OSV Conference - Upgrading bilge water system on vessels delivered 2010-12

Clean Ship Scandinavia AB
Clean Ship Scandinavia ABManaging Director at Clean Ship Scandinavia AB
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
MARPOL Annex I -­‐ Case study 
Upgrading bilge water system on vessels delivered 2010-­‐12 
21 October 2014
4th Annual Offshore Support Vessel Conference 21 October 2014 
> MARPOL Annex I -­‐ Bilge water 
> Players with different objecOves… 
> New-­‐building specificaOons 
> Viking Supply Ships -­‐ a case study of lessons learned 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved.
About Clean Ship Scandinavia AB 
> 
Company 
established 
in 
August 
2011 
> 
Located 
in 
Skärhamn 
on 
the 
west 
coast 
of 
Sweden 
– 
an 
island 
60 
km 
north 
of 
Gothenburg 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
> 
Mr 
Niclas 
Karlsson 
with 
background 
from 
Uson 
Marine 
AB 
(2002-­‐2011) 
> 
Assist 
owners, 
designers 
and 
yards 
in 
complying 
with 
current 
and 
future 
regula>ons 
> 
Provide 
consul>ng 
services, 
engineering 
and 
environmental 
experise 
Niclas Karlsson 
Email niclas@cleanship.se 
Phone +46 736 791 399
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
MARPOL Annex I 
Bilge 
water
MARPOL Annex I 
MARPOL Annex I 
BILGE 
WATER 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
Machinery 
space 
bilges 
Bilge 
water 
holding 
tank 
Port 
Recep>on 
Facili>es 
OWS 
>15 
ppm 
Sludge 
tank 
<15 
ppm 
Proceeding 
en 
route 
Overboard 
discharge 
Incinerator 
BUT 
is 
it 
really 
so 
simple?
MARPOL Annex I 
MARPOL Annex I 
BILGE 
WATER 
> 
Many 
crew 
members 
experience 
problems 
with 
the 
OWS 
and 
the 
piping 
systems! 
> 
”Magic 
pipes” 
which 
by-­‐passes 
the 
ship’s 
oily-­‐water 
separator 
is 
sQll 
very 
much 
in 
use! 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
A ”Magic pipe” is a direct result of 
Bilge water separator that doesn’t work 
the way it is supposed to do.
Waste streams 
Garbage 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
Oily 
water 
Sewage 
Ballast 
water 
Grey 
water 
An>fouling 
Ship 
recycling 
Air 
emissions 
Focus 
area 
Most 
common 
detainable 
deficiencies 
during 
PSC
Port State Control – MARPOL related DetenOons 
Annex 
I 
Annex 
II 
Annex 
III 
Annex 
IV 
Annex 
V 
Annex 
VI 
Oil 
Noxious 
Liquid 
Substances 
carried 
in 
Bulk 
Harmful 
Substances 
carried 
in 
Packaged 
Form 
Sewage 
Garbage 
Air 
PolluQon 
Paris 
MoU 
parismou.org 
2010 
794 
DetenQons 
124 
15.6% 
1 
0.1% 
0 
8 
1.0% 
5 
0.6% 
12 
1.5% 
2011 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
608 
DetenQons 
119 
19.6% 
1 
0.2% 
0 
9 
1.5% 
3 
0.5% 
32 
5.3% 
2012 
651 
DetenQons 
99 
15.2% 
0 
0 
12 
1.8% 
3 
0.5% 
21 
3.2% 
Tokyo 
MoU 
tokyo-­‐mou.org 
2010 
1,411 
DetenQons 
236 
16.7% 
0 
1 
0.1% 
43 
3.0% 
4 
0.3% 
9 
0.6% 
2011 
1,560 
DetenQons 
230 
14.7% 
0 
0 
73 
4.7% 
1 
0.1% 
11 
0.7% 
2012 
1,420 
