novartis, Pfizer loughbeg, Buckeye, Irish Steel, Whitegate Oil Refinery,
Schering Plough Brinny, Emc, ADM, Sydney Australia, Maastricht Holland, Rotterdam
Holland, Ticona Project Frankfurt, Germany.
Education:
Third level: Instrumentation Apprenticeship, City & Guilds 225, National trade Certificate.
City & Guilds 275 Technician exams Pts 1,2&3 (Evening Classes).
Institutions: Fas Cork, CIT, Carlow RTC.
Dates: 1991-95.
Second level: Colaiste Chriost Ri.Cork (leaving certificate).
Additional training/certificates:
Pharmaceutical/Biopharma operations accredited at FETAC level 5. Sep 2010 –Jan
2011. Modules include: health & safety, quality & cGMP, documentation, SOPs, dispensing,
utility systems, computerised systems, cleaning and sanitization, cleanrooms, bioreactor
operations, downstream processing, sterile product preparation.
Certificate in Process plant operations. City & Guilds 601-057. (Distance learning
5. course).
NIBRT downstream processing 2 week training course
Foxboro Invensys. Configuration essentials DCS operation and programming.
Experience of Microsoft Word, Excel, PowerPoint, Outlook.
Mewp & boom hoist operation.
Confined space entry.
Manual handling and lifting.
cGMP & GDP
Counterbalance forklift and stacker certification.
Train the trainer certification.
SAP, WERUM ebr, trackwise.
Interests&hobbies:
I enjoy Tag Rugby, DIY, 6 a side Football, Golf and Watersports.
I am currently a member of Monkstown Golf Club. Cork.
References:
Available on request.