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‫اﻟﺤﺪﻳﺪﻳﺔ‬ ‫ﻟﻠﺼﻨﺎﻋﺎت‬ ‫اﻻﺗﻔﺎق‬ ‫ﺷﺮﻛﺔ‬ ‫ﺷﺮﻛﺎت‬ ‫أﺣﺪى‬
DAMMAM JEDDAH
www.altuwairqi.com
Al-Faisal Steel Products Company
P
.O. Box 7600 Dammam, 31472 Saudi Arabia
Tel.: +966 3 812 2212 • Fax: +966 3 812 2128
E-mail: fspc@altuwairqi.com
Al-Faisal Steel Products Company (Makkah)
P
.O.Box 1166 Jeddah, 21431 SaudiArabia
Tel.: +966 2 591 6330 • Fax: +966 2 591 6669
E-mail: fspc@altuwairqi.com
Al-Faisal Steel Products Company (Al-Riyadh)
P
.O.Box 7918 Riyadh, 11472 SaudiArabia
Tel.: +966 1 478 9912 • Fax: +966 1 476 7693
E-mail: fspc@altuwairqi.co
P R E Q U A L I F I C A T I O N
WEPROVIDE
SOLUATIONS
As Kingdom of Saudi Arabia’s economic development emerge strongly, the
steel industry has been enhancing and strengthening the kingdom
economic policy and contributing its might. In this course Al-Faisal Steel
Products Company (FSPC) was founded in the year of 2003. Since that time
the company’s operations have expanded to keep pace with growing
domestic market needs. Sales offices have been established throughout
Saudi Arabia including Dammam, Riyadh and Jeddah. In 2006 Al-Faisal
Steel Products Company established a production unit in Makkah to have
better customer services in western province. FSPC is one of the leading
companies in the manufacturing of steel mesh, spring wire, fabrication of
rebar, fusion bonded epoxy coated rebar, hot and cold rolled rebar,
LRPC Strand, Galvanized Steel Wire, Epoxy Coated Welded Wire Mesh,
High Carbon steel, Low Carbon steel. FSPC is the largest downstream
company in the region equipped with state-of-the-art production facility.
Customized user requirements of pre-fabricated steel reinforcement are
evaluated for detailing, fabrication and identification of the components for
easy and efficient handling at site.
FSPC is the first domestic downstream steel producer to be certified ISO
9001-2008. We are proud of this achievement and recognize that ISO
certificate is the platform on which to build a total quality management
system.
Customer satisfaction
thru excellence in service
is the true purpose of
our steel business enterprise.
Customer satisfaction
thru excellence in service
is the true purpose of
our steel business enterprise.
1
2 3
Vision
The vison of FSPC is for a sustainable Saudi steel industrys
trategically positioned for growth and innovation and emerge as
“Leader in Steel Solutions”
Mission
We strive consistently to supply high quality products,
vprovide related services and solutions in markets world
wide by utilizing innovative technologies in an
environment of motivated human resources, continuous
improvement, highest business standards,work ethics and
corporate citizenship, leading to add value to our
customers.
• FSPC identifies unique team spirit and
team work, exhibits an excellent blend
of experience and energy, be it in the
field of managament, Administration,
Production and Distribution.
• To influence market opinion in support
of Saudi Arabian steel industries,
committe to manufacture products that
meet qualitative requirements of any
project.
Corporate Overview
Quality Policy
Al Faisal Steel Products Company (FSPC) is well reputed downstream industry and proudly a subsidiary of Al Ittefaq Steel
Products Co. based in Dammam, Saudi Arabia. With an annual production of 600,000 MT, we set “New Standards of
Excellence” in the steel industries in GCC.
Steel helps build the infrastructure of the modern world. Our position in the industry brings unique opportunities and
unique responsibilities. Our future success partly depends on the wider world giving us the freedom and flexibility to
succeed.
We are growing by leveraging all the advantages we have in terms of geographical size and scale, product expertise and
customer focus.
Al Faisal Steel Products Co. dedicates itself to “Total Quality” and constantly strives for supplying world class goods and
services at optimal cost and is committed to:
1. Implement effective Quality Management System and carry out continual improvement in all aspects of business.
2. Yearly plan to implement Quality objectives for each department and critically review achievements of the same
end of year.
3. Encourage all employees to contribute effectively and positively in improving not only in Quality of
Products but also Quality of life by creating and maintaining healthy, clean and safe work
environment.
4. Enhance the productivity and efficiency by investing not only in latest technology but
also in human asset to improve their knowledge and skill to deliver world class goods
and services at optimal cost.
Approval
Our products are approved by the following “Benchmark Companies of Saudi Arabia” and also ISO 9001-2008 and
SASO certified.
4 5
Our Products
Our Products
Epoxy Coating (FBEC) Cut & Bend Black & Epoxy
Welded Wire Mesh Black & Epoxy Low Relaxation Pre-Stressed Concrete Strand
Galvanizing Wire Cold Rolled Coil and Deformed Bar
Cold Drawn Wires Deformed Rebar, Rebar Coil & Plain Wire Rod
6 7
8
Fusion Bonded Epoxy Coating commonly referred as FBE coating
is widely used to protect concrete reinforcing bars used in
construction. FBE coatings are in the form of dry powder at normal
athmospheric temperature. The powder is applied electrostatically
on to the cleaned surface of hot steel rebar, where it fuses, melts,
flows and cures to an adherent continous chemi- cally cross-linked
protective film. FBEC is used to protect reinforcing steel in concrete
in the most adverse environments that are prone to corrosion over
the last 35 years all over the world.
Fusion Bonded Epoxy Coating (FBEC)
EPOXY COATED REBAR ASTM A775
Nominal No. of Bars Nominal Nominal
Diameter per bundle Weight CSA
mm kg/m mm²
8 422 0.40 50.3
10 270 0.62 78.5
12 188 0.89 113
14 138 1.21 154
16 106 1.58 201
18 84 2.00 254
20 68 2.47 314
22 56 2.98 381
25 44 3.85 491
28 34 4.83 616
32 26 6.31 804
Technical Data Sheet of Fusion Bonded Epoxy Coating
STANDARD: ASTM A775 / A775M.