DetenQons 
192 
13.5% 
0 
0 
67 
4.7% 
6 
0.4% 
18 
1.3% 
US 
Coast 
Guard 
homeport.uscg.mil 
Detained 
for 
environmental 
protecQon 
and 
safety 
related 
deficiencies 
2010 
156 
DetenQons 
31 
19.9% 
0 
0 
-­‐ 
1 
0.6% 
-­‐ 
2011 
97 
DetenQons 
23 
23.7% 
0 
0 
-­‐ 
0 
-­‐ 
2012 
104 
DetenQons 
29 
27.9% 
0 
0 
-­‐ 
1 
1.0% 
-­‐
MARPOL MARPOL Annex I 
PrevenOon of polluOon by Oil 
MARPOL Annex I 
BILGE 
WATER 
Water 
Fresh 
water 
Sea 
water 
Cooling 
water 
Boiling 
water 
Grey 
water 
Black 
water 
Oil 
Heavy 
fuel 
oil 
Diesel 
oil 
Lube 
oil 
Hydraulic 
oil 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
Chemicals 
Detergents 
Foam 
liquid 
Solvents 
Par>cles 
Metals 
Soot 
Bilge 
water 
is 
a 
mixture 
of… 
We 
are 
talking 
about 
a 
The 
composiQon 
constantly 
change 
Emulsifiers 
Mechanical 
& 
Chemical 
emulsion 
depending 
on 
type 
of 
ship, 
rouQnes 
onboard, 
etc
MARPOL Annex I 
BILGE 
WATER 
A.393 
(X) 
MEPC.60(33) 
MEPC.107(49) 
GravitaQonal 
Filtering 
equipment 
GravitaQonal 
Filtering 
equipment 
15 
ppm 
Bilge 
Separator 
Adopted 
14 
Nov 
1977 
30 
Oct 
1992 
18 
Jul 
2003 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
Applicable 
for 
installa>ons 
On 
or 
acer 
14 
November 
1978 
and 
unQl 
29 
April 
1994 
On 
or 
acer 
30 
April 
1994, 
but 
before 
1 
January 
2005 
Acer 
1 
January 
2005 
”Effec>ve 
over 
the 
complete 
range 
of 
oils 
which 
might 
be 
carried 
on 
board 
ship” 
Cannot 
be 
expected 
Cannot 
be 
expected 
Must 
be 
capable 
”Oil 
of 
very 
high 
rela>ve 
density 
or 
with 
a 
mixture 
presented 
to 
it 
as 
an 
emulsion” 
Nor 
can 
it 
deal 
sa>sfactorily 
Nor 
can 
it 
deal 
sa>sfactorily 
Deal 
sa>sfactorily 
Emulsifiers 
Detergents 
should 
not 
be 
used 
in 
the 
bilges 
for 
cleaning 
purposes 
Only 
those 
cleansing 
agents 
which 
do 
not 
affect 
the 
performance 
of 
the 
equipment 
should 
be 
used 
Minimize 
the 
presence 
of 
Cleansing 
agents, 
emulsifiers, 
solvents 
or 
surfactants 
Comments 
Care 
should 
be 
taken 
that 
the 
bilge 
water 
is 
fed 
to 
the 
filtering 
equipment 
acer 
the 
emulsion 
has 
broken. 
The 
15 
ppm 
Bilge 
Separator 
must 
be 
capable 
of 
separa>ng 
the 
oil 
from 
the 
emulsion 
MARPOL MARPOL Annex I 
PrevenOon of polluOon by Oil
MEPC.107(49) 
Revised Guidelines and SpecificaOon for PolluOon PrevenOon Equipment for Machinery Space Bilges of Ships 
Tests 
are 
performed 
by 
using 
three 
grades 
of 
test 
fluids; 
Test 
Fluid 
’B’ 
Oil 
Marine 
DisQllate 
Fuel 
Oil 
MARPOL Annex I 
BILGE 
WATER 
Test 
Fluid 
’A’ 
Oil 
Marine 
Residual 
Fuel 
Oil 
Water 
Fresh 
water 
94.78% 
Oil 
Test 
Fluid 
A 
2.5% 
Test 
Fluid 
B 
2.5% 
Chemicals 
Surfactant 
0.05% 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
Par>cles 
’Iron 
oxides’ 
0.17% 
Test 
Fluid 
’C’ 
MEPC.107(49) 
DuraQon 
of 
test: 
415 
min 
excl.condiQoning 
Total 
approx 
9 
hours 
No 
of 
samples: 
18 
205 
min 
excl. 
