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Purification of Single-Walled Carbon
Nanotubes and the Production of SWNT
Thin films and SWNT/Elastin composites

    B. Zhao, D. B. Geohegan, A. A. Puretzky, H. Hu,
 D. Styers-Barnett, I. Ivanov, P. Britt and C. M. Rouleau

         the Center for Nanophase Materials Sciences
          and Material Science & Technology Division

        Oak Ridge National Laboratory, Oak Ridge, TN
Objective of Single-Wall Carbon Nanotubes
                Purification,
                   Processing,
                      and Application

         SWNT purification is an important objective:

             Develop SWNT standard sample
             Evaluate commercial available products
             High purity SWNTs for numerous applications
             Toxicity study of SWNTs

         SWNT thin film processing

         SWNT/polymer composite materials
Synthesis of Single-Wall Carbon Nanotubes
             by Laser Ablation Method
                               carbon target               carbon
                                                          nanotube
                                                          deposition


laser

    Ar
    1000 sccm                                              quartz tube
                            Furnace:   1150oC              Pressure: 500 Torr

                 plume

                                                 Ni-Co                           carbon
                             1J/500Hz/1ms
                                                                                nanotubes




                                                Catalyst free
                            100J/5Hz/20ms
                                                                                  carbon
                                                                                nanohorns
          10 gram scale production
          carbon nanomaterials with different forms
Morphology of Single-Wall Carbon Nanotubes
   Synthesized by Laser Ablation Method

0.5% Ni-Co                  1.0% Ni-Co                 1.5% Ni-Co




             What methods shall we use to evaluate the purity of SWNTs?
Purity Evaluation by Solution Phase NIR Method

                                                        0.1
                                                              R                             X
                                                                     AA(S,R)                          AA(S,X)




                                           Absorbance
                                                        0.0


                                                        0.4


                                                                                            AA(T,X)
                                                               AA(T,R)
                                                        0.2
                                                                                                   SWNTs: 67%
                                                                  REFERENCE (R)                   CARBONACEOUS
                                                                                                  IMPURITIES: 33%
                                                        0.0
                                                              8000       10000    12000    8000        10000        12000
                                                                                                      -1
                                                                               Wavenumber (cm )


                                                               AA(S, R)                   AA(S, X)
                                                                        = 0.141                        = 0.095
                                                               AA(T, R)                   AA(T, X)
                                                    Purity of X against R = (0.095/0.141)*100% =67%



M. E. Itkis, et. al. Nano Lett. 2003.   Solution phase NIR spectra is useful to evaluate
                                        carbonaceous purity of SWNTs
Purity Evaluation of Carbon Nanotubes

  Comprehensive assessment of SWNT purity:

   SEM and TEM – morphology of SWNTs
                amorphous carbon and defect sites

   TGA – metal residue content
                  inorganic impurities

   NIR spectroscopy – interband transition
                  carbonaceous purity

   Raman spectroscopy – D/G ratio
                 amorphous carbon and defect sites
Effects of Nitric Acid Treatment

Condition    Purity (%)       Yield (%)   Met. Residue (wt%)      Purification Effect*
12M/4h             51            52                 1.7                    0.26
7M/18h             88            42                 2                      0.37
3M/48h             74            53                 2                      0.39
3M/18h             83            70                 2.2                    0.58
 7M/6h             80            73                 2.4                    0.58

 * Purification Effect = Purity X Yield

             0.7
                                                          0.58    0.58
             0.6

             0.5
                                           0.39
                                 0.37
             0.4

             0.3    0.26

             0.2

             0.1

              0
                    12M /4h     7M /18h   3M /48h       3M /18h   7M /6h




The optimized nitric acid treatment condition is 3M/18h and 7M/6h
Carbon Nanotube Purification Method

                                  Raw SWNTs                   Purity: 30~60%
                                                              Metal: 10~15wt%
• remove metal catalyst
• remove amorphous carbon
                                         1) HNO3 12M/4h
• exfoliate SWNT bundle
                                         2) centrifuge/decantation
• introduce functionalities

                                                                 Purity: 80~120%
                              Acid treated SWNTs                 Metal: 2~3wt%
                                                                 Yield: 40~60%
• remove amorphous carbon                30% H2O2 treatment


                                                                Purity: 160~200%
                                Purified SWNTs
                                                                Metal: 3~5wt%
                                                                Yield: 8~10%
• remove amorphous carbon                 500oC, air, 30min
• remove metal catalyst                   wash with 6M HCl
                                          dry under vacuum

                              ultra-Purified SWNTs                   Purity: 210~230%
                                                                     Metal: ~1wt%
                                                                     Yield: 4~5%
SEM and TEM Images of As-Prepared SWNTs




500 nm




           SWNTs before purification
SEM and TEM Images of Purified SWNTs




500 nm




                 SWNTs after purification
Optical Spectra of SWNTs (solution phase)

                                  1.0
                                                      raw SWNTs            purity: 30%
                                                      acid treated SWNTs          40%
    Absorption Intensity (a.u.)

