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Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-7
SOLUTIONS TO BRIEF EXERCISES
BRIEF EXERCISE 4-1
(a) Estimated annual overhead costs
Expected annual operating activity
= Predetermined overhead rate
$1,000,000
100,000
= $10 per direct labor hour
(b) 90,000 direct labor hours X $10 = $900,000 overhead applied
(c) If the manufacturing process is complex, then multiple allocation
bases can result in more accurate product-cost computations. In
such situations, managers need to consider a new overhead cost
allocation method that uses multiple bases. That method is activity-
based costing.
BRIEF EXERCISE 4-2
Under ABC, overhead costs are shifted from the high-volume products to
the low-volume products. This shift results in more accurate costing for
two reasons:
1. Low-volume products often require more special handling, such
as more machine setups and inspections, than high-volume
products. Thus, the low-volume product frequently is responsible
for more overhead costs per unit than is a high-volume product.
2. Assigning overhead using ABC will usually increase the cost per
unit for low-volume products. Therefore, a traditional overhead
allocation such as direct labor hours is usually a poor cost driver
for assigning overhead costs to low-volume products.
As a result, for Bowyer, one of the products (Product RX3) may have been
low volume and therefore may have more overhead costs assigned to it
under an ABC system.
4-8 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
BRIEF EXERCISE 4-3
An appropriate cost driver for each activity is:
Activity Cost Driver
Materials handling
Machine setups
Factory machine maintenance
Factory supervision
Quality control
Number of requisitions
Number of setups
Machine hours used
Direct labor hours
Number of inspections
BRIEF EXERCISE 4-4
(a) Number of parts or assemblies
(b) Number of setups
(c) Number of employees
(d) Number of inspections
(e) Number of purchase orders
(f) Machine hours
(g) Square footage occupied
BRIEF EXERCISE 4-5
Machine setups
Machining
Inspections
$180,000 Ă· 2,500 = $72 per setup
$325,000 Ă· 25,000 = $13 per machine hour
$ 87,500 Ă· 1,750 = $50 per inspection
BRIEF EXERCISE 4-6
Activity Cost Pool
Estimated
Overhead Ă·
Expected Use of
Cost Drivers per Activity =
Activity-Based
Overhead Rates
Designing
Sizing and cutting
Stitching and trimming
Wrapping and packing
$ 450,000
4,000,000
1,440,000
336,000
12,000 designer hours
160,000 machine hours
80,000 labor hours
32,000 finished units
$37.50 per designer hour
$25.00 per machine hour
$18.00 per labor hour
$10.50 per finished unit
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-9
BRIEF EXERCISE 4-7
Activity Cost Pool
Estimated
Overhead Ă·
Expected Use of
Cost Drivers per Activity =
Activity-Based
Overhead Rates
Ordering and receiving
Etching
Soldering
$ 90,000
480,000
1,760,000
15,000 orders
60,000 machine hours
440,000 labor hours
$6.00 per order
$8.00 per machine hour
$4.00 per labor hour
Cost Drivers X
Overhead
Rates =
Total Overhead
Applied
11,000 orders
50,000 machine hours
500,000 labor hours
$6
$8
$4
$ 66,000
400,000
2,000,000
$2,466,000
BRIEF EXERCISE 4-8
(a)
(b)
(c)
(d)
(e)
(f)
(g)
(h)
Non-value-added
Non-value-added
Value-added
Non-value-added
Non-value-added
Non-value-added
Non-value-added
Value-added
BRIEF EXERCISE 4-9
Value-added Activities Hours
(1)
(3)
(5)
Designing and drafting
On-site supervision
Consultation with client
3.0
2.0
1.5
6.5
Non-value-added Activities Hours
(2)
(4)
(6)
Staff meetings
Lunch
Entertaining a prospective client
1
1
2
4
4-10 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
BRIEF EXERCISE 4-10
(a) Batch- or unit-level
(b) Unit-level
(c) Unit-level
(d) Batch- or unit-level
(e) Facility-level
(f) Batch- or product-level
(g) Batch- or product-level
(h) Unit-level
(i) Facility-level
(j) Batch-level
BRIEF EXERCISE 4-11
(a) Facility-level
(b) Unit-level
(c) Product-level
(d) Unit-level
(e) Batch-level
(f) Batch-level
(g) Product-level
(h) Facility-level
BRIEF EXERCISE 4-12
(a) Product design $50,000
10
= $5,000 per product change
Machining $300,000
150,000
= $2 per machine hour
Material handling $100,000
100
= $1,000 per set up
(b) Product design—product-level
Machining—unit-level
Material handling—batch-level
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-11
SOLUTIONS TO DO IT! REVIEW EXERCISES
DO IT! 4-1
1. True
2. False
3. False
4. True
5. True
DO IT! 4-2
(a) Computations of activity-based overhead rates per cost driver:
Activity Cost
Pools
Estimated
Overhead
Expected Use of Cost
Drivers per Activity
Activity-Based
Overhead Rates
Machine setup $ 20,000 40 setups $500 per setup
Machining 110,000 5,000 machine hours 22 per machine hr.
Packing 30,000 500 orders 60 per order
$160,000
(b) Assignment of each activity’s overhead cost to products using ABC:
BC113 AD908
Activity Cost
Pools
Expected
Use of Cost
Drivers per
Product
Activity-Based
Overhead Rates
Cost
Assigned
Expected Use of
Cost Drivers per
Product
Activity-Based
Overhead
Rates
Cost
Assigned
Machine setup 25 $500 $12,500 15 $500 $ 7,500
Machining 1000 $ 22 22,000 4000 $ 22 88,000
Packing 150 $ 60 9,000 350 $ 60 21,000
Total assigned costs $43,500 $116,500
(c) Computation of overhead cost per unit:
BC113 AD908
Total costs assigned (a) $43,500 $116,500
Total units produced (b) 3,000 1,400
Overhead cost per unit (a) Ă· (b) $14.50 $83.21
4-12 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
DO IT! 4-2 (Continued)
(d) These computations show that the total overhead assigned to Product
AD908 is more than two and a half times that assigned to BC113. On a
per unit basis, the overhead assigned to AD908 is close to six times
that assigned to each BC113.