EPOXY POWDER FROM: JOTUN CORRO-COAT SAUDI ARABIA
S.NO. DESCRIPTION STANDARD SPECIFIED REQUIREMENTS
1 VISUAL INSPECTION OF OIL AND GREASE FREE OF OIL AND GREASE
2 SHOT BLASTING AGAINSTSSP VIS 1 SSPC VIS 1 STANDARD (NEAR WHITE)
3 COPPER SULPHATE TEST MILL SCALE CONTAMINTION TURN RED COLOUR
4 CHLORIDE TEST STANDARD REFERENCE (<10 MICRO GRAM / sq cm.
5 SURFACE PROFILE TEST 40 – 115 MICRONS
6 BACK CONTAMINATION TAPE TEST BACK CONTAMINATION STANDARDS (<20%)
7 TEMPERATURE OF REBARS 232º – 239º C
8 MEK TEST NO REACTION OF MEK SOLUTION ON EPOXY COATING
9 HOLIDAY TEST 3 HOLES/ PER METER LENGTH (max)
10 THICKNESS OF COATING 175 – 300 MICRONS - Every 2 Hrs.
11 BENDING TEST BENDING AROUND 6D MANDREL- Every 4 Hrs.
9
10 11
C&B division is well equipped with modern state of art
technology equipments from world renowned m/c
manufacturers for cutting & bending according to
international standards ASTM,ACI-315, ACI-316 &
ACI-318, BS-4466, BS-8666 for reinforcing steel to reduce
(steel wastages / delivery time) and to have product with
higher dimensional accuracy. Shear line /Double bender /
Single bender / Stirrup machines are with latest
computerized programming features for different shapes and
sizes, and are handled by highly skilled work force.
Main advantages we are giving to our coustomers by adopting
international practices for construction sector:
1. As per specification /drawings quick delivery is ready for
installation.
2.Production with delivery schedule as per customer’s requirement.
3. With minimum wastage of steel .
4. JIT approach reduces space and labour requirement at site.
5. Reduction in construction time .
6. Producing as per BS and ASTM standards
Cut & Bend of Reinforcement Bar
(Black & Epoxy Coated Rebar)
Shapes, their method of measurement
A
A
h
A
n
A
n n
A
h h
(B)
A
or
r
(C)
A
B
r r
B
A
C
r
B
A
r
A
B
r
A
(E)
C
B
D
r
or
A
(E)
C
D
B
r
A
(C)
r
B
A
R
C
A
B
B
A
(B)
r
A
r
(C)
B
R (non standard
(B)
(A)
B≥2r + 2d
(C)
D E
A B
r r
A
C
B
(D)
r
A
C
B Semi-circular
B≥2R + 2d
A
C
D
r
r
n
B
B
A (C)
r r
D
C
D
(C) (E)
r r
r
r
B
B
D≥2d
(C)
A
B
r
r
D≥2d
SHAPE
CODE
SHAPE SHAPE
CODE
SHAPE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
B
(D)
A
C
r
Semi-circular
C≥2r + 2d
26
Welded Wire Mesh
(Epoxy Coated and Galvanized)
Welded “Wire Mesh” is a steel reinforcement material in
concrete. The mesh can replace traditional “cut & bend”. The
welded mesh is an electric fusion welded pre-fabricated
reinforcement consisiting of a series of parallel longitudinal
wires with accurate spacing weld to cross wires at the
required spacing according to national and international
standard such as ASTM A 497, ASTM A 884/A, 884M, BS
4483, DIN 488 and SASO. Welded Wire Mesh is made of high
quality steel wire through automatic process and sophisticated
welding technique used to produce the mesh with prcecise
dimentional control and the product resullts in considerable
saving in time, labour and money.
Welded Wire Fabric B.S 4483
TYPE
CODE MAIN CROSS MAIN CROSS MAIN CROSS MAIN CROSS
LONGITUDINAL WIRE
MM
WIRE DIAMETER
MM
CROSS SECTIONAL
AREA IN MM
WEIGHT
KG S.
SQUARE MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS
A 393 200 200 10 10 393 393 71.00 6.16
A 252 200 200 8 8 252 252 45.50 3.95
A 193 200 200 7 7 193 193 34.80 3.02
A 142 200 200 6 6 142 142 25.60 2.22
A 98 200 200 5 5 98 98 17.70 1.54
STRUCTURAL MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS
B 1131 100 200 12 8 1131 252 125.60 10.90
B 785 100 200 10 8 785 252 93.80 8.14
B 503 100 200 8 8 503 252 68.30 5.93
B 385 100 200 7 7 385 193 52.20 4.53
B 283 100 200 6 7 283 193 43.00 3.73
B 196 100 100 5 7 196 193 35.10 3.05
LONG MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS
C 785 100 400 10 6 785 70.8 77.40 6.72
C 503 100 400 8 5 503 49 50.00 4.34
C 385 100 400 7 5 385 49 39.40 3.41
C 283 100 400 6 5 283 49 30.10 2.61
Standard Sheet to DIN 448
TYPE
CODE MAIN CROSS MAIN CROSS MAIN CROSS MAIN CROSS
WIRE PITCH
MM
WIRE DIAMETER
MM
CROSS SECTIONAL
AREA IN MM
WEIGHT
KG S.
MESH FABRICS IN 5M LONG X 2.15 WIDE SHEETS
Q 188 150 150 6 1.88 1.88 32.40 3.01
Q 221 150 150 6.5+5 6.5 2.21 2.21 33.70 3.14
Q 257 150 150 7+5 7 2.57 2.57 38.20 3.55
Q 377 150 150 6 bdle 8.5 3.77 3.78 56.00 5.21
R 188 150 250 6 4 1.88 0.50 20.90 1.90
R 221 150 250 6.5+5 4 2.21 0.50 21.60 2.01
R 257 150 250 7+5 4.5 2.57 0.64 25.10 2.33
R 317 150 250 5.5 bdle 4.5 3.17 0.64 29.70 2.76
R 377 150 250 6 bdle 5 3.77 0.78 35.50 3.30
R 443 150 250 6.5 bdle 5.5 4.43 0.95 41.80 3.89
MESH FABRICS IN 6M LONG X 2.15 WIDE SHEETS
Q 513 150 100 7 bdle 8 5.13 5.03 90.80 7.04
R 513 150 250 7 bdle 6 5.13 1.13 58.60 4.54
R 589 150 250 7.5 bdle 6.5 5.89 1.33 67.50 5.24
K 664 100 250 6.5 bdle 6.5 6.64 1.33 69.60 5.39
K 770 100 250 7 bdle 7 7.7 1.54 80.80 6.27
K 884 100 250 7.5 bdle 7.5 8.84 1.77 92.90 7.20
12 13
14
Low Relaxation Pre-Stressed
Concrete Strand
PC Strands widely used as steel material in place of the
traditional construction materials, such as: rebar and wire rod.
