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Drug and Therapeutics 
Committee 
Session 5. 
Pharmaceutical Quality Assurance
Acknowledgment 
Material for this session is adapted from Chapter 18, 
“Quality Assurance for Drug Procurement,” of 
Managing Drug Supply 2nd ed. Management 
Sciences for Health and World Health 
Organization, 1997.
Objectives 
 Define medicine quality 
 Understand how medicine quality is 
assessed 
 Understand how medicine quality is 
ensured 
 Describe the role of the DTC in 
pharmaceutical quality assurance
Outline 
 Key definitions 
 Introduction 
 Determinants of medicine quality 
 How is quality assessed? 
 How is quality assured? 
 Important pharmaceutical quality issues 
for the DTC 
 Implications for the DTC
Key Definitions (1) 
Pharmaceutical quality assurance (QA)—Sum of 
all activities and responsibilities required to ensure that 
the medicine that reaches the patient is safe, effective, 
and acceptable to the patient 
Pharmaceutical quality control—Process 
concerned with medicine sampling, specifications, and 
testing, and with the organization’s release procedures 
that ensure that the necessary tests are carried out and 
that the materials are not released for use, nor products 
released for sale or supply, until their quality has been 
judged satisfactory
Key Definitions (2) 
Good Manufacturing Practices (GMP)— 
Performance standards that WHO and many national 
governments established for pharmaceutical 
manufacturers covering, for example, personnel, 
facilities, packaging, and quality control. 
GMPs are part of the quality assurance activities that 
ensure that products are consistently produced and 
controlled to the quality standards appropriate to their 
intended use and required by the drug regulatory 
authorities.
Introduction: Goals of Medicine QA 
Programs 
 To make certain that each medicine reaching a 
patient is safe, effective, and of standard 
quality 
 Obtaining quality products that are safe and 
effective through structured selection and 
procurement methods 
 Maintaining quality products through the 
appropriate storage, distribution, monitoring, and 
use by prescribers, dispensers, and consumers
Characteristics of a Comprehensive 
QA Program (1) 
 Medicines are selected on the basis of safety and 
efficacy, in an appropriate dosage form with the 
longest shelf life 
 Suppliers with acceptable quality standards are 
selected 
 Medicines received from suppliers and donors are 
monitored to meet quality standards 
 Medicine packaging meets contract specifications
Characteristics of a Comprehensive 
QA Program (2) 
 Repackaging activities and dispensing practices 
maintain quality 
 Adequate storage conditions in all pharmaceutical 
areas are maintained 
 Transportation conditions are adequate 
 Product quality concerns are reported and 
monitored
Impacts of Low-Quality Medicines 
? 
MEDICINE 
QUALITY 
 Manufacturing 
process 
 Packaging 
 Transportation 
 Storage 
condition 
 Lack of therapeutic 
effect: 
Prolonged illness 
Death 
 Toxic and adverse 
reaction 
 Waste of limited 
financial resources 
 Loss of credibility
Determinants of Medicine Quality 
 Identity: Active ingredient 
 Purity: Not contaminated with potentially harmful 
substances 
 Potency: Usually 90–110% of the labeled amount 
 Uniformity: Consistency of color, shape, size 
 Bioavailability: Interchangeable products? 
 Stability: Ensuring medicine activity for stated period 
Identity, purity, potency, uniformity are defined in pharmacopoeias 
and stated in certificate of analysis (COA)
Potential Bioavailability Problems 
 Aminophylline 
 Ampicillin 
 Levodopa 
 Carbamazepine 
 Levothyroxine 
 Chloroquine 
 Methyldopa 
 Digoxin 
 Nitrofurantoin 
 Dihydroergotamine 
 Phenytoin 
 Ergotamine 
 Prednisolone 
 Erythromycin 
 Prednisone 
 Estrogens 
 Quinidine 
 Furosemide 
 Glibenclamide 
Rifampicin 
  Glyceryl trinitrate 
 Spironolactone 
 Iron sulfate 
 Theophylline 
 Isosorbide dinitrate 
 Warfarin 
 Medicines with 
narrow therapeutic 
range 
 Slow-release 
formulations 
 New formulations 
(e.g., rectal 
paracetamol)
Standard Method for Bioavailability 
Studies 
 Subject: adult, healthy, nonsmoker, nondrinker 
 Design: cross-over, 12–14 subjects 
 Medicine administration: overnight fast, single dose 
 Serial blood sampling: minimum 3´ T1/2 
 Medicine assay in plasma 
 Parameters: 
 Cmax 
 Tmax 
 AUC0-¥ 
100 
10 
1 
10 
12 
14 
16 
18 
20 
22 
24 
C 0 
2 
4 
6 
8 
T 
 Judgment for bioequivalency: <20% difference
Rifampicin 450 mg Capsules: 
> 100% Variation among Brand Names 
25 
20 
15 
10 
5 
0 
Originator 
0 2 4 6 8 10 12 14 16 18 20 22 24 
Source: Suryawati (1992) 
Time (hours) 
Plasma RMP concentration (mcg/ml)
Captopril 25 mg: Variation among 
Brand Names 
Plasma concentration (ng/ml) 
N= 12 
0 1 2 3 4 5 6 7 8 9 10 11 12 
N = number of studies 
300 
250 
200 
150 
100 
50 
0 
Source: Suryawati and Santoso (1994). 