DO IT! 4-3
1. NVA
2. VA
3. NVA
4. NVA
5. VA
6. VA
DO IT! 4-4
(a) unit-level
(b) product-level
(c) facility-level
(d) batch-level
(e) unit-level
(f) batch-level
(g) facility-level
(h) unit-level
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-13
SOLUTIONS TO EXERCISES
EXERCISE 4-1
(a) Estimated overhead
Direct labor costs
= Predetermined overhead rate
$300,000
$50,000 + $100,000
= 200% of direct labor cost
(b) Activity cost pools Cost drivers Estimated overhead
Machining Machine hours $200,000
Machine setup Set up hours 100,000
Activity-based overhead rates
Machining: Machine setup:
$200,000 $100,000
1,000 + 1,000
= $100 per machine hour
400 + 100
= $200 per setup hour
(c) Traditional costing Standard Custom
$50,000 X 200% $100,000
$100,000 X 200% $200,000
$100,000 $200,000
Activity-based costing
Machining:
1,000 X $100 $100,000
1,000 X $100 $100,000
Machine setup:
100 X $200 20,000
400 X $200 80,000
$120,000 $180,000
4-14 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
EXERCISE 4-2
(a) Traditional costing system
Product 540X Product 137Y Product 249S
Sales $200,000 $160,000 $80,000
Costs 55,000 50,000 15,000
Operating income $145,000 $110,000 $65,000
(b) Activity-based costing system
Product 540X Product 137Y Product 249S
Sales $200,000 $160,000 $80,000
Costs 50,000 35,000 35,000
Operating income $150,000 $125,000 $45,000
(c) Product 540X: ($150,000 – $145,000) ÷ $145,000 = 3.45%
Product 137Y ($125,000 – $110,000) ÷ $110,000 = 13.64%
Product 249S ($45,000 – $65,000) ÷ $65,000 = (30.77%)
(d) These costs are similar probably because the cost drivers are
essentially the same; that is, they are based on a unit volume
concept.
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-15
EXERCISE 4-3
(a) Activity cost pools Cost drivers Estimated overhead
Cutting Machine hours $300,000
Design Number of setups 600,000
Activity-based overhead rates
Cutting Design
$300,000 $600,000
200,000
= $1.50 per machine hour
1,500
= $400 per setup
Wool Cotton
Activity-based costing
Cutting
100,000 X $1.50 $150,000
100,000 X $1.50 $150,000
Design
1,000 X $400 400,000
500 X $400 200,000
Total cost allocated $550,000 $350,000
(b) Estimated overhead $900,000
Direct labors hours
=
450,000
= $2 per direct labor hour
Wool Cotton
Traditional costing
225,000 X $2 $450,000
225,000 X $2 $450,000
The wool product line is allocated $100,000 ($550,000 – $450,000) more
overhead cost when an activity-based costing system is used. As a result,
the cotton product line is allocated $100,000 ($450,000 – $350,000) less.
4-16 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
EXERCISE 4-4
(a) Direct labor hours for car wheels (40,000 X 1) = 40,000
Direct labor hours for truck wheels (10,000 X 3) = 30,000
Total direct labor hours 70,000
$700,000 (total estimated overhead)
70,000 (total direct labor hours)
= $10 per direct labor hour.
Overhead assigned
Car wheels (40,000 X $10) = $400,000
Truck wheels (30,000 X $10) = 300,000
Total overhead $700,000
(b)
Activity Cost Pool
Estimated
Overhead Ă·
Expected
Use of
Cost Drivers =
ABC
Overhead
Rate
Setting up machines $180,000 1,000 $180
Assembling 280,000 70,000 $ 4
Inspection 240,000 1,200 $200
(c) Car Wheels
Activity Cost Pools
Expected Use
of Cost Driver
per Product X
Activity-Based
Overhead
Rates =
Cost
Assigned
Setting up machines 200 $180 $ 36,000
Assembling 40,000 $ 4 $160,000
Inspection 100 $200 $ 20,000
Total cost assigned $216,000
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-17
EXERCISE 4-4 (Continued)
(c) Truck Wheels
Activity Cost Pools
Expected use
of Cost Driver
per Product X
Activity-Based
Overhead
Rates =
Cost
Assigned
Setting up machines 800 $180 $144,000
Assembling 30,000 $ 4 $120,000
Inspection 1,100 $200 $220,000
Total cost assigned $484,000
(d) Assuming that the cost drivers are a reasonable representation of
what is occurring in the two product lines, it seems appropriate to
switch to activity-based costing. By using this system, more accurate
cost information is developed which should lead to better allocation
of resources and pricing decisions in the future.
4-18 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
EXERCISE 4-5
(a)
Activity Cost Pools Estimated Overhead Ă·
Expected use
of Cost Drivers = ABC Overhead Rates
Scheduling and travel $90,000 1,500 $ 60.00
Setup time $70,000 700 $100.00
Supervision $40,000 $400,000* $ .10
*$100,000 + $300,000
Commercial
Activity Cost Pools
Expected use of Cost
Drivers per Product X ABC Overhead Rates = Cost Assigned
Scheduling and travel 1,000 $ 60.00 $ 60,000
Setup time 450 $100.00 45,000
Supervision $100,000 $ .10 10,000
Total assigned costs $115,000
Residential
Activity Cost Pools
Expected use of Cost
Drivers per Product X ABC Overhead Rates = Cost Assigned
Scheduling and travel 500 $ 60.00 $30,000
Setup time 250 $100.00 25,000
Supervision $300,000 $ .10 30,000
Total assigned costs $85,000
(b) Commercial Residential
Revenues $300,000 $480,000
Direct material costs $ 30,000 $ 50,000
Direct labor costs 100,000 300,000
Overhead costs 115,000 245,000 85,000 435,000
Operating income (loss) $ 55,000 $ 45,000
(c) Assuming that the cost drivers are a reasonable representation of
what is occurring in the two product lines, it seems appropriate to
switch to activity-based costing. By using this system, more accurate
cost information is developed which should lead to better allocations
of resources and more informative pricing decisions in the future.
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-19
EXERCISE 4-6
(a) Traditional costing:
$235,000 Ă· 2,500 (800 + 1,700) hours
= $94 per direct labor hour
(1) One mobile safe:
800 hours X $94 = $75,200
$75,200 Ă· 200 = $376 each
(2) One walk-in safe:
1,700 hours X $94 = $159,800
$159,800 Ă· 50 = $3,196 each
(b) Activity-based costing:
(1) Material handling costs
$150,000 Ă· 500 (300 + 200) moves = $300 per move
(a) One mobile safe:
300 moves X $300 = $90,000
$90,000 Ă· 200 = $450 each
(b) One walk-in safe:
200 moves X $300 = $60,000
$60,000 Ă· 50 = $1,200 each
(2) Purchasing activity costs
$85,000 Ă· 800 (450 + 350) orders = $106.25 per order
(a) One mobile safe:
450 orders X $106.25 = $47,812.50
$47,812.50 Ă· 200 = $239.0625 each
(b) One walk-in safe:
350 orders X $106.25 = $37,187.50
$37,187.50 Ă· 50 = $743.75 each
4-20 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
EXERCISE 4-6 (Continued)
(c) The total amount of overhead allocated to each unit of the two products
under the two allocation approaches is:
Traditional
Costing
Activity-Based
Costing
Mobile safe
Walk-in safe
$ 376
$3,196
**$689.0625**
$ 1,943.75**
**$450 + $239.0625
**$1,200 + $743.75
EXERCISE 4-7
The following activities might be identified at Quik Prints Company from
your analysis of its operations and a discussion with the owner-manager,
James Kieper.