It consist of helically laid wires spun together in the same
direction. The LRPC Strands Product contains 7 wires in a strand.
Low Relaxation PC Strands is used in the pre-stressed concrete
girders for road, flyovers, river and railway bridges, pre-stressed
concrete domes, hollow core slabs, beams and TT slabs, silos, hangers,
aqueducts, viaducts and railway sleepers. By using LRPC Strand, 10%
reduction in steel requirement is possible.
Through saving number of anchorages, ducts, sheatings, wedges and man
hour, overall reduction of project cost is a must.
Due to reduced size of structural members reduction in concrete
requirement is viable.
15
Low Relaxation PC Stand Technical Data
Nominal
Area
(mm²)
Tensile
Strength
N/mm2
Min.Breaking
Load
(KN)
Min. Load
@ 1%
Extension (KN)
Mass
Kg/Km
Lay Length
(12-16)D mm
Max.
Relaxation
at 1000 hrs.
70%
Min. Elong
@ 600 mm
Gauge
Length(%)
Nominal
Size (mm)
Grade
Packing
Net Weight of Coil Approximately 3000 kgs or As Per Customer’s Requirement
The Strands will be furnished on reeless pack having a minimum core diameter of 610mm unless otherwise specified by the customer.
Note: The Modulus of Elasticity may be taken to be 195 Gpa (kN/mm2)
ASTM A 416 LOW RELAXATION
7 Wires Uncoated Pre-Stressed Concrete Strand is manufactured in accordance with International standard such as:
• ASTM A 416
• BS 5896
9.53 52.0 432 89 80.1 405 115-152
12.70 92.9 582 160 144.1 730 153-203 3.5 2.5
1860 (270) 15.24 139.0 775 240 216.2 1090 183-243
9.53 55 1102 102 92.1 430 115-152
12.70 98.7 294 184 165.3 780 153-203
1725 (250) 15.24 140 405 261 234.6 1100 183-243 3.5 2.5
15.7 150 548 279 251.4 1200 188-251
Grade ø Area Kg/m B.L 1% Elx Rol
1860 15.70 150 1200 279 251.4 3.5 2.5
Nominal
Area
(mm²)
Tensil
Strength
Mpa
Min. Breaking
Load
(kN)
Load
at 1%
(kN)
Nominal
Mass Per
Meter
(Kg/Km)
Max.
Relaxation
After
1000 hrs.
@ 70% Load
Min.
Elong @
600 mm
Gauge
Length(%)
Diameter
(mm)
Grade
BS 5896 / LOW RELAXATION
9.30 52 1770 92 81 406.1
Stadard 12.50 93 1770 165 145 726.3 3.5 2.5
Strand (1770) 15.70 150 1770 266 234 1172
9.30 52 1860 96.7 85.1 406.1
9.60 55 1860 102 89.8 429.6
Super 12.50 93 1860 173 152 726.3 3.5 2.5
Strand (1860) 12.90 100 1860 186 164 781
15.70 150 1860 279 246 1172
16 17
FSPC has highly
sophisticated 32 wire hot dip
galvanizing automated line with the
facility of on-line annealing of drawn
wire, nitrogen wiping facility for precise
control of zinc coating weight and uniformity of
coating. The line has computerized Zinc coating
monitoring system and can produce sizes from 0.8
mm to 4.5 mm steel wire which are used for electrical
cable armoring, fencing and construction, barbed wire,
nail, tying and binding wire. Testing of Galvanized Wire is
carried out round the clock by highly qualified and trained
technicians by using hitech equipment to conform
specifications with the customer’s requirement.
Galvanizing
Technical Data Sheet for Galvanized Armour Wire
Technical Data Sheet for Galvanized Cable Armour Wire
ARMOURING WIRE
Galvanized steel wire is manufactured in accordance with International Specification such as:
Min. Inner Coil Dia In Coils of
Max. Outer Coil Dia ID 300 mm Min. OD 800 mm Max.
Approx. Net Weight Max. 600 kg
Packaging Type Air Coils
We certify that the above materials comply with the specification standard / Customers Standard
• Armouring Wire BS EN 10244, 10244-2, 10218-1, 10257-1 • Heavy Coating ASTM A 392 • Wipe Off Coating ASTM F-668 • Commercial Coating ASTM A 641
Size (mm)
Min. Mass of Zinc
Coating (g/m²)
0.80 145 273.5 4D 340 - 500 7.5%
1.25 180 112.45 4D 340 - 500 10%
1.60 195 68.64 4D 340 - 500 10%
2.00 215 43.93 4D 340 - 500 10%
2.50 245 28.11 4D 340 - 500 10%
3.15 255 17.71 4D 340 - 500 10%
Heavy Coating ASTM A 392 3.76 366 3D 340 - 500
4.50 366 3D 340 - 500
Wipe Off ASTM F 668 2.00 to 2.65 92 1D 340 - 500
3.00 to 3.76 92 1D 340 - 500
Commwcial ASTM A 641 1.80 65 1D 340 - 500
2.00 to 2.50 70 1D 340 - 500
3.00 to 3.76 70 1D 340 - 500
4.00 70 2D 340 - 500
Max. Resistance
at 20° C(Ω/km)
Adherence
of Coating
Tensile Strength
Mpa
Elong %
HEAVY COATING, WIPE OFF COATING & COMMERCIAL COATING
Standard Size (mm)
Min. Mass of Zinc
Coating (g/m²)
Adherence
of Coating
Tensile Strength
Mpa
Commercial Class- I
1.50 - 1.90 mm 65
1.90 - 2.30 mm 75
2.30 - 3.20 mm 85
3.20 - 4.00 mm 100
Sl# Description
1 Material Galvanized Steel Wire
2 Application Cable Armor Wire