condiQoning 
60 
min 
excl. 
condiQoning 
Efficiency 
test 
6% 
Test 
Fluid 
C 
3,000 
ppm 
150 
min 
excl. 
condiQoning 
9 
samples 
6 
samples 
3 
samples 
Efficiency 
test 
0.5-­‐1% 
and 
25% 
Test 
Fluid 
B 
5,000 
– 
10,000 
ppm 
Efficiency 
test 
0.5-­‐1 
% 
and 
25% 
Test 
Fluid 
A 
5,000 
-­‐ 
10,000 
ppm
MARPOL Annex I 
BILGE 
WATER 
To consider when designing a Bilge water system 
1 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
Opera>onal 
cost 
What 
is 
the 
operaQonal 
cost 
per 
m3 
treated 
emulsified 
bilge 
water? 
Including 
the 
costs 
for 
consumables 
such 
as 
filter 
elements 
and 
chemicals 
and 
pumping 
ashore. 
It 
is 
very 
easy 
to 
get 
the 
MEPC.107(49) 
Type 
Approval 
Cer>ficate! 
The 
test 
standard 
MEPC.107(49) 
only 
require 
test 
of 
emulsified 
! 
bilge 
water 
for 
2,5 
hours. 
Performance 
2 
Most 
of 
the 
bilge 
water 
onboard 
is 
emulsified 
due 
to 
the 
use 
of 
different 
chemicals 
and 
chemical 
addiQves. 
Can 
the 
separator 
handle 
chemical 
emulsions 
and 
all 
chemicals 
onboard? 
Ask 
for 
the 
list 
of 
approved 
chemicals 
which 
the 
separator 
can 
handle! 
3 
How 
is 
the 
bilge 
water 
system 
designed? 
Is 
the 
system 
properly 
built 
with 
heaQng 
and 
sekling 
tanks? 
IBTS? 
4
What is the challenge? 
Makers 
Many 
makers 
approach 
the 
owners 
& 
designers 
and 
promote 
the 
excellence 
of 
their 
equipment. 
Some 
makers 
will 
approach 
the 
yards 
with 
“good 
prices”… 
Designers 
& 
Owners 
Not 
aware 
of 
the 
environmental 
legislaQon… 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
… 
quickly 
focus 
on 
the 
ships 
main 
purpose! 
“Copy 
& 
Paste” 
from 
old 
specificaQons.
How to select a Bilge water separator 
MARPOL Annex I 
BILGE 
WATER 
-­‐ 
CerQficate 
MEPC.107(49) 
and 
maybe 
USCG 
approval 
-­‐ 
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
The 
lowest 
price! 
-­‐ 
InstallaQon 
of 
equipment, 
no 
system 
integraQon 
-­‐ 
i.e. 
”may” 
= 
not 
needed… 
Yard 
Owner 
Office 
-­‐ 
Follow 
RegulaQons 
and 
Guidelines 
-­‐ 
Requirements 
from 
the 
owner 
-­‐ 
Input 
from 
Makers 
Designer 
-­‐ 
Follow 
regulaQons 
-­‐ 
Cost 
of 
operaQon 
-­‐ 
Time 
to 
make 
money… 
-­‐ 
”Get 
rid 
of 
the 
water” 
-­‐ 
A 
unit 
which 
fulfill 
all 
requirements 
and 
is 
easy 
to 
operate 
and 
WORKS! 
-­‐ 
Performance 
-­‐ 
Port 
State 
Control 
-­‐ 
Maintenance 
& 
service 
-­‐ 
Training 
on 
the 
equipment
cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 
Now to the reality onboard….