1. Hiring and training personnel 11. Maintenance and repairs
2. Purchasing supplies and materials 12. Delivery
3. Selling, promoting, and marketing 13. Accounting
4. Billing and collecting
5. Designing
6. Offset printing
7. Copying
8. Faxing
9. Collating
10. Cutting and folding
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-21
EXERCISE 4-8
Budgeted Costs Activity Cost Pool Cost Driver
Engineering design
Engineering prototypes
Engineering Engineering hours
Depreciation, machinery
Electricity, machinery
Machinery Machine hours
Machine setup, indirect labor
Machine setup, indirect
materials
Machine setup Number of setups
Inspections
Tests
Quality control
Number of tests or
inspections
Depreciation, plant
Insurance, plant
Property taxes
Oil, heating
Electricity, plant lighting
Factory utilities
Square feet or
Machine hours
Custodial wages Maintenance
Number of
machines or
Machine hours
EXERCISE 4-9
The following cost drivers might be used to assign overhead:
1.
2.
3.
4.
5.
6.
7.
8.
Labor hours
Labor hours
Labor hours
Gallons of chemicals
Number of cartfuls or
labor hours
Number of cartfuls
Gallons of juice
Gallons of juice
9.
10.
11.
12.
13.
14.
15.
Gallons of wine or months of aging
Number of bottles
Number of bottles
Number of boxes
Number of shipments
Number of gallons processed
Number of gallons processed
4-22 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
EXERCISE 4-10
1. Number of engineering change orders; hours of designing
2. Number of orders processed
3. Number of parts in stock
4. Weight of material; number of boxes or cartons
5. Employee turnover; number of employees hired
6. Machine hours; direct labor hours
7. Number of employees; number of parts; direct labor hours
8. Number of employees
9. Book or market value of assets
10. Cost of goods manufactured, direct labor hours; number
of employees
11. Machine hours; number of machines
12. Gallons of paint; number of appliances
EXERCISE 4-11
(a) The overhead rates are:
Activity Cost Pools
Estimated
Overhead Ă·
Expected Use
of Cost Drivers
per Activity =
Activity-Based
Overhead Rates
Materials handling
Machine setups
Quality inspections
$35,000
27,500
27,000
1,000
500
600
$35
55
45
(b) The assignment of the overhead costs to products is as follows:
Instruments Gauges
Cost Driver Number Cost Number Cost
Cost
Assigned
Materials handling
($35)
Machine setups ($55)
Quality inspections
($45)
Total costs
assigned (a)
Units produced (b)
400
200
200
$14,000
11,000
9,000
$34,000
50
600
300
400
$21,000
16,500
18,000
$55,500
300
$35,000
27,500
27,000
$89,500
Overhead cost per
Unit (a) Ă· (b) $680 $185
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-23
EXERCISE 4-11 (Continued)
(c) MEMO
To: President, Sorce Instrument, Inc.
From: Student
Re: Benefits of activity-based costing (ABC)
ABC focuses on the activities performed in producing a product.
Overhead costs are assigned to products based on cost drivers that
measure the activities performed on the product.
The primary benefit of ABC is more accurate and meaningful product
costing. This improved cost data can lead to reduced costs as managers
become more aware of the underlying causes of cost incurrence. Thus,
control over costs is enhanced.
The improved cost data should also lead to better management
decisions. More accurate product costing should contribute to setting
selling prices which will help achieve desired profitability levels. In
addition, it should be helpful in deciding whether to make or buy a
product part or component, and sometimes even whether to eliminate
a product.
4-24 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
EXERCISE 4-12
(a) (1) Traditional product costing system:
$400,000 X .70 = $280,000 Selling costs assigned in March to the
“high intensity” product line.
(2) Activity-based costing system:
Activity Cost Pools
Cost Drivers
Used X
Activity-
Based
Overhead
Rates =
Overhead Cost
Assigned
Sales commissions
Advertising—TV/Radio
Advertising—Newspaper
Catalogs
Cost of catalog sales
Credit and collection
Total assigned cost for March
$930,000
250
2,000
60,000
9,000
$930,000
$.05
$300
$10
$2.50
$1.00
$.03
$ 46,500
75,000
20,000
150,000
9,000
27,900
$328,400
(b) As compared to ABC, traditional costing grossly undercosts the selling
costs assigned to the “high intensity” product line. The difference
of $48,400 ($328,400 – $280,000) in the month of March is a 14.7%
understatement.
(c) All six activities, as selling activities, are non-value-added activities.
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-25
EXERCISE 4-13
(a) 1. Traditional product costing system:
Quality-control overhead costs assigned in June to the low-calorie
dessert line are $9,350 ($55,000 X .17).
2. Activity-based costing system:
Activity Cost Pools
Cost Drivers
Used X
Activity-
Based
Overhead
Rate =
Overhead Cost
Assigned
Inspections of material received
In-process inspections
FDA certification
Total assigned cost for June
6,000
10,000
420
$.60
$.33
$12.00
$ 3,600
3,300
5,040
$11,940
(b) As compared to ABC, the traditional costing system undercosts the
quality-control overhead cost assigned to the low-calorie dessert
product line by $2,590 ($11,940 – $9,350) in the month of June. That is
a 21.7% understatement.
(c) All three activities, as quality-control related activities, are non-value-
added activities.
EXERCISE 4-14
1. Value-added. It is assumed that any activity which directly enhances or
improves the quality or quantity of the vines, grapes, or wine is a
value-added activity.
2.
3.
4.
5.
6.
7.
8.
Non-value-added
Value-added
Value-added
Non-value-added
Value-added
Value-added
Value-added
9.
10.
11.
12.
13.
14.
15.
Value-added
Value-added
Non-value-added
Non-value-added
Non-value-added
Non-value-added
Non-value-added
4-26 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
EXERCISE 4-15
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Value-added
Non-value-added
Non-value-added
Non-value-added
Non-value-added
Value-added
Value-added
Non-value-added
Non-value-added
Non-value-added
Non-value-added
Value-added
EXERCISE 4-16
Value-Added Activities Hours
Writing contracts and letters
Taking depositions
Contemplating legal strategy
Litigating a case in court
1.0
1.0
1.0
2.5
5.5
Non-Value-Added Activities Hours
Attending staff meetings
Doing research
Traveling to/from court
Eating lunch
Entertaining a prospective client
0.5
1.0
1.0
1.0
2.0
5.5
Questionable Classifications
Writing contracts is value-added; writing letters may be value-added if
related to a specific case or it may be non-value-added if it is billing a client
or collecting receivables. Research may be value-added if it is unique, related
to a specific case, and is billable. Research may be non-value-added if it is
something the attorney should already have known and is not billable to
the client.
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-27
EXERCISE 4-17
Activity Cost Pools Activity Level
Engineering
Machinery
Machine setup
Quality control
Factory utilities
Maintenance
Product-level
Unit-level
Batch-level
Depends on frequency. Could be unit, batch,
or product-level
Facility-level
Facility-level
EXERCISE 4-18
1. Facility-level activity
2. Product-level activity
3. Batch-level activity
4. Product-level activity
5. Product-level activity
6. Batch-level activity
7. Facility-level activity
8. Batch-level or unit-level activity
9. Unit-level activity
10. Unit-level activity
4-28 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
SOLUTIONS TO PROBLEMS
PROBLEM 4-1A
(a) Computation of unit costs—traditional costing.