Time (hours) 
Originator 
Failed 
00 11 22 33 44 55 66 77 88 1100 1111 1122
Nifedipine 20 mg: Generic vs. Brand Name 
Plasma concentration (ng/ml) 
180 
160 
140 
120 
100 
80 
60 
40 
20 
0 
0 
1.5 
3 
4.5 
6 
7.5 
9 
10.5 
12 
13.5 
15 
16.5 
18 
19.5 
Generic 
Brandname 
21 
22.5 
24 
Source: Suryawati and Santoso (1995). Time (hours)
Slow-Release Diclofenac Tablet 
Plasma concentration (ng/mL) 
MEC = 20 ng/mL 
120 
100 
80 
60 
40 
20 
Source: Suryawati (1989). 
Imported 
product 
Time (hours) 
0 
0 1 2 3 4 5 6 7 8 9 10 11 12
Medicines with a Stability Problem 
 Tablets: 
 Acetylsalicylic 
acid 
 Amoxicillin 
 Ampicillin 
 Penicillin V 
 Retinol 
 Oral liquids: 
 Paracetamol 
 Injectable: 
 Ergometrine 
 Methylergometrine 
 Select the most stable formulation with adequate packaging
How Is Quality Assessed? 
 INSPECTION of products on 
arrival 
 Visual inspection 
 Product specification review 
(including expiration dates) 
 LABORATORY TESTING for 
compliance with pharmacopoeial 
standards 
 International Pharmacopoeia 
 European Pharmacopoeia 
 U. S. Pharmacopeia 
 British Pharmacopoeia 
 National Pharmacopoeia 
 BIOAVAILABILITY DATA 
COA 
11 
33 22
How Is Medicine Quality Assured? (1) 
 Product selection 
 Long shelf-life 
 Acceptable stability 
 Acceptable bioavailability 
 Selection of appropriate suppliers 
 Supplier pre-qualification 
 Request samples from new suppliers 
 Request specific reports and data for certain medicines 
(e.g., bioavailability and stability studies) 
 Collect and maintain information on supplier performance 
 Product certification 
 GMP certificate of manufacturer 
 Product/batch certification (COA) 
 Random local testing
How Is Medicine Quality Assured? (2) 
 Contract and procurement specifications 
 Pharmacopeia reference standard 
 Local language for product label 
 Standards for packaging to meet specific 
storage and transport conditions
How Is Medicine Quality Assured? (3) 
 Appropriate storage, transport, dispensing, and 
use procedures 
 Pharmaceutical distribution and inventory control 
procedures 
 Provision for appropriate storage and transport 
including adequate temperature control, security, 
and cleanliness 
 Explicit enforcement of cold chain procedures 
 Appropriate dispensing: containers, labeling, 
counseling 
 Avoidance of repacking unless quality control in 
place
How Is Medicine Quality Assured? (4) 
 Product monitoring system 
 Problem reporting: who, how, where, 
and to whom; what additional 
measures; what follow-up information 
 Product recalls: hospital or country level
Who Ensures Medicine Quality? 
 Drug 
regulatory 
authority 
Medicine 
Quality 
 Physicians 
and other 
prescribers 
 Drug and 
Therapeutics 
Committee 
 Hospital 
procurement 
office 
 Pharmacy 
(and dispensers) 
 Patients
Implications of Pharmaceutical QA for the DTC 
 Providing technical advice on procurement of 
pharmaceuticals 
 Defining product specifications 
 Generic medicines 
 Bioavailability issues 
 Stability issues 
 Defining minimum laboratory testing 
 Providing technical advice to hospital departments 
 Medicine transportation and storage 
 Dispensing 
 Analyzing product problem reports 
 Quality complaints 
 Medicine recall system
Activity (30 minutes) 
 Pharmaceutical quality assurance issues and 
concerns on— 
 Obtaining quality products 
 Maintaining quality products 
 Examples of poor quality 
 Discussion 
at hospital level 
 Are you satisfied with the quality of medicines you receive? 
 Is quality maintained throughout your distribution network? 
 Are there complaints of poor quality by patients or health 
workers? 
 Is there a formal mechanism for reporting and investigating 
complaints? 
 What role do you see for the DTC in improving and 
maintaining quality in your health care system?