1 of 15

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OSV Conference - Upgrading bilge water system on vessels delivered 2010-12

  • 1. cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. MARPOL Annex I -­‐ Case study Upgrading bilge water system on vessels delivered 2010-­‐12 21 October 2014
  • 2. 4th Annual Offshore Support Vessel Conference 21 October 2014 > MARPOL Annex I -­‐ Bilge water > Players with different objecOves… > New-­‐building specificaOons > Viking Supply Ships -­‐ a case study of lessons learned cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved.
  • 3. About Clean Ship Scandinavia AB > Company established in August 2011 > Located in Skärhamn on the west coast of Sweden – an island 60 km north of Gothenburg cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. > Mr Niclas Karlsson with background from Uson Marine AB (2002-­‐2011) > Assist owners, designers and yards in complying with current and future regula>ons > Provide consul>ng services, engineering and environmental experise Niclas Karlsson Email niclas@cleanship.se Phone +46 736 791 399
  • 4. cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. MARPOL Annex I Bilge water
  • 5. MARPOL Annex I MARPOL Annex I BILGE WATER cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Machinery space bilges Bilge water holding tank Port Recep>on Facili>es OWS >15 ppm Sludge tank <15 ppm Proceeding en route Overboard discharge Incinerator BUT is it really so simple?
  • 6. MARPOL Annex I MARPOL Annex I BILGE WATER > Many crew members experience problems with the OWS and the piping systems! > ”Magic pipes” which by-­‐passes the ship’s oily-­‐water separator is sQll very much in use! cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. A ”Magic pipe” is a direct result of Bilge water separator that doesn’t work the way it is supposed to do.
  • 7. Waste streams Garbage cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Oily water Sewage Ballast water Grey water An>fouling Ship recycling Air emissions Focus area Most common detainable deficiencies during PSC
  • 8. Port State Control – MARPOL related DetenOons Annex I Annex II Annex III Annex IV Annex V Annex VI Oil Noxious Liquid Substances carried in Bulk Harmful Substances carried in Packaged Form Sewage Garbage Air PolluQon Paris MoU parismou.org 2010 794 DetenQons 124 15.6% 1 0.1% 0 8 1.0% 5 0.6% 12 1.5% 2011 cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. 608 DetenQons 119 19.6% 1 0.2% 0 9 1.5% 3 0.5% 32 5.3% 2012 651 DetenQons 99 15.2% 0 0 12 1.8% 3 0.5% 21 3.2% Tokyo MoU tokyo-­‐mou.org 2010 1,411 DetenQons 236 16.7% 0 1 0.1% 43 3.0% 4 0.3% 9 0.6% 2011 1,560 DetenQons 230 14.7% 0 0 73 4.7% 1 0.1% 11 0.7% 2012 1,420 DetenQons 192 13.5% 0 0 67 4.7% 6 0.4% 18 1.3% US Coast Guard homeport.uscg.mil Detained for environmental protecQon and safety related deficiencies 2010 156 DetenQons 31 19.9% 0 0 -­‐ 1 0.6% -­‐ 2011 97 DetenQons 23 23.7% 0 0 -­‐ 0 -­‐ 2012 104 DetenQons 29 27.9% 0 0 -­‐ 1 1.0% -­‐
  • 9. MARPOL MARPOL Annex I PrevenOon of polluOon by Oil MARPOL Annex I BILGE WATER Water Fresh water Sea water Cooling water Boiling water Grey water Black water Oil Heavy fuel oil Diesel oil Lube oil Hydraulic oil cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Chemicals Detergents Foam liquid Solvents Par>cles Metals Soot Bilge water is a mixture of… We are talking about a The composiQon constantly change Emulsifiers Mechanical & Chemical emulsion depending on type of ship, rouQnes onboard, etc