Products
Manufacturing Costs Home Model Commercial Model
Direct materials
Direct labor
Overhead
Total unit cost
$18.50
19.00
* 23.40*
$60.90
$26.50
19.00
* 23.40*
$68.90
*$15.60 X 1.5 = $23.40
(b)
Activity Cost Pool
Estimated
Overhead Ă·
Expected
Use of Cost Drivers =
Activity-Based
Overhead Rate
Receiving
Forming
Assembling
Testing
Painting
Packing and shipping
$ 70,350
150,500
390,600
51,000
52,580
787,250
$1,502,280
335,000 Pounds
35,000 Machine hours
217,000 Parts
25,500 Tests
5,258 Gallons
335,000 Pounds
$ .21 per pound
$ 4.30 per machine hour
$ 1.80 per part
$ 2.00 per test
$10.00 per gallon
$ 2.35 per pound
(c)
Home Model Commercial Model
Activity Cost Pool
Expected
Use of
Drivers X
Activity-
Based
Overhead
Rates =
Cost
Assigned
Expected
Use of
Drivers X
Activity-
Based
Overhead
Rates =
Cost
Assigned
Receiving
Forming
Assembling
Testing
Painting
Packing and shipping
Total costs assigned
Units produced
(a)
(b)
215,000
27,000
165,000
15,500
3,680
215,000
$ .21
$ 4.30
$ 1.80
$ 2.00
$10.00
$ 2.35
$ 45,150
116,100
297,000
31,000
36,800
505,250
$1,031,300
54,000
120,000
8,000
52,000
10,000
1,578
120,000
$ .21
$ 4.30
$ 1.80
$ 2.00
$10.00
$ 2.35
$ 25,200
34,400
93,600
20,000
15,780
282,000
$470,980
10,200
Overhead cost per unit [(a) Ă· (b)] $19.10 $46.17
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-29
PROBLEM 4-1A (Continued)
(d)
ABC Manufacturing Costs Home Model Commercial Model
Direct materials
Direct labor
Overhead
Total cost per unit
$18.50
19.00
19.10
$56.60
$26.50
19.00
46.17
$91.67
(e) Activity Value- vs. Non-Value-Added
Receiving
Forming
Assembling
Testing
Painting
Packing and shipping
Non-value-added
Value-added
Value-added
Non-value-added
Value-added
Value-added
(f) (1) Activity-based costing shows the commercial model absorbs
nearly 21
/2 ($46.17 Ă· $19.10) times as much overhead per unit as
the home model.
(2) The comparison of ABC and traditional costing shows that the
proper amount of overhead assigned to the two products is not
equal at $23.40 but rather $19.10 for the home model and $46.17
for the commercial model. Under traditional costing, the margin of
error on the commercial model was almost 100%, an understatement
of $22.77 on an assignment of $23.40. These distorted overhead
assignments have likely led to overpricing the home model and
underpricing the commercial model.
4-30 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
PROBLEM 4-2A
(a) The allocation of total manufacturing overhead using activity-based
costing is as follows:
Royale Majestic
Overhead Rate
Drivers
Used
Cost
Assigned
Drivers
Used
Cost
Assigned
Total
Overhead
Purchase orders @ $30
Machine setups @ $50
Machine hours @ $40
Inspections @ $25
Total assigned costs (a)
Units produced (b)
Cost per unit (a) Ă· (b)
15,000
5,000
75,000
9,000
$ 450,000
250,000
3,000,000
225,000
$3,925,000
25,000
$157
25,000
13,000
45,000
19,000
$ 750,000
650,000
1,800,000
475,000
$3,675,000
10,000
$367.50
$1,200,000
900,000
4,800,000
700,000
$7,600,000
(b) The cost per unit and gross profit of each model under ABC costing
were:
Royale Majestic
Direct materials
Direct labor
Manufacturing overhead
Total cost per unit
Sales price per unit
Cost per unit
Gross profit
$ 700
120
157
$ 977
$1,600
977
$ 623
$ 420.00
100.00
367.50
$ 887.50
$1,300.00
887.50
$ 412.50
(c) Management’s future plans for the two television models are not
sound. Under ABC costing, the Royale model is $210.50 ($623.00 –
$412.50) per unit more profitable than the Majestic model. If any
product should be phased out, it is the Majestic. But, by applying ABC
and activity-based management analysis, Overton may determine how
to reduce the costs of producing the Majestic model.
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-31
PROBLEM 4-3A
(a) Predetermined overhead rate using machine hours:
$830,000 Ă· 100,000 hrs. = $8.30 per machine hour
(b) Manufacturing cost per stairway under traditional costing:
Direct materials........................................................................... $103,600
Direct labor................................................................................... 112,000
Overhead (14,500 X $8.30)....................................................... 120,350
Total cost of 280 stairs.................................................... $335,950
Cost per stairway ($335,950 Ă· 280)....................................... $1,199.82
(c) Manufacturing cost per stairway under activity-based costing:
Computation of Activity-Based Overhead Rates
Activity Cost Pools
Estimated
Overhead Ă·
Expected Use of Cost
Drivers per Activity =
Activity-Based
Overhead Rate
Purchasing
Handling materials
Production
Setting up machines
Inspecting
Inventory control
Utilities
$ 57,000
82,000
210,000
85,000
90,000
126,000
180,000
$830,000
600 Orders
8,000 Moves
100,000 D/L Hours
1,250 Setups
6,000 Inspections
168,000 Components
90,000 Sq. ft.
$95 per order
$10.25 per move
$2.10 per D/L hour
$68 per setup
$15 per inspection
$.75 per component
$2.00 per sq. ft.
Assignment of Overhead to Order of 280 Stairs
Activity Cost Pools
Expected Use of
Cost Drivers X
Activity-Based
Overhead Rates = Cost Assigned
Purchasing
Handling materials
Production
Setting up machines
Inspecting
Inventory control
Utilities
60 Orders
800 Moves
5,000 D/L Hours
100 Setups
450 Inspections
16,000 Components
8,000 Sq. ft.
$95
$10.25
$2.10
$68
$15
$.75
$2.00
$ 5,700
8,200
10,500
6,800
6,750
12,000
16,000
Total overhead assigned $65,950
4-32 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
PROBLEM 4-3A (Continued)
Total manufacturing cost per stairway under ABC:
Direct materials .................................................................................. $ 103,600
Direct labor .......................................................................................... 112,000
Overhead.............................................................................................. 65,950
Total cost of 280 stairs ........................................................... $ 281,550
Total cost per stairway ($281,550 Ă· 280).................................... $1,005.54
(d) The difference between the traditional cost and the activity-based cost
per unit, $1,199.82 versus $1,005.54, is not great in amount but $194.28
($1,199.82 – $1,005.54) is 19.3% of the more correct ABC cost per
unit. Activity-based costing is the preferable costing system for setting
prices because the real costs are more accurately reflected. The greater
accuracy is a result of multiple, more relevant activity cost drivers
under ABC than the single cost driver used with the traditional volume-
based system.