3 Reference Standard EN 10244-1, EN 1024402, EN 10257-1, EN 10218-1
10 Wrap Test 4xD
11 Tensile Strength Min 340 Mpa, Max 500 Mpa
12 Elongation (%) 10% for Wire Dia >0.9 mm, 7.5% for Dia 0.4 mm <d ≤ 0.9 mm
13 Packing Air Coils
14 Minimum Inner Coil Diameter 450 mm
15 Maximum Outer Coil Diameter 800 mm
16 Approximate Net coil Weight Max 800 Kg
Product Type / Standard Wire Dia (mm) Min Zinc Coating wt (g/m2
)Tensile Strength (Mpa)
HEAVY COATING ASTM A 392 ASTM A 392 3.76 366 340-500
Zinc Coated Steel Chain Link Fence Fabric 4.00 366 340-500
4.50 366 340-500
WIPE OFF ASTM F-668
PVC Coated Steel Chain Link Fence Fabric
2.00-3.76 92 340-500
COMMERCIAL ASTM A 641
1.50-1.90 65 340-500
Zinc Coated Carbon Steel Wire
1.90 - 2.30 75 340-500
2.30-3.20 85 340-500
3.20-4.00 100 340-500
4 Diameter (mm) 0.80 0.90 1.25 1.60 2.00 2.50 3.15
5 Tolerance (mm) ±0.035 ±0.035 ±0.040 ±0.045 ±0.050 ±0.060 ±0.070
6 Min Mass of Zinc Coating (g/m2
) 145 155 180 195 215 245 255
7 Max Resistance at 20°C (Ω/Km) 275 216.92 112.45 68.64 43.93 28.11 17.71
8 Dip Test 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt
1 Dip 1 Dip 1 Dip 1 Dip 1 Dip 1 Dip 1 Dip
9 Torsion Gauge 75 75 75 150 150 150 150
(Min Number of Turns) Turns 33 33 24 37 30 24 19
Note: We can Produce Galvanized wire as per Customer Specification
Shelf Life or Storage Life
The Life of the Material depends on Storage Condition.
Chemical Composition / properties remain same even with the passage of time.
Mechanical Property like Tensile Strength may vary due to strain aging of extended period of time.
Visual appearance like color of material may deteriorate depending on storage condition.
Specification of Heavy Coating, Wipe Off & Commercial Coating for Galvanized Steel
18 19
Cold Rolling division of FSPC has high speed rolling line from best
European rolling line machine manufacturer with all modern PLC
control mechanism to reduce diameter and increase tensile strength of
plain hot roll steel with dimensional accuracy and standard ribs
formation required for bonding stren- gth in construction sector.
Rolling technology from EUROLLS has added another dimension in
having consistency in product quality.
Cold Rolled Coil and Deformed Bar
Wire drawing division of FSPC has world’s best wire
drawing machines with all advanced features of
on line inspection with laser detected diameter
measurement and tension sensors with PLC controlled
mechanism.
• Drawing mechanism is carefully designed
to ensure optimum process.
• Uniform coil weight.
• Traceability of coils.
Cold drawn wires are produced as per ASTM and DIN
standards from low carbon & medium
carbon steel for different applications such as:
1. Spring wire for automobile industry.
2. Spring for General engineering .
3. Fasteners industry
4. Mattress spring industry
5. Construction sector
6. General industrial needs
Cold Drawn Wires
Deformed Rebar, Rebar Coil &
Plain Wire Rod
It is part of our commitment to provide our customer an assurance
that they are receiving a top quality product.
Latest automation upgradation has enabled plian coil weigth upto
1700 Kg. each.
Techenical Data Sheet for Deformed Rebar, Rebar Coil & Plain Wire Rod
CHEMICAL COMPOSITION AND MECHANICAL PROPERTIES:
LENGTH : 12 meter ± 25 mm ( for straight bars ) STADNDARD BUNDLE WEIGHT = 2 MT
BS4449 0.25 0.05 0.05 460 1.08% above 14% 5% as per spc.
GR 460 Actual YS
GR 8500 B 0.22 0.05 0.05 500 1.08% 5% as per spc.
Actual YS
C %
Max
S %
Max
p %
Max
YS Mpa
min
TS Mpa
min
EL%
GL-200
Nominal
Diameter mm
No. of Bars
per bundle kg/m
Nominal
Weight mm²
Nominal CSA
mm²/mm
PRA
0.15d min
Bend Test
Grade 60 0.31 0.045 0.045 420 620 as per spc. as per spc.
Grade 75 0.40 0.045 0.045 520 690 as per spc. as per spc.
SAE 1006 0.08 0.045 0.045 210 320 as per spc. as per spc.
SAE 1008 0.1 0.045 0.045 220 360 as per spc. as per spc.
5.5 ± 0.30 0.4
7 ± 0.35 0.5
8.5 ± 0.35 0.5
11.5 ± 0.35 0.5
8 422 0.395 50.3 5.60 0.32 0.64 3.14
10 270 0.617 78.5 7.00 0.40 0.80 3.93
12 188 0.888 113 8.40 0.48 1.00 4.71
14 138 1.21 154 9.80 0.63 1.20 5.50
16 106 1.578 201 11.20 0.72 1.40 6.28
18 84 2.00 254 12.60 0.90 1.60 7.07
20 68 2.466 314 14.00 1.00 2.00 7.85
22 56 2.98 381 15.40 1.10 2.20 8.64
25 44 3.853 491 17.50 1.25 2.60 9.82
28 34 4.834 616 19.60 1.40 2.80 11.00
32 26 6.313 804 22.40 1.60 3.00 12.60
36 21 7.990 1018 25.20 1.80 3.00 13.80
40 17 9.865 1257 28.00 2.00 5.00 15.30
• Chemical Composition and mechanical properties:
b) Plain Round Rod.
