A.T.E. offers complete, world-class solutions in spinning covering blow-room, card, draw-frame, lap winder and comber, speed-frame, ring-frame, TFO, automatic winders, precision winders, yarn conditioning, humidification, bobbin transport and a range of spinning accessories covering spinning machinery components, compact spinning retrofits, textile ERP solutions, online production monitoring systems and testing instruments. A.T.E. has a motivated and highly qualified team of professionals with domain expertise in spinning to provide a best in class solution and sales and service support to meet your every spinning need, facilitated by its all India network of regional offices.
To know more visit: ategroup.com
Our products in textiles visit: ategroup.com/products/textile-engineering
Our products in textile spinning: http://ategroup.com/products/textile-engineering/spinning
World-class solutions in textile spinning from A.T.E.
1.
2. .T.E. is an undisputed leader in textile
Aengineering with state-of-the-art manufacturing
companies and representing 50+ world leaders.
A.T.E. enjoys a unique distinction of being a one window
solution provider, representing the who's who of high
technology in the textile engineering field, like Trützschler,
Zinser, Savio, Karl Mayer, Fong's, Monforts, Luwa, etc.,
encompassing every textile process – spinning, knitting,
weaving, processing, synthetics, techtex, non-woven,
carpet finishing, garmenting, and made-ups. A.T.E. is the
only company in India and perhaps in the world with such
bandwidth in textile engineering.
A.T.E. has a most modern facility for manufacturing
spinning machinery components, marketed under the
brand TeraSpin. We have state-of-the-art manufacturing
joint venture with: Truetzschler India Private Limited
(formerly known as Trumac) (JV with Trützschler GmbH &
Co. KG, Germany) for manufacturing spinning
preparatory machinery – a leading name in the field of
spinning.
A.T.E. offers complete, world-class solutions in spinning
covering blowroom, card, draw frame, lap winder, comber,
TFO, automatic winder, precision winder, yarn
conditioning, humidification, bobbin transport, textile ERP
solution, production monitoring system and a range of
spinning accessories covering spinning machinery
components, compact spinning retrofits, testing
instruments and material handling.
A.T.E. has a motivated and highly qualified team of
professionals with domain expertise in spinning to provide
a best in class solution and sales and service support to
meet your every spinning need, facilitated by its all India
network of regional offices.
For over 75 years, A.T.E. has been at the forefront of
Indian textile industry. Today, A.T.E. is one of the finest
manufacturing, sales, distribution, and service companies
in India handling diversified businesses in the areas of
textile engineering, flow technology, internet of things for
industry, cooling, wastewater treatment, energy efficiency
solutions, and print and packaging equipment, and value
enhancing systems.
3. § High production – up to 2000 kg/hour in a single line
§ Get the best out of each individual fibre
§ High quality
§ Low footprint
§ Customised solutions as per raw material
§ Constant tuft size guaranteed
Blowroom Truetzschler
§ 5 line CCD camera
§ Detection and removal of all contaminants
§ New module for white and thin PP strips
§ G and UV modules for reflective and fluorescent matters respectively
§ Very low lint loss
§ Low maintenance cost
Foreign contamination remover Truetzschler
4. Draw frame Truetzschler
§ 1000 m/min maximum production
§ Disc leveling and disc monitoring ensure metre by metre quality
§ Quick adjustments in draft zone
§ Proven 4 over 3 drafting system
§ Highly dynamic digital servo drives
§ Uncompromising quality levels for further process
§ 200 kg/hour maximum production
§ Longest carding section
§ Higher accuracy without initial grinding
§ Precision control for higher cleaning efficiency
§ Unique features like MAGNOTOP and T-CON
Card Truetzschler
5. § Unique multi-drive technology – individual drive for drawing rollers, pressure calendar,
and lap forming rollers to ensure highest lap quality
§ Unique lap tube feeding design gives the lowest lap change time
§ Butterfly shape creel – for optimum space utilisation
Lap winder Truetzschler
§ Perfect symbiosis of Toyota combing know-how and Truetzschler draw frame technology
§ New drive technology (2-twin drive) to prevent quality variations and enhance performance
§ Multi-servo technology to realise nips rates up to 600 NPM
§ Combing optimiser – first comber in world to achieve quality control automation in combing without lab tests
§ Count control – unique feature for permanent monitoring of quality data
Comber Truetzschler
6. Over head travelling cleaner (OHTC) SARA ELGI
Bobbin transport system SARA ELGI
§ Hard anodised aluminium profile tracks
§ Customised design to suit all requirements
§ Possible to integrate in new and old mills
§ Reduces need for manual labour
§ Most user friendly with extra large storage
§ Full batch creeling of ring-frames
§ Integration with bobbin stripper
§ Fully flexible system with limitless options