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-33
PROBLEM 4-4A
(a) Computation of unit costs—traditional costing
Overhead cost per direct labor hour is $1,241,660 Ă· (150,000 + 27,000) =
$7.015
Products
Manufacturing Costs CoolDay LiteMist
Direct materials
Direct labor
Overhead
$0.400
0.250
0.351*
$1.001
$1.200
0.500
0.631**
$2.331
*$7.015 X .05 **$7.015 X .09
(b)
Activity Cost Pools
Estimated
Overhead Ă·
Expected Use
of Cost Drivers =
Activity-Based
Overhead Rates
Grape processing
Aging
Bottling and corking
Labeling and boxing
Maintain and inspect
equipment
$ 145,860
396,000
270,000
189,000
240,800
$1,241,660
6,600
6,600,000
900,000
900,000
800
$22.10 per cart
$0.06 per month
$0.30 per bottle
$0.21 per bottle
$301 per inspection
(c) CoolDay LiteMist
Activity Cost Pools
Expected
Use of
Cost
Drivers X
Activity-
Based
Overhead
Rates =
Cost
Assigned
Expected
Use of
Cost
Drivers X
Activity-
Based
Overhead
Rates =
Cost
Assigned
Grape processing
Aging
Bottling and corking
Labeling and boxing
Maintain and inspect
equipment
Total costs assigned (a)
Liters produced (b)
Overhead cost per
liter [(a) Ă· (b)]
6,000
3,000,000
600,000
600,000
350
$22.10
$0.06
$0.30
$0.21
$301
$132,600
180,000
180,000
126,000
105,350
$723,950
3,000,000
$0.241
600
3,600,000
300,000
300,000
450
$22.10
$0.06
$0.30
$0.21
$301
$ 13,260
216,000
90,000
63,000
135,450
$517,710
300,000
$1.726
4-34 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
PROBLEM 4-4A (Continued)
(d) Products
Manufacturing Costs CoolDay LiteMist
Direct materials
Direct labor
Overhead
$0.400
0.250
0.241
$0.891
$1.200
0.500
1.726
$3.426
(e) To: Mr. Greg Kagen
From: Student
Subject: Product costs using traditional approach versus ABC
The memorandum covers the following points:
a. ABC allocates overhead costs as a function of each product’s use
of cost drivers. Thus, ABC results in overhead allocation that
more closely approximates each product’s generation of overhead
costs.
b. Traditional approaches that allocate costs as a function of volume
tend to be biased toward allocating too much overhead to high
volume, simple products, and too little to low volume, complex
products. This is because the actual incurrence of overhead costs
is rarely correlated with labor costs.
c. In the case of the Polzin Corporation, the LiteMist product required
the company to begin using more complex methods and equipment.
Overhead costs increased substantially. When overhead costs were
allocated using labor rates, too much overhead was allocated to
the high volume CoolDay product. This reduced the apparent profit-
ability of this product.
d. The total cost of the two products under the two approaches was
as follows:
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-35
PROBLEM 4-4A (Continued)
CoolDay LiteMist
Traditional approach
ABC
$1.001
$0.891
$2.331
$3.426
Therefore, the relative profitability of the two products should be
determined using ABC costing.
4-36 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only)
PROBLEM 4-5A
(a) Computation of assigned overhead under traditional costing (“direct
labor dollars” appears in the first line of the schedule of overhead data):
Predetermined overhead rate X direct labor dollars
Overhead assigned to audit: .40 X $1,000,000 = $400,000
Overhead assigned to tax: .40 X $800,000 = $320,000
(b) (1) Computation of activity-based overhead rates:
Activity Cost Pools
Estimated
Overhead Ă·
Expected Use of
Cost Drivers per Activity =
Activity-Based
Overhead Rates
Employee training
Typing and secretarial
Computing
Facility rental
Travel
$216,000
76,200
204,000
142,500
81,300
$720,000
$1,800,000 Direct labor dollars
2,500 Reports/forms
60,000 Minutes
40 Employees
Direct
$.12 per DL dollar
$30.48 per report/form
$3.40 per minute
$3,562.50 per employee
Direct
(2) Assignment of overhead to audit and tax services:
Audit Tax
Activity Cost Pools
Expected
Use of
Cost
Driver X
Activity-
Based
Overhead
Rate =
Cost
Assigned
Expected
Use of
Cost
Driver X
Activity-
Based
Overhead
Rate =
Cost
Assigned
Employee training
Typing and secretarial
Computing
Facility rental
Travel
$1,000,000
600
25,000
22
56,000
$.12
$30.48
$3.40
$3,562.50
Direct
$120,000
18,288
85,000
78,375
56,000
$800,000
1,900
35,000
18
25,300
$.12
$30.48
$3.40
$3,562.50
Direct
$ 96,000
57,912
119,000
64,125
25,300
Overhead costs
assigned $357,663 $362,337
Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-37
PROBLEM 4-5A (Continued)
(c) Activity Value-Added vs. Non-Value-Added
Employee training
Typing and secretarial
Computing
Facility rental
Travel
Non-value-added
Value-added
Value-added
Non-value-added
Non-value-added
(d) Overhead is assigned to the two service lines as follows:
Audit Tax
Traditional costing
ABC
Difference
$400,000
357,663
$ 42,337
$320,000
362,337
$ 42,337
The $42,337 difference for audits is 10.6% lower under ABC costing,
while the $42,337 difference for tax is 13.2% higher under ABC costing.
Clearly, ABC costing should be used to determine the relative profit-
ability of each service.

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Ch04 m 06_09_10

  • 1. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-7 SOLUTIONS TO BRIEF EXERCISES BRIEF EXERCISE 4-1 (a) Estimated annual overhead costs Expected annual operating activity = Predetermined overhead rate $1,000,000 100,000 = $10 per direct labor hour (b) 90,000 direct labor hours X $10 = $900,000 overhead applied (c) If the manufacturing process is complex, then multiple allocation bases can result in more accurate product-cost computations. In such situations, managers need to consider a new overhead cost allocation method that uses multiple bases. That method is activity- based costing. BRIEF EXERCISE 4-2 Under ABC, overhead costs are shifted from the high-volume products to the low-volume products. This shift results in more accurate costing for two reasons: 1. Low-volume products often require more special handling, such as more machine setups and inspections, than high-volume products. Thus, the low-volume product frequently is responsible for more overhead costs per unit than is a high-volume product. 2. Assigning overhead using ABC will usually increase the cost per unit for low-volume products. Therefore, a traditional overhead allocation such as direct labor hours is usually a poor cost driver for assigning overhead costs to low-volume products. As a result, for Bowyer, one of the products (Product RX3) may have been low volume and therefore may have more overhead costs assigned to it under an ABC system.