                                  0.8                 washed SWNTs               112%
                                                      purified SWNTs             214%
                                                      ultra-purified SWNTs       232%
                                  0.6



                                  0.4



                                  0.2



                                  0.0
                                        400   600       800       1000      1200         1400
                                                                     -1
                                                    Frequency (cm )
Raman Spectra of SWNTs

                             Radial                 disorder      tangential
                             mode                     band          mode

Raman Intensity (a.u.)   20000
                                      AP-SWNT
                         10000        D/G=0.11

                             0


                         40000
                                      P-SWNT
                         20000
                                      D/G=0.03

                             0
                                      500          1000          1500
                                                            -1
                                            Raman Shift (cm )


                                            lexc = 633 nm
Thermal Gravimetric Analysis of SWNTs


             100                                                    1.0
                                         586
             80
             60                                                     0.5
             40
Weight (%)




             20 AP-SWNT                              residue: 10%
                                                                    0.0
               0                                                    2
             100
                                               655
             80
             60                                                     1
             40
             20 Purified SWNT
                                                      residue: 1%
                                                                    0
              0
                   100 200 300 400 500 600 700 800 900 1000
                                               o
                                Temperature ( C)
Production of SWNT Transparent
                    Conductive Thin Films

       Production of CNT
     Transparent Thin Films
                                  OLED have CNT anodes
       Z. Wu, et. al. Sci. 2004
                                   J. Li. et. al. NanoLett. 2006




                                   a maximum light output of
                                   3500 cd/m2 and a current
                                   efficiency of 1.6 cd/A


SWNT FET
(150 nm thick SWNT film)
SWNT Transparent Thin Films
                     Produced at ORNL



                                             SWNT film on TEM grid

                                    10 um




solution     filter   transparent
           membrane     thin film
                                                           200 nm


Production of SWNT thin films

                SWNT transparent thin films were produced by a
                   dispersion/filtration/transferring method.
NIR Spectra of SWNT Thin Films

                                 100
   Absorption Intensity (a.u.)



                                 80




                                                                          Surface Resistance (ohm/sq)
                                 60                                                                     1000



                                                            93
                                 40                         89
                                                            84     4 point
                                                                    probe
                                                            73                                           100
                                 20           550nm                                                                              SWNT film
                                                            64                                                                   SWNT film (SOCl2 doped)


                                                       Transmittance (550nm)                               60   65    70    75   80   85    90     95   100
                                                                                                                     Transmittance (%, at 550nm)
                                  0
                                        500           1000    1500      2000                                    2500
                                                  Wavelength (nm)
The surface resistance of SWNT film (63% transmittance) can be 97ohm/sq.
Properties of Elastin


                                 insoluble


           stretch     relax                                  controlled by pH
                                                              and temperature
elastin molecule



                                   soluble
  cross-link



  Amphiphilic fibrous proteins (contains proline, glycine, lycine, etc.).
  Cross-linked polypeptide chains to form rubberlike, elastic fibers.
  Reversible uncoiling/recoiling forms based on pH and temperature.
Production of Elastin/SWNT Composite




              SWNTs
                          SWNT/
 elastin                   elastin
solution                  solution
             sonication                              100 nm


                                     SWNT/elastin composite
TEM image of SWNT/elastin thin film


                                              20 nm
      Large bundles of SWNTs




small bundles of SWNTs




        SWNT network embedded in elastin thin film
Conclusion

 SWNTs can be synthesized by high power laser ablation at 20 gram scale.
 A multi-step purification method, including nitric acid oxidation, thermal
  annealing, H2O2 oxidation, and surfactant washing, have applied to purify
  SWNTs. The highest purity of purified SWNTs reaches 232% against
  reference sample.
 SWNT transparent thin films were produced by dispersion/centrifuging/
  transferring method. The surface resistance can be 97ohm/sq at 64%
  transmittance.
 SWNT/elastin composite material is produced at controlled pH and temp.
  conditions, which is a potential material in biological application.


