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Production of Chlorinated Polyvinyl Chloride (CPVC)                                                                                                                                                                      HCl
                                                                                                                                                                                                                                                                                                                                                                 H2O
                                                                                                                                         Cl2                                                                                                                                          25 Kg Bags      16                                                      Waste Liquor              11
                                                                                                                                                                                                                                                                                       NaHCO3
                                                                                                                           5
                                                                                                                                                                                                                                                                                           H2O        15
           Solid PVC                                                                                                                                                                                                                      TC
             Resin                                                                                                                             Surge tank             Fluid
                        1                                                                                                 Pressure
                                                                                                                         Reliefe Pipe
                                                                                                                                                                                                 Chemical initiator tank

                                    Screw Conveyor
                                                                                                                                                                                                                                                                               11
                                                                                                                                                                                                                                                               Fluid
                                                                                                                                                                                                                                                                         Reactor
                                                FC                                                                                                                                                                                                                     Centrifugate                                                                         T = 21°C
                 Water 2                                                                                                                                    TC 1                       TC                                                                                                                                           NaHCO3
                                                                                                                                                                                                                                                                                                                                                          10% NaHCO3
                                                                                                                                                                                                                                                                                                                                                                              Waste Liquor
                                                                                                                                                                                                                                                      8    67-68 %wt                                                              Feed Drum                                   Neutralizer
                                                                                                                                                            TC 2                                                                                            Cl CPVC
                                                                                                                                                                                                                                                                                                               Make up                                 Pump    12
                                                                                                                                                                                                                                                                                                                         14                       13
                                                                Stired tank                                                                                                                                                                               FC            FFI                                    NaHCO3
                                                                                                                                                                                                                                                                                                                              H2O
                                                                                              3                                                        PVC Resin
                                                                                                                                                       25°C Slurry                                7                                                                            90% CPVC
                                                                                                                                                                                                                                                                                                                                         Heater                          17
                                                                         Slurry 10%                                                                             6                                                                                                               10% HCl
                                                                           wt PVC                                                                                                                                           Chlorination reactor                        9                                                         T=60 °C

                                                                                      Pump
                                                                                                                                                                                            FC                             PI
                                                                                                                  Absorver                                                                                                                                                     Screw Conveyor
                                                  34                                                                                                                 Reactor Preheater
                                                                                                                                                                                                                                                                                         10
                                                                                                                                                                                                                                                                                                                           Pressure
                                                                                                                                                                                                                                                                                                                          Reliefe Pipe
                                        Flare
                 Chlorine
                                   35                                                   4                                                          Water
                 vaporizer                                                                                                                                                                                                                                                                                     TC
                                   PC
                              LI                       Heat Exchanger
          36
                                                                                                                                                                                                                                                                                                               TC
                                                                                                                         PC
                                                               Combustion Gas
                                                                 T=250 °C
            FC
                   37         Steam                                                                                                                                                     Product Centrifuge
PI
                              2 atm                            33                                                                                                                                                                    PI
                                                                                                                                                                21                                                                                                     18                          Resine
     Chlorine                                                                                                                                                                             20                  15% CPVC Slurry
                                                                                                                                                                                                                                                                                                 Neutralizer
                                                                                                                                                                                                                 T=90°C
     22°C (I)                                                                                                                                                                                                                                                                                                                                                                                10 % wt
TI                                                                                                                                                                      Cooling   19                              PH=7
                                                                                                                                    90% CPVC
                                                                                                                                    10% H2O
                                                                                                                                                                                                                                                 38                                                                                                 Na Cl                                    %OHNa
                              Natural Gas (Mol)
                               92,5% Metano                                                                                                                                                                                       NaOH                                                                                                             Na2CO3
                         30      4,8% Etano
                                                                                                                                                      P-135                        Recycle Solution    39                       40
                               2,7% Propano
                                                        31                                                                                                                             NaOH
                                                32
                                                                                Hot dry Air                                                           Waste                                                                                               NaOH
                                    Air                   29                                                                                        Treatment                                                                                                            LC
                                                                                 26                       Rotary Dryer
                                                                                                                                                                                                                                                      Feed Drum                             43
                              27          28                                                                                            22
                                                                                                  120°C
                                                                                                                                          Air 110°C 1.3 atm
                                                                                                                                                                                                                                                           42
                                                   90 % Air          Furnance                25                                         20% Relative Humidity
                                                                                                                                                 10% Air Atmosphere                                                               41      Pump


                                                  24                                    99% DRY CPVC                                                23
                                                                                                                                                                                                          Make up Tank
                                                                                                                                                                                                            (NaCH)
                                                                                                                                                                                                                                                                        Pump                                                                              Industrial and Comercial Engineering
                                                                                         0.1% WATER                                                                                                               10 wt %
                                                                                                                                                                                                                                                                                                                                                              Course :         Industrial Technology

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Production of CPVC

  • 1. Production of Chlorinated Polyvinyl Chloride (CPVC) HCl H2O Cl2 25 Kg Bags 16 Waste Liquor 11 NaHCO3 5 H2O 15 Solid PVC TC Resin Surge tank Fluid 1 Pressure Reliefe Pipe Chemical initiator tank Screw Conveyor 11 Fluid Reactor FC Centrifugate T = 21°C Water 2 TC 1 TC NaHCO3 10% NaHCO3 Waste Liquor 8 67-68 %wt Feed Drum Neutralizer TC 2 Cl CPVC Make up Pump 12 14 13 Stired tank FC FFI NaHCO3 H2O 3 PVC Resin 25°C Slurry 7 90% CPVC Heater 17 Slurry 10% 6 10% HCl wt PVC Chlorination reactor 9 T=60 °C Pump FC PI Absorver Screw Conveyor 34 Reactor Preheater 10 Pressure Reliefe Pipe Flare Chlorine 35 4 Water vaporizer TC PC LI Heat Exchanger 36 TC PC Combustion Gas T=250 °C FC 37 Steam Product Centrifuge PI 2 atm 33 PI 21 18 Resine Chlorine 20 15% CPVC Slurry Neutralizer T=90°C 22°C (I) 10 % wt TI Cooling 19 PH=7 90% CPVC 10% H2O 38 Na Cl %OHNa Natural Gas (Mol) 92,5% Metano NaOH Na2CO3 30 4,8% Etano P-135 Recycle Solution 39 40 2,7% Propano 31 NaOH 32 Hot dry Air Waste NaOH Air 29 Treatment LC 26 Rotary Dryer Feed Drum 43 27 28 22 120°C Air 110°C 1.3 atm 42 90 % Air Furnance 25 20% Relative Humidity 10% Air Atmosphere 41 Pump 24 99% DRY CPVC 23 Make up Tank (NaCH) Pump Industrial and Comercial Engineering 0.1% WATER 10 wt % Course : Industrial Technology