  • 2. 4-8 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) BRIEF EXERCISE 4-3 An appropriate cost driver for each activity is: Activity Cost Driver Materials handling Machine setups Factory machine maintenance Factory supervision Quality control Number of requisitions Number of setups Machine hours used Direct labor hours Number of inspections BRIEF EXERCISE 4-4 (a) Number of parts or assemblies (b) Number of setups (c) Number of employees (d) Number of inspections (e) Number of purchase orders (f) Machine hours (g) Square footage occupied BRIEF EXERCISE 4-5 Machine setups Machining Inspections $180,000 Ă· 2,500 = $72 per setup $325,000 Ă· 25,000 = $13 per machine hour $ 87,500 Ă· 1,750 = $50 per inspection BRIEF EXERCISE 4-6 Activity Cost Pool Estimated Overhead Ă· Expected Use of Cost Drivers per Activity = Activity-Based Overhead Rates Designing Sizing and cutting Stitching and trimming Wrapping and packing $ 450,000 4,000,000 1,440,000 336,000 12,000 designer hours 160,000 machine hours 80,000 labor hours 32,000 finished units $37.50 per designer hour $25.00 per machine hour $18.00 per labor hour $10.50 per finished unit
  • 3. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-9 BRIEF EXERCISE 4-7 Activity Cost Pool Estimated Overhead Ă· Expected Use of Cost Drivers per Activity = Activity-Based Overhead Rates Ordering and receiving Etching Soldering $ 90,000 480,000 1,760,000 15,000 orders 60,000 machine hours 440,000 labor hours $6.00 per order $8.00 per machine hour $4.00 per labor hour Cost Drivers X Overhead Rates = Total Overhead Applied 11,000 orders 50,000 machine hours 500,000 labor hours $6 $8 $4 $ 66,000 400,000 2,000,000 $2,466,000 BRIEF EXERCISE 4-8 (a) (b) (c) (d) (e) (f) (g) (h) Non-value-added Non-value-added Value-added Non-value-added Non-value-added Non-value-added Non-value-added Value-added BRIEF EXERCISE 4-9 Value-added Activities Hours (1) (3) (5) Designing and drafting On-site supervision Consultation with client 3.0 2.0 1.5 6.5 Non-value-added Activities Hours (2) (4) (6) Staff meetings Lunch Entertaining a prospective client 1 1 2 4
  • 4. 4-10 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) BRIEF EXERCISE 4-10 (a) Batch- or unit-level (b) Unit-level (c) Unit-level (d) Batch- or unit-level (e) Facility-level (f) Batch- or product-level (g) Batch- or product-level (h) Unit-level (i) Facility-level (j) Batch-level BRIEF EXERCISE 4-11 (a) Facility-level (b) Unit-level (c) Product-level (d) Unit-level (e) Batch-level (f) Batch-level (g) Product-level (h) Facility-level BRIEF EXERCISE 4-12 (a) Product design $50,000 10 = $5,000 per product change Machining $300,000 150,000 = $2 per machine hour Material handling $100,000 100 = $1,000 per set up (b) Product design—product-level Machining—unit-level Material handling—batch-level
  • 5. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-11 SOLUTIONS TO DO IT! REVIEW EXERCISES DO IT! 4-1 1. True 2. False 3. False 4. True 5. True DO IT! 4-2 (a) Computations of activity-based overhead rates per cost driver: Activity Cost Pools Estimated Overhead Expected Use of Cost Drivers per Activity Activity-Based Overhead Rates Machine setup $ 20,000 40 setups $500 per setup Machining 110,000 5,000 machine hours 22 per machine hr. Packing 30,000 500 orders 60 per order $160,000 (b) Assignment of each activity’s overhead cost to products using ABC: BC113 AD908 Activity Cost Pools Expected Use of Cost Drivers per Product Activity-Based Overhead Rates Cost Assigned Expected Use of Cost Drivers per Product Activity-Based Overhead Rates Cost Assigned Machine setup 25 $500 $12,500 15 $500 $ 7,500 Machining 1000 $ 22 22,000 4000 $ 22 88,000 Packing 150 $ 60 9,000 350 $ 60 21,000 Total assigned costs $43,500 $116,500 (c) Computation of overhead cost per unit: BC113 AD908 Total costs assigned (a) $43,500 $116,500 Total units produced (b) 3,000 1,400 Overhead cost per unit (a) Ă· (b) $14.50 $83.21
  • 6. 4-12 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) DO IT! 4-2 (Continued) (d) These computations show that the total overhead assigned to Product AD908 is more than two and a half times that assigned to BC113. On a per unit basis, the overhead assigned to AD908 is close to six times that assigned to each BC113. DO IT! 4-3 1. NVA 2. VA 3. NVA 4. NVA 5. VA 6. VA DO IT! 4-4 (a) unit-level (b) product-level (c) facility-level (d) batch-level (e) unit-level (f) batch-level (g) facility-level (h) unit-level
  • 7. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-13 SOLUTIONS TO EXERCISES EXERCISE 4-1 (a) Estimated overhead Direct labor costs = Predetermined overhead rate $300,000 $50,000 + $100,000 = 200% of direct labor cost (b) Activity cost pools Cost drivers Estimated overhead Machining Machine hours $200,000 Machine setup Set up hours 100,000 Activity-based overhead rates Machining: Machine setup: $200,000 $100,000 1,000 + 1,000 = $100 per machine hour 400 + 100 = $200 per setup hour (c) Traditional costing Standard Custom $50,000 X 200% $100,000 $100,000 X 200% $200,000 $100,000 $200,000 Activity-based costing Machining: 1,000 X $100 $100,000 1,000 X $100 $100,000 Machine setup: 100 X $200 20,000 400 X $200 80,000 $120,000 $180,000
  • 8. 4-14 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) EXERCISE 4-2 (a) Traditional costing system Product 540X Product 137Y Product 249S Sales $200,000 $160,000 $80,000 Costs 55,000 50,000 15,000 Operating income $145,000 $110,000 $65,000 (b) Activity-based costing system Product 540X Product 137Y Product 249S Sales $200,000 $160,000 $80,000 Costs 50,000 35,000 35,000 Operating income $150,000 $125,000 $45,000 (c) Product 540X: ($150,000 – $145,000) Ă· $145,000 = 3.45% Product 137Y ($125,000 – $110,000) Ă· $110,000 = 13.64% Product 249S ($45,000 – $65,000) Ă· $65,000 = (30.77%) (d) These costs are similar probably because the cost drivers are essentially the same; that is, they are based on a unit volume concept.
  • 9. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-15 EXERCISE 4-3 (a) Activity cost pools Cost drivers Estimated overhead Cutting Machine hours $300,000 Design Number of setups 600,000 Activity-based overhead rates Cutting Design $300,000 $600,000 200,000 = $1.50 per machine hour 1,500 = $400 per setup Wool Cotton Activity-based costing Cutting 100,000 X $1.50 $150,000 100,000 X $1.50 $150,000 Design 1,000 X $400 400,000 500 X $400 200,000 Total cost allocated $550,000 $350,000 (b) Estimated overhead $900,000 Direct labors hours = 450,000 = $2 per direct labor hour Wool Cotton Traditional costing 225,000 X $2 $450,000 225,000 X $2 $450,000 The wool product line is allocated $100,000 ($550,000 – $450,000) more overhead cost when an activity-based costing system is used. As a result, the cotton product line is allocated $100,000 ($450,000 – $350,000) less.
