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Presentation at the 4th OSV Conference in Oslo on 21 October 2014
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OSV Conference - Upgrading bilge water system on vessels delivered 2010-12
1.
cleanship.se © 2014
Clean Ship Scandinavia AB. All rights reserved. MARPOL Annex I -‐ Case study Upgrading bilge water system on vessels delivered 2010-‐12 21 October 2014
2.
4th Annual Offshore
Support Vessel Conference 21 October 2014 > MARPOL Annex I -‐ Bilge water > Players with different objecOves… > New-‐building specificaOons > Viking Supply Ships -‐ a case study of lessons learned cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved.
3.
About Clean Ship
Scandinavia AB > Company established in August 2011 > Located in Skärhamn on the west coast of Sweden – an island 60 km north of Gothenburg cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. > Mr Niclas Karlsson with background from Uson Marine AB (2002-‐2011) > Assist owners, designers and yards in complying with current and future regula>ons > Provide consul>ng services, engineering and environmental experise Niclas Karlsson Email niclas@cleanship.se Phone +46 736 791 399
4.
cleanship.se © 2014
Clean Ship Scandinavia AB. All rights reserved. MARPOL Annex I Bilge water
5.
MARPOL Annex I
MARPOL Annex I BILGE WATER cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Machinery space bilges Bilge water holding tank Port Recep>on Facili>es OWS >15 ppm Sludge tank <15 ppm Proceeding en route Overboard discharge Incinerator BUT is it really so simple?
6.
MARPOL Annex I
MARPOL Annex I BILGE WATER > Many crew members experience problems with the OWS and the piping systems! > ”Magic pipes” which by-‐passes the ship’s oily-‐water separator is sQll very much in use! cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. A ”Magic pipe” is a direct result of Bilge water separator that doesn’t work the way it is supposed to do.
7.
Waste streams Garbage
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Oily water Sewage Ballast water Grey water An>fouling Ship recycling Air emissions Focus area Most common detainable deficiencies during PSC
8.
Port State Control
– MARPOL related DetenOons Annex I Annex II Annex III Annex IV Annex V Annex VI Oil Noxious Liquid Substances carried in Bulk Harmful Substances carried in Packaged Form Sewage Garbage Air PolluQon Paris MoU parismou.org 2010 794 DetenQons 124 15.6% 1 0.1% 0 8 1.0% 5 0.6% 12 1.5% 2011 cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 608 DetenQons 119 19.6% 1 0.2% 0 9 1.5% 3 0.5% 32 5.3% 2012 651 DetenQons 99 15.2% 0 0 12 1.8% 3 0.5% 21 3.2% Tokyo MoU tokyo-‐mou.org 2010 1,411 DetenQons 236 16.7% 0 1 0.1% 43 3.0% 4 0.3% 9 0.6% 2011 1,560 DetenQons 230 14.7% 0 0 73 4.7% 1 0.1% 11 0.7% 2012 1,420 DetenQons 192 13.5% 0 0 67 4.7% 6 0.4% 18 1.3% US Coast Guard homeport.uscg.mil Detained for environmental protecQon and safety related deficiencies 2010 156 DetenQons 31 19.9% 0 0 -‐ 1 0.6% -‐ 2011 97 DetenQons 23 23.7% 0 0 -‐ 0 -‐ 2012 104 DetenQons 29 27.9% 0 0 -‐ 1 1.0% -‐
9.
MARPOL MARPOL Annex
I PrevenOon of polluOon by Oil MARPOL Annex I BILGE WATER Water Fresh water Sea water Cooling water Boiling water Grey water Black water Oil Heavy fuel oil Diesel oil Lube oil Hydraulic oil cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Chemicals Detergents Foam liquid Solvents Par>cles Metals Soot Bilge water is a mixture of… We are talking about a The composiQon constantly change Emulsifiers Mechanical & Chemical emulsion depending on type of ship, rouQnes onboard, etc
10.