DIMENSIONS:
BS 4449:1997 GR 460 B & BS4449 : 2005 GR- B500B Rebar
12 188 0.888 113 1.8
16 106 1.58 201 2.4
20 68 2.47 314 3
25 44 3.85 491 3.75
32 26 6.31 804 4.8
a) Rebar And Coil ASTM A 615
DIMENSIONS:
No. of Bars
per bundle
Nominal
Weight
kg/m
Nominal
CSA
mm²
Spacing
Max
mm
Rib Height
min
mm
Rib Gap
Max
mm
Nominal
Diameter
mm
max
mm
Nominal Diameter
min
Tolerance on Diameter
min
Ovality
min
C % S % p % YS Mpa TS Mpa EL% Agt Rebend
Max Max max min min GL-5D min
LENGTH : 12 meter ± 25 mm ( for straight bars ) STADNDARD BUNDLE WEIGHT = 2 MT
20 21
22 23
24 25
26 27
28 29
30 31
32 33
Al-Faisal Steel Products Company Profile
Al-Faisal Steel Products Company Profile

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Al-Faisal Steel Products Company Profile

  • 1. ‫اﻟﺤﺪﻳﺪﻳﺔ‬ ‫ﻟﻠﺼﻨﺎﻋﺎت‬ ‫اﻻﺗﻔﺎق‬ ‫ﺷﺮﻛﺔ‬ ‫ﺷﺮﻛﺎت‬ ‫أﺣﺪى‬ DAMMAM JEDDAH www.altuwairqi.com Al-Faisal Steel Products Company P .O. Box 7600 Dammam, 31472 Saudi Arabia Tel.: +966 3 812 2212 • Fax: +966 3 812 2128 E-mail: fspc@altuwairqi.com Al-Faisal Steel Products Company (Makkah) P .O.Box 1166 Jeddah, 21431 SaudiArabia Tel.: +966 2 591 6330 • Fax: +966 2 591 6669 E-mail: fspc@altuwairqi.com Al-Faisal Steel Products Company (Al-Riyadh) P .O.Box 7918 Riyadh, 11472 SaudiArabia Tel.: +966 1 478 9912 • Fax: +966 1 476 7693 E-mail: fspc@altuwairqi.co P R E Q U A L I F I C A T I O N WEPROVIDE SOLUATIONS
  • 2. As Kingdom of Saudi Arabia’s economic development emerge strongly, the steel industry has been enhancing and strengthening the kingdom economic policy and contributing its might. In this course Al-Faisal Steel Products Company (FSPC) was founded in the year of 2003. Since that time the company’s operations have expanded to keep pace with growing domestic market needs. Sales offices have been established throughout Saudi Arabia including Dammam, Riyadh and Jeddah. In 2006 Al-Faisal Steel Products Company established a production unit in Makkah to have better customer services in western province. FSPC is one of the leading companies in the manufacturing of steel mesh, spring wire, fabrication of rebar, fusion bonded epoxy coated rebar, hot and cold rolled rebar, LRPC Strand, Galvanized Steel Wire, Epoxy Coated Welded Wire Mesh, High Carbon steel, Low Carbon steel. FSPC is the largest downstream company in the region equipped with state-of-the-art production facility. Customized user requirements of pre-fabricated steel reinforcement are evaluated for detailing, fabrication and identification of the components for easy and efficient handling at site. FSPC is the first domestic downstream steel producer to be certified ISO 9001-2008. We are proud of this achievement and recognize that ISO certificate is the platform on which to build a total quality management system. Customer satisfaction thru excellence in service is the true purpose of our steel business enterprise. Customer satisfaction thru excellence in service is the true purpose of our steel business enterprise. 1
  • 3. 2 3 Vision The vison of FSPC is for a sustainable Saudi steel industrys trategically positioned for growth and innovation and emerge as “Leader in Steel Solutions” Mission We strive consistently to supply high quality products, vprovide related services and solutions in markets world wide by utilizing innovative technologies in an environment of motivated human resources, continuous improvement, highest business standards,work ethics and corporate citizenship, leading to add value to our customers. • FSPC identifies unique team spirit and team work, exhibits an excellent blend of experience and energy, be it in the field of managament, Administration, Production and Distribution. • To influence market opinion in support of Saudi Arabian steel industries, committe to manufacture products that meet qualitative requirements of any project.
  • 4. Corporate Overview Quality Policy Al Faisal Steel Products Company (FSPC) is well reputed downstream industry and proudly a subsidiary of Al Ittefaq Steel Products Co. based in Dammam, Saudi Arabia. With an annual production of 600,000 MT, we set “New Standards of Excellence” in the steel industries in GCC. Steel helps build the infrastructure of the modern world. Our position in the industry brings unique opportunities and unique responsibilities. Our future success partly depends on the wider world giving us the freedom and flexibility to succeed. We are growing by leveraging all the advantages we have in terms of geographical size and scale, product expertise and customer focus. Al Faisal Steel Products Co. dedicates itself to “Total Quality” and constantly strives for supplying world class goods and services at optimal cost and is committed to: 1. Implement effective Quality Management System and carry out continual improvement in all aspects of business. 2. Yearly plan to implement Quality objectives for each department and critically review achievements of the same end of year. 3. Encourage all employees to contribute effectively and positively in improving not only in Quality of Products but also Quality of life by creating and maintaining healthy, clean and safe work environment. 4. Enhance the productivity and efficiency by investing not only in latest technology but also in human asset to improve their knowledge and skill to deliver world class goods and services at optimal cost. Approval Our products are approved by the following “Benchmark Companies of Saudi Arabia” and also ISO 9001-2008 and SASO certified. 4 5