Future Work

 Continue on optimizing purification method of SWNTs.
 Study the biocompatibility and conductivity of SWNT/elastin composite material.
 Application of SWNT/elastin composite material in artificial skin.
Acknowledgement

  This research was conducted in the Functional
  Nanomaterials Theme at the Center for Nanophase
  Materials Sciences, which is sponsored at Oak
  Ridge National Laboratory by the Division of
  Scientific User Facilities, U.S. Department of Energy.




Collaboration: please visit http://www.cnms.ornl.gov for user project information.

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Carbon International Conference 2007 Bin Zhao Oral Presentation

  • 1. Purification of Single-Walled Carbon Nanotubes and the Production of SWNT Thin films and SWNT/Elastin composites B. Zhao, D. B. Geohegan, A. A. Puretzky, H. Hu, D. Styers-Barnett, I. Ivanov, P. Britt and C. M. Rouleau the Center for Nanophase Materials Sciences and Material Science & Technology Division Oak Ridge National Laboratory, Oak Ridge, TN
  • 2. Objective of Single-Wall Carbon Nanotubes Purification, Processing, and Application  SWNT purification is an important objective:  Develop SWNT standard sample  Evaluate commercial available products  High purity SWNTs for numerous applications  Toxicity study of SWNTs  SWNT thin film processing  SWNT/polymer composite materials
  • 3. Synthesis of Single-Wall Carbon Nanotubes by Laser Ablation Method carbon target carbon nanotube deposition laser Ar 1000 sccm quartz tube Furnace: 1150oC Pressure: 500 Torr plume Ni-Co carbon 1J/500Hz/1ms nanotubes Catalyst free 100J/5Hz/20ms carbon nanohorns  10 gram scale production  carbon nanomaterials with different forms
  • 4. Morphology of Single-Wall Carbon Nanotubes Synthesized by Laser Ablation Method 0.5% Ni-Co 1.0% Ni-Co 1.5% Ni-Co What methods shall we use to evaluate the purity of SWNTs?
  • 5. Purity Evaluation by Solution Phase NIR Method 0.1 R X AA(S,R) AA(S,X) Absorbance 0.0 0.4 AA(T,X) AA(T,R) 0.2 SWNTs: 67% REFERENCE (R) CARBONACEOUS IMPURITIES: 33% 0.0 8000 10000 12000 8000 10000 12000 -1 Wavenumber (cm ) AA(S, R) AA(S, X) = 0.141 = 0.095 AA(T, R) AA(T, X) Purity of X against R = (0.095/0.141)*100% =67% M. E. Itkis, et. al. Nano Lett. 2003. Solution phase NIR spectra is useful to evaluate carbonaceous purity of SWNTs
  • 6. Purity Evaluation of Carbon Nanotubes Comprehensive assessment of SWNT purity:  SEM and TEM – morphology of SWNTs amorphous carbon and defect sites  TGA – metal residue content inorganic impurities  NIR spectroscopy – interband transition carbonaceous purity  Raman spectroscopy – D/G ratio amorphous carbon and defect sites
  • 7. Effects of Nitric Acid Treatment Condition Purity (%) Yield (%) Met. Residue (wt%) Purification Effect* 12M/4h 51 52 1.7 0.26 7M/18h 88 42 2 0.37 3M/48h 74 53 2 0.39 3M/18h 83 70 2.2 0.58 7M/6h 80 73 2.4 0.58 * Purification Effect = Purity X Yield 0.7 0.58 0.58 0.6 0.5 0.39 0.37 0.4 0.3 0.26 0.2 0.1 0 12M /4h 7M /18h 3M /48h 3M /18h 7M /6h The optimized nitric acid treatment condition is 3M/18h and 7M/6h
  • 8. Carbon Nanotube Purification Method Raw SWNTs Purity: 30~60% Metal: 10~15wt% • remove metal catalyst • remove amorphous carbon 1) HNO3 12M/4h • exfoliate SWNT bundle 2) centrifuge/decantation • introduce functionalities Purity: 80~120% Acid treated SWNTs Metal: 2~3wt% Yield: 40~60% • remove amorphous carbon 30% H2O2 treatment Purity: 160~200% Purified SWNTs Metal: 3~5wt% Yield: 8~10% • remove amorphous carbon 500oC, air, 30min • remove metal catalyst wash with 6M HCl dry under vacuum ultra-Purified SWNTs Purity: 210~230% Metal: ~1wt% Yield: 4~5%