Summary (1) 
 Ensuring quality of a product from selection to 
use— 
 Obtaining quality products that are safe and 
effective through structured selection and 
procurement methods 
 Maintaining quality products through 
appropriate storage, distribution, monitoring, 
and use methods
Summary (2) 
 Assessing quality includes— 
 Inspection of medicines 
 Laboratory testing when necessary
Summary (3) 
 Assuring quality includes— 
 Selection of medicines, dosage forms, and 
packaging 
 Use of prequalified suppliers 
 Product certification 
 Preparation and enforcement of quality-related 
contract specification 
 Appropriate storage, transport, dispensing, and 
use 
 Product monitoring systems

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05 drug-quality final-08

  • 1. Drug and Therapeutics Committee Session 5. Pharmaceutical Quality Assurance
  • 2. Acknowledgment Material for this session is adapted from Chapter 18, “Quality Assurance for Drug Procurement,” of Managing Drug Supply 2nd ed. Management Sciences for Health and World Health Organization, 1997.
  • 3. Objectives  Define medicine quality  Understand how medicine quality is assessed  Understand how medicine quality is ensured  Describe the role of the DTC in pharmaceutical quality assurance
  • 4. Outline  Key definitions  Introduction  Determinants of medicine quality  How is quality assessed?  How is quality assured?  Important pharmaceutical quality issues for the DTC  Implications for the DTC
  • 5. Key Definitions (1) Pharmaceutical quality assurance (QA)—Sum of all activities and responsibilities required to ensure that the medicine that reaches the patient is safe, effective, and acceptable to the patient Pharmaceutical quality control—Process concerned with medicine sampling, specifications, and testing, and with the organization’s release procedures that ensure that the necessary tests are carried out and that the materials are not released for use, nor products released for sale or supply, until their quality has been judged satisfactory
  • 6. Key Definitions (2) Good Manufacturing Practices (GMP)— Performance standards that WHO and many national governments established for pharmaceutical manufacturers covering, for example, personnel, facilities, packaging, and quality control. GMPs are part of the quality assurance activities that ensure that products are consistently produced and controlled to the quality standards appropriate to their intended use and required by the drug regulatory authorities.
  • 7. Introduction: Goals of Medicine QA Programs  To make certain that each medicine reaching a patient is safe, effective, and of standard quality  Obtaining quality products that are safe and effective through structured selection and procurement methods  Maintaining quality products through the appropriate storage, distribution, monitoring, and use by prescribers, dispensers, and consumers
  • 8. Characteristics of a Comprehensive QA Program (1)  Medicines are selected on the basis of safety and efficacy, in an appropriate dosage form with the longest shelf life  Suppliers with acceptable quality standards are selected  Medicines received from suppliers and donors are monitored to meet quality standards  Medicine packaging meets contract specifications
  • 9. Characteristics of a Comprehensive QA Program (2)  Repackaging activities and dispensing practices maintain quality  Adequate storage conditions in all pharmaceutical areas are maintained  Transportation conditions are adequate  Product quality concerns are reported and monitored
  • 10. Impacts of Low-Quality Medicines ? MEDICINE QUALITY  Manufacturing process  Packaging  Transportation  Storage condition  Lack of therapeutic effect: Prolonged illness Death  Toxic and adverse reaction  Waste of limited financial resources  Loss of credibility
  • 11. Determinants of Medicine Quality  Identity: Active ingredient  Purity: Not contaminated with potentially harmful substances  Potency: Usually 90–110% of the labeled amount  Uniformity: Consistency of color, shape, size  Bioavailability: Interchangeable products?  Stability: Ensuring medicine activity for stated period Identity, purity, potency, uniformity are defined in pharmacopoeias and stated in certificate of analysis (COA)
  • 12. Potential Bioavailability Problems  Aminophylline  Ampicillin  Levodopa  Carbamazepine  Levothyroxine  Chloroquine  Methyldopa  Digoxin  Nitrofurantoin  Dihydroergotamine  Phenytoin  Ergotamine  Prednisolone  Erythromycin  Prednisone  Estrogens  Quinidine  Furosemide  Glibenclamide Rifampicin   Glyceryl trinitrate  Spironolactone  Iron sulfate  Theophylline  Isosorbide dinitrate  Warfarin  Medicines with narrow therapeutic range  Slow-release formulations  New formulations (e.g., rectal paracetamol)
  • 13. Standard Method for Bioavailability Studies  Subject: adult, healthy, nonsmoker, nondrinker  Design: cross-over, 12–14 subjects  Medicine administration: overnight fast, single dose  Serial blood sampling: minimum 3´ T1/2  Medicine assay in plasma  Parameters:  Cmax  Tmax  AUC0-¥ 100 10 1 10 12 14 16 18 20 22 24 C 0 2 4 6 8 T  Judgment for bioequivalency: <20% difference