MARPOL Annex I
BILGE WATER A.393 (X) MEPC.60(33) MEPC.107(49) GravitaQonal Filtering equipment GravitaQonal Filtering equipment 15 ppm Bilge Separator Adopted 14 Nov 1977 30 Oct 1992 18 Jul 2003 cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Applicable for installa>ons On or acer 14 November 1978 and unQl 29 April 1994 On or acer 30 April 1994, but before 1 January 2005 Acer 1 January 2005 ”Effec>ve over the complete range of oils which might be carried on board ship” Cannot be expected Cannot be expected Must be capable ”Oil of very high rela>ve density or with a mixture presented to it as an emulsion” Nor can it deal sa>sfactorily Nor can it deal sa>sfactorily Deal sa>sfactorily Emulsifiers Detergents should not be used in the bilges for cleaning purposes Only those cleansing agents which do not affect the performance of the equipment should be used Minimize the presence of Cleansing agents, emulsifiers, solvents or surfactants Comments Care should be taken that the bilge water is fed to the filtering equipment acer the emulsion has broken. The 15 ppm Bilge Separator must be capable of separa>ng the oil from the emulsion MARPOL MARPOL Annex I PrevenOon of polluOon by Oil
11.
MEPC.107(49) Revised Guidelines
and SpecificaOon for PolluOon PrevenOon Equipment for Machinery Space Bilges of Ships Tests are performed by using three grades of test fluids; Test Fluid ’B’ Oil Marine DisQllate Fuel Oil MARPOL Annex I BILGE WATER Test Fluid ’A’ Oil Marine Residual Fuel Oil Water Fresh water 94.78% Oil Test Fluid A 2.5% Test Fluid B 2.5% Chemicals Surfactant 0.05% cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Par>cles ’Iron oxides’ 0.17% Test Fluid ’C’ MEPC.107(49) DuraQon of test: 415 min excl.condiQoning Total approx 9 hours No of samples: 18 205 min excl. condiQoning 60 min excl. condiQoning Efficiency test 6% Test Fluid C 3,000 ppm 150 min excl. condiQoning 9 samples 6 samples 3 samples Efficiency test 0.5-‐1% and 25% Test Fluid B 5,000 – 10,000 ppm Efficiency test 0.5-‐1 % and 25% Test Fluid A 5,000 -‐ 10,000 ppm
12.
MARPOL Annex I
BILGE WATER To consider when designing a Bilge water system 1 cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Opera>onal cost What is the operaQonal cost per m3 treated emulsified bilge water? Including the costs for consumables such as filter elements and chemicals and pumping ashore. It is very easy to get the MEPC.107(49) Type Approval Cer>ficate! The test standard MEPC.107(49) only require test of emulsified ! bilge water for 2,5 hours. Performance 2 Most of the bilge water onboard is emulsified due to the use of different chemicals and chemical addiQves. Can the separator handle chemical emulsions and all chemicals onboard? Ask for the list of approved chemicals which the separator can handle! 3 How is the bilge water system designed? Is the system properly built with heaQng and sekling tanks? IBTS? 4
13.
What is the
challenge? Makers Many makers approach the owners & designers and promote the excellence of their equipment. Some makers will approach the yards with “good prices”… Designers & Owners Not aware of the environmental legislaQon… cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. … quickly focus on the ships main purpose! “Copy & Paste” from old specificaQons.
14.
How to select
a Bilge water separator MARPOL Annex I BILGE WATER -‐ CerQficate MEPC.107(49) and maybe USCG approval -‐ cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. The lowest price! -‐ InstallaQon of equipment, no system integraQon -‐ i.e. ”may” = not needed… Yard Owner Office -‐ Follow RegulaQons and Guidelines -‐ Requirements from the owner -‐ Input from Makers Designer -‐ Follow regulaQons -‐ Cost of operaQon -‐ Time to make money… -‐ ”Get rid of the water” -‐ A unit which fulfill all requirements and is easy to operate and WORKS! -‐ Performance -‐ Port State Control -‐ Maintenance & service -‐ Training on the equipment
15.
cleanship.se © 2014
Clean Ship Scandinavia AB. All rights reserved. Now to the reality onboard….