  • 5. Our Products Our Products Epoxy Coating (FBEC) Cut & Bend Black & Epoxy Welded Wire Mesh Black & Epoxy Low Relaxation Pre-Stressed Concrete Strand Galvanizing Wire Cold Rolled Coil and Deformed Bar Cold Drawn Wires Deformed Rebar, Rebar Coil & Plain Wire Rod 6 7
  • 6. 8 Fusion Bonded Epoxy Coating commonly referred as FBE coating is widely used to protect concrete reinforcing bars used in construction. FBE coatings are in the form of dry powder at normal athmospheric temperature. The powder is applied electrostatically on to the cleaned surface of hot steel rebar, where it fuses, melts, flows and cures to an adherent continous chemi- cally cross-linked protective film. FBEC is used to protect reinforcing steel in concrete in the most adverse environments that are prone to corrosion over the last 35 years all over the world. Fusion Bonded Epoxy Coating (FBEC) EPOXY COATED REBAR ASTM A775 Nominal No. of Bars Nominal Nominal Diameter per bundle Weight CSA mm kg/m mm² 8 422 0.40 50.3 10 270 0.62 78.5 12 188 0.89 113 14 138 1.21 154 16 106 1.58 201 18 84 2.00 254 20 68 2.47 314 22 56 2.98 381 25 44 3.85 491 28 34 4.83 616 32 26 6.31 804 Technical Data Sheet of Fusion Bonded Epoxy Coating STANDARD: ASTM A775 / A775M. EPOXY POWDER FROM: JOTUN CORRO-COAT SAUDI ARABIA S.NO. DESCRIPTION STANDARD SPECIFIED REQUIREMENTS 1 VISUAL INSPECTION OF OIL AND GREASE FREE OF OIL AND GREASE 2 SHOT BLASTING AGAINSTSSP VIS 1 SSPC VIS 1 STANDARD (NEAR WHITE) 3 COPPER SULPHATE TEST MILL SCALE CONTAMINTION TURN RED COLOUR 4 CHLORIDE TEST STANDARD REFERENCE (<10 MICRO GRAM / sq cm. 5 SURFACE PROFILE TEST 40 – 115 MICRONS 6 BACK CONTAMINATION TAPE TEST BACK CONTAMINATION STANDARDS (<20%) 7 TEMPERATURE OF REBARS 232º – 239º C 8 MEK TEST NO REACTION OF MEK SOLUTION ON EPOXY COATING 9 HOLIDAY TEST 3 HOLES/ PER METER LENGTH (max) 10 THICKNESS OF COATING 175 – 300 MICRONS - Every 2 Hrs. 11 BENDING TEST BENDING AROUND 6D MANDREL- Every 4 Hrs. 9
  • 7. 10 11 C&B division is well equipped with modern state of art technology equipments from world renowned m/c manufacturers for cutting & bending according to international standards ASTM,ACI-315, ACI-316 & ACI-318, BS-4466, BS-8666 for reinforcing steel to reduce (steel wastages / delivery time) and to have product with higher dimensional accuracy. Shear line /Double bender / Single bender / Stirrup machines are with latest computerized programming features for different shapes and sizes, and are handled by highly skilled work force. Main advantages we are giving to our coustomers by adopting international practices for construction sector: 1. As per specification /drawings quick delivery is ready for installation. 2.Production with delivery schedule as per customer’s requirement. 3. With minimum wastage of steel . 4. JIT approach reduces space and labour requirement at site. 5. Reduction in construction time . 6. Producing as per BS and ASTM standards Cut & Bend of Reinforcement Bar (Black & Epoxy Coated Rebar) Shapes, their method of measurement A A h A n A n n A h h (B) A or r (C) A B r r B A C r B A r A B r A (E) C B D r or A (E) C D B r A (C) r B A R C A B B A (B) r A r (C) B R (non standard (B) (A) B≥2r + 2d (C) D E A B r r A C B (D) r A C B Semi-circular B≥2R + 2d A C D r r n B B A (C) r r D C D (C) (E) r r r r B B D≥2d (C) A B r r D≥2d SHAPE CODE SHAPE SHAPE CODE SHAPE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 27 B (D) A C r Semi-circular C≥2r + 2d 26
  • 8. Welded Wire Mesh (Epoxy Coated and Galvanized) Welded “Wire Mesh” is a steel reinforcement material in concrete. The mesh can replace traditional “cut & bend”. The welded mesh is an electric fusion welded pre-fabricated reinforcement consisiting of a series of parallel longitudinal wires with accurate spacing weld to cross wires at the required spacing according to national and international standard such as ASTM A 497, ASTM A 884/A, 884M, BS 4483, DIN 488 and SASO. Welded Wire Mesh is made of high quality steel wire through automatic process and sophisticated welding technique used to produce the mesh with prcecise dimentional control and the product resullts in considerable saving in time, labour and money. Welded Wire Fabric B.S 4483 TYPE CODE MAIN CROSS MAIN CROSS MAIN CROSS MAIN CROSS LONGITUDINAL WIRE MM WIRE DIAMETER MM CROSS SECTIONAL AREA IN MM WEIGHT KG S. SQUARE MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS A 393 200 200 10 10 393 393 71.00 6.16 A 252 200 200 8 8 252 252 45.50 3.95 A 193 200 200 7 7 193 193 34.80 3.02 A 142 200 200 6 6 142 142 25.60 2.22 A 98 200 200 5 5 98 98 17.70 1.54 STRUCTURAL MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS B 1131 100 200 12 8 1131 252 125.60 10.90 B 785 100 200 10 8 785 252 93.80 8.14 B 503 100 200 8 8 503 252 68.30 5.93 B 385 100 200 7 7 385 193 52.20 4.53 B 283 100 200 6 7 283 193 43.00 3.73 B 196 100 100 5 7 196 193 35.10 3.05 LONG MESH FABRICS IN 4.8M LONG X 2.4 WIDE SHEETS C 785 100 400 10 6 785 70.8 77.40 6.72 C 503 100 400 8 5 503 49 50.00 4.34 C 385 100 400 7 5 385 49 39.40 3.41 C 283 100 400 6 5 283 49 30.10 2.61 Standard