  • 14. Rifampicin 450 mg Capsules: > 100% Variation among Brand Names 25 20 15 10 5 0 Originator 0 2 4 6 8 10 12 14 16 18 20 22 24 Source: Suryawati (1992) Time (hours) Plasma RMP concentration (mcg/ml)
  • 15. Captopril 25 mg: Variation among Brand Names Plasma concentration (ng/ml) N= 12 0 1 2 3 4 5 6 7 8 9 10 11 12 N = number of studies 300 250 200 150 100 50 0 Source: Suryawati and Santoso (1994). Time (hours) Originator Failed 00 11 22 33 44 55 66 77 88 1100 1111 1122
  • 16. Nifedipine 20 mg: Generic vs. Brand Name Plasma concentration (ng/ml) 180 160 140 120 100 80 60 40 20 0 0 1.5 3 4.5 6 7.5 9 10.5 12 13.5 15 16.5 18 19.5 Generic Brandname 21 22.5 24 Source: Suryawati and Santoso (1995). Time (hours)
  • 17. Slow-Release Diclofenac Tablet Plasma concentration (ng/mL) MEC = 20 ng/mL 120 100 80 60 40 20 Source: Suryawati (1989). Imported product Time (hours) 0 0 1 2 3 4 5 6 7 8 9 10 11 12
  • 18. Medicines with a Stability Problem  Tablets:  Acetylsalicylic acid  Amoxicillin  Ampicillin  Penicillin V  Retinol  Oral liquids:  Paracetamol  Injectable:  Ergometrine  Methylergometrine  Select the most stable formulation with adequate packaging
  • 19. How Is Quality Assessed?  INSPECTION of products on arrival  Visual inspection  Product specification review (including expiration dates)  LABORATORY TESTING for compliance with pharmacopoeial standards  International Pharmacopoeia  European Pharmacopoeia  U. S. Pharmacopeia  British Pharmacopoeia  National Pharmacopoeia  BIOAVAILABILITY DATA COA 11 33 22
  • 20. How Is Medicine Quality Assured? (1)  Product selection  Long shelf-life  Acceptable stability  Acceptable bioavailability  Selection of appropriate suppliers  Supplier pre-qualification  Request samples from new suppliers  Request specific reports and data for certain medicines (e.g., bioavailability and stability studies)  Collect and maintain information on supplier performance  Product certification  GMP certificate of manufacturer  Product/batch certification (COA)  Random local testing
  • 21. How Is Medicine Quality Assured? (2)  Contract and procurement specifications  Pharmacopeia reference standard  Local language for product label  Standards for packaging to meet specific storage and transport conditions
  • 22. How Is Medicine Quality Assured? (3)  Appropriate storage, transport, dispensing, and use procedures  Pharmaceutical distribution and inventory control procedures  Provision for appropriate storage and transport including adequate temperature control, security, and cleanliness  Explicit enforcement of cold chain procedures  Appropriate dispensing: containers, labeling, counseling  Avoidance of repacking unless quality control in place
  • 23. How Is Medicine Quality Assured? (4)  Product monitoring system  Problem reporting: who, how, where, and to whom; what additional measures; what follow-up information  Product recalls: hospital or country level
  • 24. Who Ensures Medicine Quality?  Drug regulatory authority Medicine Quality  Physicians and other prescribers  Drug and Therapeutics Committee  Hospital procurement office  Pharmacy (and dispensers)  Patients
  • 25. Implications of Pharmaceutical QA for the DTC  Providing technical advice on procurement of pharmaceuticals  Defining product specifications  Generic medicines  Bioavailability issues  Stability issues  Defining minimum laboratory testing  Providing technical advice to hospital departments  Medicine transportation and storage  Dispensing  Analyzing product problem reports  Quality complaints  Medicine recall system
  • 26. Activity (30 minutes)  Pharmaceutical quality assurance issues and concerns on—  Obtaining quality products  Maintaining quality products  Examples of poor quality  Discussion at hospital level  Are you satisfied with the quality of medicines you receive?  Is quality maintained throughout your distribution network?  Are there complaints of poor quality by patients or health workers?  Is there a formal mechanism for reporting and investigating complaints?  What role do you see for the DTC in improving and maintaining quality in your health care system?
  • 27. Summary (1)  Ensuring quality of a product from selection to use—  Obtaining quality products that are safe and effective through structured selection and procurement methods  Maintaining quality products through appropriate storage, distribution, monitoring, and use methods
  • 28. Summary (2)  Assessing quality includes—  Inspection of medicines  Laboratory testing when necessary
  • 29. Summary (3)  Assuring quality includes—  Selection of medicines, dosage forms, and packaging  Use of prequalified suppliers  Product certification  Preparation and enforcement of quality-related contract specification  Appropriate storage, transport, dispensing, and use  Product monitoring systems