  • 9. SEM and TEM Images of As-Prepared SWNTs 500 nm SWNTs before purification
  • 10. SEM and TEM Images of Purified SWNTs 500 nm SWNTs after purification
  • 11. Optical Spectra of SWNTs (solution phase) 1.0 raw SWNTs purity: 30% acid treated SWNTs 40% Absorption Intensity (a.u.) 0.8 washed SWNTs 112% purified SWNTs 214% ultra-purified SWNTs 232% 0.6 0.4 0.2 0.0 400 600 800 1000 1200 1400 -1 Frequency (cm )
  • 12. Raman Spectra of SWNTs Radial disorder tangential mode band mode Raman Intensity (a.u.) 20000 AP-SWNT 10000 D/G=0.11 0 40000 P-SWNT 20000 D/G=0.03 0 500 1000 1500 -1 Raman Shift (cm ) lexc = 633 nm
  • 13. Thermal Gravimetric Analysis of SWNTs 100 1.0 586 80 60 0.5 40 Weight (%) 20 AP-SWNT residue: 10% 0.0 0 2 100 655 80 60 1 40 20 Purified SWNT residue: 1% 0 0 100 200 300 400 500 600 700 800 900 1000 o Temperature ( C)
  • 14. Production of SWNT Transparent Conductive Thin Films Production of CNT Transparent Thin Films OLED have CNT anodes Z. Wu, et. al. Sci. 2004 J. Li. et. al. NanoLett. 2006 a maximum light output of 3500 cd/m2 and a current efficiency of 1.6 cd/A SWNT FET (150 nm thick SWNT film)
  • 15. SWNT Transparent Thin Films Produced at ORNL SWNT film on TEM grid 10 um solution filter transparent membrane thin film 200 nm Production of SWNT thin films SWNT transparent thin films were produced by a dispersion/filtration/transferring method.
  • 16. NIR Spectra of SWNT Thin Films 100 Absorption Intensity (a.u.) 80 Surface Resistance (ohm/sq) 60 1000 93 40 89 84 4 point probe 73 100 20 550nm SWNT film 64 SWNT film (SOCl2 doped) Transmittance (550nm) 60 65 70 75 80 85 90 95 100 Transmittance (%, at 550nm) 0 500 1000 1500 2000 2500 Wavelength (nm) The surface resistance of SWNT film (63% transmittance) can be 97ohm/sq.
  • 17. Properties of Elastin insoluble stretch relax controlled by pH and temperature elastin molecule soluble cross-link  Amphiphilic fibrous proteins (contains proline, glycine, lycine, etc.).  Cross-linked polypeptide chains to form rubberlike, elastic fibers.  Reversible uncoiling/recoiling forms based on pH and temperature.
  • 18. Production of Elastin/SWNT Composite SWNTs SWNT/ elastin elastin solution solution sonication 100 nm SWNT/elastin composite
  • 19. TEM image of SWNT/elastin thin film 20 nm Large bundles of SWNTs small bundles of SWNTs SWNT network embedded in elastin thin film
  • 20. Conclusion  SWNTs can be synthesized by high power laser ablation at 20 gram scale.  A multi-step purification method, including nitric acid oxidation, thermal annealing, H2O2 oxidation, and surfactant washing, have applied to purify SWNTs. The highest purity of purified SWNTs reaches 232% against reference sample.  SWNT transparent thin films were produced by dispersion/centrifuging/ transferring method. The surface resistance can be 97ohm/sq at 64% transmittance.  SWNT/elastin composite material is produced at controlled pH and temp. conditions, which is a potential material in biological application. Future Work  Continue on optimizing purification method of SWNTs.  Study the biocompatibility and conductivity of SWNT/elastin composite material.  Application of SWNT/elastin composite material in artificial skin.
  • 21. Acknowledgement This research was conducted in the Functional Nanomaterials Theme at the Center for Nanophase Materials Sciences, which is sponsored at Oak Ridge National Laboratory by the Division of Scientific User Facilities, U.S. Department of Energy. Collaboration: please visit http://www.cnms.ornl.gov for user project information.