  • 10. 4-16 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) EXERCISE 4-4 (a) Direct labor hours for car wheels (40,000 X 1) = 40,000 Direct labor hours for truck wheels (10,000 X 3) = 30,000 Total direct labor hours 70,000 $700,000 (total estimated overhead) 70,000 (total direct labor hours) = $10 per direct labor hour. Overhead assigned Car wheels (40,000 X $10) = $400,000 Truck wheels (30,000 X $10) = 300,000 Total overhead $700,000 (b) Activity Cost Pool Estimated Overhead Ă· Expected Use of Cost Drivers = ABC Overhead Rate Setting up machines $180,000 1,000 $180 Assembling 280,000 70,000 $ 4 Inspection 240,000 1,200 $200 (c) Car Wheels Activity Cost Pools Expected Use of Cost Driver per Product X Activity-Based Overhead Rates = Cost Assigned Setting up machines 200 $180 $ 36,000 Assembling 40,000 $ 4 $160,000 Inspection 100 $200 $ 20,000 Total cost assigned $216,000
  • 11. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-17 EXERCISE 4-4 (Continued) (c) Truck Wheels Activity Cost Pools Expected use of Cost Driver per Product X Activity-Based Overhead Rates = Cost Assigned Setting up machines 800 $180 $144,000 Assembling 30,000 $ 4 $120,000 Inspection 1,100 $200 $220,000 Total cost assigned $484,000 (d) Assuming that the cost drivers are a reasonable representation of what is occurring in the two product lines, it seems appropriate to switch to activity-based costing. By using this system, more accurate cost information is developed which should lead to better allocation of resources and pricing decisions in the future.
  • 12. 4-18 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) EXERCISE 4-5 (a) Activity Cost Pools Estimated Overhead Ă· Expected use of Cost Drivers = ABC Overhead Rates Scheduling and travel $90,000 1,500 $ 60.00 Setup time $70,000 700 $100.00 Supervision $40,000 $400,000* $ .10 *$100,000 + $300,000 Commercial Activity Cost Pools Expected use of Cost Drivers per Product X ABC Overhead Rates = Cost Assigned Scheduling and travel 1,000 $ 60.00 $ 60,000 Setup time 450 $100.00 45,000 Supervision $100,000 $ .10 10,000 Total assigned costs $115,000 Residential Activity Cost Pools Expected use of Cost Drivers per Product X ABC Overhead Rates = Cost Assigned Scheduling and travel 500 $ 60.00 $30,000 Setup time 250 $100.00 25,000 Supervision $300,000 $ .10 30,000 Total assigned costs $85,000 (b) Commercial Residential Revenues $300,000 $480,000 Direct material costs $ 30,000 $ 50,000 Direct labor costs 100,000 300,000 Overhead costs 115,000 245,000 85,000 435,000 Operating income (loss) $ 55,000 $ 45,000 (c) Assuming that the cost drivers are a reasonable representation of what is occurring in the two product lines, it seems appropriate to switch to activity-based costing. By using this system, more accurate cost information is developed which should lead to better allocations of resources and more informative pricing decisions in the future.
  • 13. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-19 EXERCISE 4-6 (a) Traditional costing: $235,000 Ă· 2,500 (800 + 1,700) hours = $94 per direct labor hour (1) One mobile safe: 800 hours X $94 = $75,200 $75,200 Ă· 200 = $376 each (2) One walk-in safe: 1,700 hours X $94 = $159,800 $159,800 Ă· 50 = $3,196 each (b) Activity-based costing: (1) Material handling costs $150,000 Ă· 500 (300 + 200) moves = $300 per move (a) One mobile safe: 300 moves X $300 = $90,000 $90,000 Ă· 200 = $450 each (b) One walk-in safe: 200 moves X $300 = $60,000 $60,000 Ă· 50 = $1,200 each (2) Purchasing activity costs $85,000 Ă· 800 (450 + 350) orders = $106.25 per order (a) One mobile safe: 450 orders X $106.25 = $47,812.50 $47,812.50 Ă· 200 = $239.0625 each (b) One walk-in safe: 350 orders X $106.25 = $37,187.50 $37,187.50 Ă· 50 = $743.75 each
  • 14. 4-20 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) EXERCISE 4-6 (Continued) (c) The total amount of overhead allocated to each unit of the two products under the two allocation approaches is: Traditional Costing Activity-Based Costing Mobile safe Walk-in safe $ 376 $3,196 **$689.0625** $ 1,943.75** **$450 + $239.0625 **$1,200 + $743.75 EXERCISE 4-7 The following activities might be identified at Quik Prints Company from your analysis of its operations and a discussion with the owner-manager, James Kieper. 1. Hiring and training personnel 11. Maintenance and repairs 2. Purchasing supplies and materials 12. Delivery 3. Selling, promoting, and marketing 13. Accounting 4. Billing and collecting 5. Designing 6. Offset printing 7. Copying 8. Faxing 9. Collating 10. Cutting and folding
  • 15. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-21 EXERCISE 4-8 Budgeted Costs Activity Cost Pool Cost Driver Engineering design Engineering prototypes Engineering Engineering hours Depreciation, machinery Electricity, machinery Machinery Machine hours Machine setup, indirect labor Machine setup, indirect materials Machine setup Number of setups Inspections Tests Quality control Number of tests or inspections Depreciation, plant Insurance, plant Property taxes Oil, heating Electricity, plant lighting Factory utilities Square feet or Machine hours Custodial wages Maintenance Number of machines or Machine hours EXERCISE 4-9 The following cost drivers might be used to assign overhead: 1. 2. 3. 4. 5. 6. 7. 8. Labor hours Labor hours Labor hours Gallons of chemicals Number of cartfuls or labor hours Number of cartfuls Gallons of juice Gallons of juice 9. 10. 11. 12. 13. 14. 15. Gallons of wine or months of aging Number of bottles Number of bottles Number of boxes Number of shipments Number of gallons processed Number of gallons processed
  • 16. 4-22 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) EXERCISE 4-10 1. Number of engineering change orders; hours of designing 2. Number of orders processed 3. Number of parts in stock 4. Weight of material; number of boxes or cartons 5. Employee turnover; number of employees hired 6. Machine hours; direct labor hours 7. Number of employees; number of parts; direct labor hours 8. Number of employees 9. Book or market value of assets 10. Cost of goods manufactured, direct labor hours; number of employees 11. Machine hours; number of machines 12. Gallons of paint; number of appliances EXERCISE 4-11 (a) The overhead rates are: Activity Cost Pools Estimated Overhead Ă· Expected Use of Cost Drivers per Activity = Activity-Based Overhead Rates Materials handling Machine setups Quality inspections $35,000 27,500 27,000 1,000 500 600 $35 55 45 (b) The assignment of the overhead costs to products is as follows: Instruments Gauges Cost Driver Number Cost Number Cost Cost Assigned Materials handling ($35) Machine setups ($55) Quality inspections ($45) Total costs assigned (a) Units produced (b) 400 200 200 $14,000 11,000 9,000 $34,000 50 600 300 400 $21,000 16,500 18,000 $55,500 300 $35,000 27,500 27,000 $89,500 Overhead cost per Unit (a) Ă· (b) $680 $185
  • 17. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-23 EXERCISE 4-11 (Continued) (c) MEMO To: President, Sorce Instrument, Inc. From: Student Re: Benefits of activity-based costing (ABC) ABC focuses on the activities performed in producing a product. Overhead costs are assigned to products based on cost drivers that measure the activities performed on the product. The primary benefit of ABC is more accurate and meaningful product costing. This improved cost data can lead to reduced costs as managers become more aware of the underlying causes of cost incurrence. Thus, control over costs is enhanced. The improved cost data should also lead to better management decisions. More accurate product costing should contribute to setting selling prices which will help achieve desired profitability levels. In addition, it should be helpful in deciding whether to make or buy a product part or component, and sometimes even whether to eliminate a product.