Sheet to DIN 448 TYPE CODE MAIN CROSS MAIN CROSS MAIN CROSS MAIN CROSS WIRE PITCH MM WIRE DIAMETER MM CROSS SECTIONAL AREA IN MM WEIGHT KG S. MESH FABRICS IN 5M LONG X 2.15 WIDE SHEETS Q 188 150 150 6 1.88 1.88 32.40 3.01 Q 221 150 150 6.5+5 6.5 2.21 2.21 33.70 3.14 Q 257 150 150 7+5 7 2.57 2.57 38.20 3.55 Q 377 150 150 6 bdle 8.5 3.77 3.78 56.00 5.21 R 188 150 250 6 4 1.88 0.50 20.90 1.90 R 221 150 250 6.5+5 4 2.21 0.50 21.60 2.01 R 257 150 250 7+5 4.5 2.57 0.64 25.10 2.33 R 317 150 250 5.5 bdle 4.5 3.17 0.64 29.70 2.76 R 377 150 250 6 bdle 5 3.77 0.78 35.50 3.30 R 443 150 250 6.5 bdle 5.5 4.43 0.95 41.80 3.89 MESH FABRICS IN 6M LONG X 2.15 WIDE SHEETS Q 513 150 100 7 bdle 8 5.13 5.03 90.80 7.04 R 513 150 250 7 bdle 6 5.13 1.13 58.60 4.54 R 589 150 250 7.5 bdle 6.5 5.89 1.33 67.50 5.24 K 664 100 250 6.5 bdle 6.5 6.64 1.33 69.60 5.39 K 770 100 250 7 bdle 7 7.7 1.54 80.80 6.27 K 884 100 250 7.5 bdle 7.5 8.84 1.77 92.90 7.20 12 13
  • 9. 14 Low Relaxation Pre-Stressed Concrete Strand PC Strands widely used as steel material in place of the traditional construction materials, such as: rebar and wire rod. It consist of helically laid wires spun together in the same direction. The LRPC Strands Product contains 7 wires in a strand. Low Relaxation PC Strands is used in the pre-stressed concrete girders for road, flyovers, river and railway bridges, pre-stressed concrete domes, hollow core slabs, beams and TT slabs, silos, hangers, aqueducts, viaducts and railway sleepers. By using LRPC Strand, 10% reduction in steel requirement is possible. Through saving number of anchorages, ducts, sheatings, wedges and man hour, overall reduction of project cost is a must. Due to reduced size of structural members reduction in concrete requirement is viable. 15 Low Relaxation PC Stand Technical Data Nominal Area (mm²) Tensile Strength N/mm2 Min.Breaking Load (KN) Min. Load @ 1% Extension (KN) Mass Kg/Km Lay Length (12-16)D mm Max. Relaxation at 1000 hrs. 70% Min. Elong @ 600 mm Gauge Length(%) Nominal Size (mm) Grade Packing Net Weight of Coil Approximately 3000 kgs or As Per Customer’s Requirement The Strands will be furnished on reeless pack having a minimum core diameter of 610mm unless otherwise specified by the customer. Note: The Modulus of Elasticity may be taken to be 195 Gpa (kN/mm2) ASTM A 416 LOW RELAXATION 7 Wires Uncoated Pre-Stressed Concrete Strand is manufactured in accordance with International standard such as: • ASTM A 416 • BS 5896 9.53 52.0 432 89 80.1 405 115-152 12.70 92.9 582 160 144.1 730 153-203 3.5 2.5 1860 (270) 15.24 139.0 775 240 216.2 1090 183-243 9.53 55 1102 102 92.1 430 115-152 12.70 98.7 294 184 165.3 780 153-203 1725 (250) 15.24 140 405 261 234.6 1100 183-243 3.5 2.5 15.7 150 548 279 251.4 1200 188-251 Grade ø Area Kg/m B.L 1% Elx Rol 1860 15.70 150 1200 279 251.4 3.5 2.5 Nominal Area (mm²) Tensil Strength Mpa Min. Breaking Load (kN) Load at 1% (kN) Nominal Mass Per Meter (Kg/Km) Max. Relaxation After 1000 hrs. @ 70% Load Min. Elong @ 600 mm Gauge Length(%) Diameter (mm) Grade BS 5896 / LOW RELAXATION 9.30 52 1770 92 81 406.1 Stadard 12.50 93 1770 165 145 726.3 3.5 2.5 Strand (1770) 15.70 150 1770 266 234 1172 9.30 52 1860 96.7 85.1 406.1 9.60 55 1860 102 89.8 429.6 Super 12.50 93 1860 173 152 726.3 3.5 2.5 Strand (1860) 12.90 100 1860 186 164 781 15.70 150 1860 279 246 1172
  • 10. 16 17 FSPC has highly sophisticated 32 wire hot dip galvanizing automated line with the facility of on-line annealing of drawn wire, nitrogen wiping facility for precise control of zinc coating weight and uniformity of coating. The line has computerized Zinc coating monitoring system and can produce sizes from 0.8 mm to 4.5 mm steel wire which are used for electrical cable armoring, fencing and construction, barbed wire, nail, tying and binding wire. Testing of Galvanized Wire is carried out round the clock by highly qualified and trained technicians by using hitech equipment to conform specifications with the customer’s requirement. Galvanizing Technical Data Sheet for Galvanized Armour Wire Technical Data Sheet for Galvanized Cable Armour Wire ARMOURING WIRE Galvanized steel wire is manufactured in accordance with International Specification such as: Min. Inner Coil Dia In Coils of Max. Outer Coil Dia ID 300 mm Min. OD 800 mm Max. Approx. Net Weight Max. 600 kg Packaging Type Air Coils We certify that the above materials comply with the specification standard / Customers Standard • Armouring Wire BS EN 10244, 10244-2, 10218-1, 10257-1 • Heavy Coating ASTM A 392 • Wipe Off Coating ASTM F-668 • Commercial Coating ASTM A 641 Size (mm) Min. Mass of Zinc Coating (g/m²) 0.80 145 273.5 4D 340 - 500 7.5% 1.25 180 112.45 4D 340 - 500 10% 1.60 195 68.64 4D 340 - 500 10% 2.00 215 43.93 4D 340 - 500 10% 2.50 245 28.11 4D 340 - 500 10% 3.15 255 17.71 4D 340 - 500 10% Heavy Coating ASTM A 392 3.76 366 3D 340 - 500 4.50 366 3D 340 - 500 Wipe Off ASTM F 668 2.00 to 2.65 92 1D 340 - 500 3.00 to 3.76 92 1D 340 - 500 Commwcial ASTM A 641 1.80 65 1D 340 - 500 2.00 to 2.50 70 1D 340 - 500 3.00 to 3.76 70 1D 340 - 500 4.00 70 2D 340 - 500 Max. Resistance at 20° C(Ω/km) Adherence of Coating Tensile Strength Mpa Elong % HEAVY COATING, WIPE OFF COATING & COMMERCIAL COATING Standard Size (mm) Min. Mass of Zinc Coating (g/m²) Adherence of Coating Tensile Strength Mpa Commercial Class- I 1.50 - 1.90 mm 65 1.90 - 2.30 mm 75 2.30 - 3.20 mm 85 3.20 - 4.00 mm 100 Sl# Description 1 Material Galvanized Steel Wire 2 Application Cable Armor Wire 3 Reference Standard EN 10244-1, EN 1024402, EN 10257-1, EN 10218-1 10 Wrap Test 4xD 11 Tensile Strength Min 340 Mpa, Max 500 Mpa 12 Elongation (%) 10% for Wire Dia >0.9 mm, 7.5% for Dia 0.4 mm <d ≤ 0.9 mm 13 Packing Air Coils 14 Minimum Inner Coil Diameter 450 mm 15 Maximum Outer Coil Diameter 800 mm 16 Approximate Net coil Weight Max 800 Kg Product Type / Standard Wire Dia (mm) Min Zinc Coating wt (g/m2 )Tensile Strength (Mpa) HEAVY COATING ASTM A 392 ASTM A 392 3.76 366 340-500 Zinc Coated Steel Chain Link Fence Fabric 4.00 366 340-500 4.50 366 340-500 WIPE OFF ASTM F-668 PVC Coated Steel Chain Link Fence Fabric 2.00-3.76 92 340-500 COMMERCIAL ASTM A 641 1.50-1.90 65 340-500 Zinc Coated Carbon Steel Wire 1.90 - 2.30 75 340-500 2.30-3.20 85 340-500 3.20-4.00 100 340-500 4 Diameter (mm) 0.80 0.90 1.25 1.60 2.00 2.50 3.15 5 Tolerance (mm) ±0.035 ±0.035 ±0.040 ±0.045 ±0.050 ±0.060 ±0.070 6 Min Mass of Zinc Coating (g/m2 ) 145 155 180 195 215 245 255 7 Max Resistance at 20°C (Ω/Km) 275 216.92 112.45 68.64 43.93 28.11 17.71 8 Dip Test 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Mnt 1 Dip 1 Dip 1 Dip 1 Dip 1 Dip 1 Dip 1 Dip 9 Torsion Gauge 75 75 75 150 150 150 150 (Min Number of Turns) Turns 33 33 24 37 30 24 19 Note: We can Produce Galvanized wire as per Customer Specification Shelf Life or Storage Life The Life of the Material depends on Storage Condition. Chemical Composition / properties remain same even with the passage of time. Mechanical Property like Tensile Strength may vary due to strain aging of extended period of time. Visual appearance like color of material may deteriorate depending on storage condition. Specification of Heavy Coating, Wipe Off & Commercial Coating for Galvanized Steel
  • 11. 18 19 Cold Rolling division of FSPC has high speed rolling line from best European rolling line machine manufacturer with all modern PLC control mechanism to reduce diameter and increase tensile strength of plain hot roll steel with dimensional accuracy and standard ribs formation required for bonding stren- gth in construction sector. Rolling technology from EUROLLS has added another dimension in having consistency in product quality. Cold Rolled Coil and Deformed Bar Wire drawing division of FSPC has world’s best wire drawing machines with all advanced features of on line inspection with laser detected diameter measurement and tension sensors with PLC controlled mechanism. • Drawing mechanism is carefully designed to ensure optimum process. • Uniform coil weight. • Traceability of coils. Cold drawn wires are produced as per ASTM and DIN standards from low carbon & medium carbon steel for different applications such as: 1. Spring wire for automobile industry. 2. Spring for General engineering . 3. Fasteners industry 4. Mattress spring industry 5. Construction sector 6. General industrial needs Cold Drawn Wires
  • 12. Deformed Rebar, Rebar Coil & Plain Wire Rod It is part of our commitment to provide our customer an assurance that they are receiving a top quality product. Latest automation upgradation has enabled plian coil weigth upto 1700 Kg. each. Techenical Data Sheet for Deformed Rebar, Rebar Coil & Plain Wire Rod CHEMICAL COMPOSITION AND MECHANICAL PROPERTIES: LENGTH : 12 meter ± 25 mm ( for straight bars ) STADNDARD BUNDLE WEIGHT = 2 MT BS4449 0.25 0.05 0.05 460 1.08% above 14% 5% as per spc. GR 460 Actual YS GR 8500 B 0.22 0.05 0.05 500 1.08% 5% as per spc. Actual YS C % Max S % Max p % Max YS Mpa min TS Mpa min EL% GL-200 Nominal Diameter mm No. of Bars per bundle kg/m Nominal Weight mm² Nominal CSA mm²/mm PRA 0.15d min Bend Test Grade 60 0.31 0.045 0.045 420 620 as per spc. as per spc. Grade 75 0.40 0.045 0.045 520 690 as per spc. as per spc. SAE 1006 0.08 0.045 0.045 210 320 as per spc. as per spc. SAE 1008 0.1 0.045 0.045 220 360 as per spc. as per spc. 5.5 ± 0.30 0.4 7 ± 0.35 0.5 8.5 ± 0.35 0.5 11.5 ± 0.35 0.5 8 422 0.395 50.3 5.60 0.32 0.64 3.14 10 270 0.617 78.5 7.00 0.40 0.80 3.93 12 188 0.888 113 8.40 0.48 1.00 4.71 14 138 1.21 154 9.80 0.63 1.20 5.50 16 106 1.578 201 11.20 0.72 1.40 6.28 18 84 2.00 254 12.60 0.90 1.60 7.07 20 68 2.466 314 14.00 1.00 2.00 7.85 22 56 2.98 381 15.40 1.10 2.20 8.64 25 44 3.853 491 17.50 1.25 2.60 9.82 28 34 4.834 616 19.60 1.40 2.80 11.00 32 26 6.313 804 22.40 1.60 3.00 12.60 36 21 7.990 1018 25.20 1.80 3.00 13.80 40 17 9.865 1257 28.00 2.00 5.00 15.30 • Chemical Composition and mechanical properties: b) Plain Round Rod. DIMENSIONS: BS 4449:1997 GR 460 B & BS4449 : 2005 GR- B500B Rebar 12 188 0.888 113 1.8 16 106 1.58 201 2.4 20 68 2.47 314 3 25 44 3.85 491 3.75 32 26 6.31 804 4.8 a) Rebar And Coil ASTM A 615 DIMENSIONS: No. of Bars per bundle Nominal Weight kg/m Nominal CSA mm² Spacing Max mm Rib Height min mm Rib Gap Max mm Nominal Diameter mm max mm Nominal Diameter min Tolerance on Diameter min Ovality min C % S % p % YS Mpa TS Mpa EL% Agt Rebend Max Max max min min GL-5D min LENGTH : 12 meter ± 25 mm ( for straight bars ) STADNDARD BUNDLE WEIGHT = 2 MT 20 21
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