  • 10. MARPOL Annex I BILGE WATER A.393 (X) MEPC.60(33) MEPC.107(49) GravitaQonal Filtering equipment GravitaQonal Filtering equipment 15 ppm Bilge Separator Adopted 14 Nov 1977 30 Oct 1992 18 Jul 2003 cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Applicable for installa>ons On or acer 14 November 1978 and unQl 29 April 1994 On or acer 30 April 1994, but before 1 January 2005 Acer 1 January 2005 ”Effec>ve over the complete range of oils which might be carried on board ship” Cannot be expected Cannot be expected Must be capable ”Oil of very high rela>ve density or with a mixture presented to it as an emulsion” Nor can it deal sa>sfactorily Nor can it deal sa>sfactorily Deal sa>sfactorily Emulsifiers Detergents should not be used in the bilges for cleaning purposes Only those cleansing agents which do not affect the performance of the equipment should be used Minimize the presence of Cleansing agents, emulsifiers, solvents or surfactants Comments Care should be taken that the bilge water is fed to the filtering equipment acer the emulsion has broken. The 15 ppm Bilge Separator must be capable of separa>ng the oil from the emulsion MARPOL MARPOL Annex I PrevenOon of polluOon by Oil
  • 11. MEPC.107(49) Revised Guidelines and SpecificaOon for PolluOon PrevenOon Equipment for Machinery Space Bilges of Ships Tests are performed by using three grades of test fluids; Test Fluid ’B’ Oil Marine DisQllate Fuel Oil MARPOL Annex I BILGE WATER Test Fluid ’A’ Oil Marine Residual Fuel Oil Water Fresh water 94.78% Oil Test Fluid A 2.5% Test Fluid B 2.5% Chemicals Surfactant 0.05% cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Par>cles ’Iron oxides’ 0.17% Test Fluid ’C’ MEPC.107(49) DuraQon of test: 415 min excl.condiQoning Total approx 9 hours No of samples: 18 205 min excl. condiQoning 60 min excl. condiQoning Efficiency test 6% Test Fluid C 3,000 ppm 150 min excl. condiQoning 9 samples 6 samples 3 samples Efficiency test 0.5-­‐1% and 25% Test Fluid B 5,000 – 10,000 ppm Efficiency test 0.5-­‐1 % and 25% Test Fluid A 5,000 -­‐ 10,000 ppm
  • 12. MARPOL Annex I BILGE WATER To consider when designing a Bilge water system 1 cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Opera>onal cost What is the operaQonal cost per m3 treated emulsified bilge water? Including the costs for consumables such as filter elements and chemicals and pumping ashore. It is very easy to get the MEPC.107(49) Type Approval Cer>ficate! The test standard MEPC.107(49) only require test of emulsified ! bilge water for 2,5 hours. Performance 2 Most of the bilge water onboard is emulsified due to the use of different chemicals and chemical addiQves. Can the separator handle chemical emulsions and all chemicals onboard? Ask for the list of approved chemicals which the separator can handle! 3 How is the bilge water system designed? Is the system properly built with heaQng and sekling tanks? IBTS? 4
  • 13. What is the challenge? Makers Many makers approach the owners & designers and promote the excellence of their equipment. Some makers will approach the yards with “good prices”… Designers & Owners Not aware of the environmental legislaQon… cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. … quickly focus on the ships main purpose! “Copy & Paste” from old specificaQons.
  • 14. How to select a Bilge water separator MARPOL Annex I BILGE WATER -­‐ CerQficate MEPC.107(49) and maybe USCG approval -­‐ cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. The lowest price! -­‐ InstallaQon of equipment, no system integraQon -­‐ i.e. ”may” = not needed… Yard Owner Office -­‐ Follow RegulaQons and Guidelines -­‐ Requirements from the owner -­‐ Input from Makers Designer -­‐ Follow regulaQons -­‐ Cost of operaQon -­‐ Time to make money… -­‐ ”Get rid of the water” -­‐ A unit which fulfill all requirements and is easy to operate and WORKS! -­‐ Performance -­‐ Port State Control -­‐ Maintenance & service -­‐ Training on the equipment
  • 15. cleanship.se © 2014 Clean Ship Scandinavia AB. All rights reserved. Now to the reality onboard….