§ Low maintenance cost
§ Cleans the machine and the environment around
§ Reduces yarn breakages
§ Improves yarn quality and production
§ Reduces need for manual labour
§ Auto parking at the end of the machine helps reduce power
§ Flexible and efficient operations based on PLC panels
§ Models available for speed-frames, ring-frames and auto-coners
§ Low maintenance cost
7. Two-for-one twisters Savio
§ Best quality package
§ Low investment costs
§ Minimum power consumption
§ Low maintenance costs
§ Complete twisting solutions for all types of staple fibres
§ Electronic solutions to simplify the operator intervention
§ Heavy duty single piece cradle disc breaks to handle heavy packages at high speeds
§ Intelligent on/off modulation in electronic anti-patterning that works only when required
§ Patented flexible cycle to minimise hard waste, air, and wear and tear of moving components
§ Wide range of mesdan splicers
§ Dedicated smart backup station as a solution for defective bobbins
§ Modular layout with a 2nd preparator station positioned in the middle for better bobbin distribution
Automatic winder Savio
8. § Optimum ambient conditions for your machines
§ Efficient filtration for wide range of dust and fibres
§ Space saving designs to suit individual requirements
§ Perfect disposal of waste fibres for maximum recovery
Yarn conditioning system SARA ELGI
Humidification Luwa
§ Equipped with the latest generation PLC with touch screen for effective process control
§ Designed for optimum utilisation of energy
§ Up to 95% vacuum can be achieved which results in higher moisture gain
§ Heat setting of polyester yarn up to 120 degree centigrade
§ Designed to treat yarn in the form of cop/cone/hank
§ Vessel made of stainless steel
§ Separate water bath/steam chamber ensures safety to operator and yarn
§ Requires less connected load since heater is in a separate vessel
9. Assembly winders SSM
Card clothing Truetzschler
§ Precision assembly winders for all kind of staple and filament yarns
§ Electronically adjustable precision winding
§ Highest possible densities and best unwinding properties
§ Touch-screen machine terminal for ease of use
§ Optional automatic doffer system for maximum productivity
§ Optional Elastane Feeder for elastic twisted yarn
§ Complete card clothing solution for cotton,
blends and open end applications
§ Metallic wires designed for perfect execution
§ High performance FGX profile for maintenance-free
cylinder clothing
§ Classic tops – a perfect symbiosis of steel and fabric
§ Magnatop flat tops – innovative technology
for optimum quality
§ Novodoff – highest transfer efficiency
§ Improved quality and enhanced productivity
§ Economically efficient application
§ Precise and efficient service equipments
10. § High speed spindles up to 25,000 rpm
§ Compact neck bearing in inserts
§ Proven conical footstep bearing design for spindles
§ Reliable loading through proven helical coil springs in top arm
§ Sturdy double row ball bearing top rollers
§ Higher load bearing capacity on top rollers
§ New smart cradle offers less resistance to apron rotation keeping the radius constant
Spinning machinery components TeraSpin
Textile testing equipment MAG
§ Complete range of testing instruments for ginning, spinning,
weaving, knitting, dyeing, finishing & apparel
§ All testing instruments conform to international standards such as
ISO, ASTM, AATCC, BS, SDC, IS, IWS, DIN, ITMF
§ Every instrument is subjected to stringent endurance, repeatability and reliability tests
by MAG quality assurance wing before delivery
§ Supports in designing customised testing laboratories and
training laboratory personnel
11. § Patented four roller compact spinning retrofit
§ Sturdy compact gear assembly for accurate transmission ratio
§ 20% longer compact slit opening gives better compacting
§ Power saving in central suction unit
Compact spinning retrofits DeChang
Material handling/AS-RS Godrej
§ Has a wide variety of diesel and battery operated fork lifts
§ Up to 10 tons load capacity of forklifts
§ Best in class storage stacking and retrieval systems
§ 50 to 6000 kgs load capacity
§ Solutions from 5 mts to 30 mts available
12. A.T.E. ENTERPRISES PRIVATE LIMITED
Bhagwati House, A-19, CTS No.689, Veera Desai Road
Andheri (West), Mumbai 400 053 India
T: +91-22-6676 6100 F : +91-22-2673 2445
E: spinning@ateindia.com
W: www.ategroup.com
CIN: U51503MH2001PTC132921
V4,Nov2018
C A R D C L O T H I N G
DE CHANG TEXTILE MACHINERY
COMPACT SPINNING
§ Fully integrated solutions for all areas of activity from fibre to
garment, from sales to purchasing through inventory control
Useful for WMS, planning, scheduling, quality management,
finance, BI, CRM, PDM, and more
§ ERP solutions to manage end-to-end business processes
across all the textile supply chain
§ Pure Java ERP system giving a major technological
advantage to meet multiple business objectives
§ Can run on any operating system, any database, any
hardware, and any middleware
Textile ERP solutions
Datatex
§ Real time data collection
§ Production monitoring
§ Quality monitoring
§ Production scheduling
§ Interface with ERP system
§ Preventive maintenance
Monitoring systems
BMSVision