  • 18. 4-24 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) EXERCISE 4-12 (a) (1) Traditional product costing system: $400,000 X .70 = $280,000 Selling costs assigned in March to the “high intensity” product line. (2) Activity-based costing system: Activity Cost Pools Cost Drivers Used X Activity- Based Overhead Rates = Overhead Cost Assigned Sales commissions Advertising—TV/Radio Advertising—Newspaper Catalogs Cost of catalog sales Credit and collection Total assigned cost for March $930,000 250 2,000 60,000 9,000 $930,000 $.05 $300 $10 $2.50 $1.00 $.03 $ 46,500 75,000 20,000 150,000 9,000 27,900 $328,400 (b) As compared to ABC, traditional costing grossly undercosts the selling costs assigned to the “high intensity” product line. The difference of $48,400 ($328,400 – $280,000) in the month of March is a 14.7% understatement. (c) All six activities, as selling activities, are non-value-added activities.
  • 19. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-25 EXERCISE 4-13 (a) 1. Traditional product costing system: Quality-control overhead costs assigned in June to the low-calorie dessert line are $9,350 ($55,000 X .17). 2. Activity-based costing system: Activity Cost Pools Cost Drivers Used X Activity- Based Overhead Rate = Overhead Cost Assigned Inspections of material received In-process inspections FDA certification Total assigned cost for June 6,000 10,000 420 $.60 $.33 $12.00 $ 3,600 3,300 5,040 $11,940 (b) As compared to ABC, the traditional costing system undercosts the quality-control overhead cost assigned to the low-calorie dessert product line by $2,590 ($11,940 – $9,350) in the month of June. That is a 21.7% understatement. (c) All three activities, as quality-control related activities, are non-value- added activities. EXERCISE 4-14 1. Value-added. It is assumed that any activity which directly enhances or improves the quality or quantity of the vines, grapes, or wine is a value-added activity. 2. 3. 4. 5. 6. 7. 8. Non-value-added Value-added Value-added Non-value-added Value-added Value-added Value-added 9. 10. 11. 12. 13. 14. 15. Value-added Value-added Non-value-added Non-value-added Non-value-added Non-value-added Non-value-added
  • 20. 4-26 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) EXERCISE 4-15 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Value-added Non-value-added Non-value-added Non-value-added Non-value-added Value-added Value-added Non-value-added Non-value-added Non-value-added Non-value-added Value-added EXERCISE 4-16 Value-Added Activities Hours Writing contracts and letters Taking depositions Contemplating legal strategy Litigating a case in court 1.0 1.0 1.0 2.5 5.5 Non-Value-Added Activities Hours Attending staff meetings Doing research Traveling to/from court Eating lunch Entertaining a prospective client 0.5 1.0 1.0 1.0 2.0 5.5 Questionable Classifications Writing contracts is value-added; writing letters may be value-added if related to a specific case or it may be non-value-added if it is billing a client or collecting receivables. Research may be value-added if it is unique, related to a specific case, and is billable. Research may be non-value-added if it is something the attorney should already have known and is not billable to the client.
  • 21. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-27 EXERCISE 4-17 Activity Cost Pools Activity Level Engineering Machinery Machine setup Quality control Factory utilities Maintenance Product-level Unit-level Batch-level Depends on frequency. Could be unit, batch, or product-level Facility-level Facility-level EXERCISE 4-18 1. Facility-level activity 2. Product-level activity 3. Batch-level activity 4. Product-level activity 5. Product-level activity 6. Batch-level activity 7. Facility-level activity 8. Batch-level or unit-level activity 9. Unit-level activity 10. Unit-level activity
  • 22. 4-28 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) SOLUTIONS TO PROBLEMS PROBLEM 4-1A (a) Computation of unit costs—traditional costing. Products Manufacturing Costs Home Model Commercial Model Direct materials Direct labor Overhead Total unit cost $18.50 19.00 * 23.40* $60.90 $26.50 19.00 * 23.40* $68.90 *$15.60 X 1.5 = $23.40 (b) Activity Cost Pool Estimated Overhead Ă· Expected Use of Cost Drivers = Activity-Based Overhead Rate Receiving Forming Assembling Testing Painting Packing and shipping $ 70,350 150,500 390,600 51,000 52,580 787,250 $1,502,280 335,000 Pounds 35,000 Machine hours 217,000 Parts 25,500 Tests 5,258 Gallons 335,000 Pounds $ .21 per pound $ 4.30 per machine hour $ 1.80 per part $ 2.00 per test $10.00 per gallon $ 2.35 per pound (c) Home Model Commercial Model Activity Cost Pool Expected Use of Drivers X Activity- Based Overhead Rates = Cost Assigned Expected Use of Drivers X Activity- Based Overhead Rates = Cost Assigned Receiving Forming Assembling Testing Painting Packing and shipping Total costs assigned Units produced (a) (b) 215,000 27,000 165,000 15,500 3,680 215,000 $ .21 $ 4.30 $ 1.80 $ 2.00 $10.00 $ 2.35 $ 45,150 116,100 297,000 31,000 36,800 505,250 $1,031,300 54,000 120,000 8,000 52,000 10,000 1,578 120,000 $ .21 $ 4.30 $ 1.80 $ 2.00 $10.00 $ 2.35 $ 25,200 34,400 93,600 20,000 15,780 282,000 $470,980 10,200 Overhead cost per unit [(a) Ă· (b)] $19.10 $46.17
  • 23. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-29 PROBLEM 4-1A (Continued) (d) ABC Manufacturing Costs Home Model Commercial Model Direct materials Direct labor Overhead Total cost per unit $18.50 19.00 19.10 $56.60 $26.50 19.00 46.17 $91.67 (e) Activity Value- vs. Non-Value-Added Receiving Forming Assembling Testing Painting Packing and shipping Non-value-added Value-added Value-added Non-value-added Value-added Value-added (f) (1) Activity-based costing shows the commercial model absorbs nearly 21 /2 ($46.17 Ă· $19.10) times as much overhead per unit as the home model. (2) The comparison of ABC and traditional costing shows that the proper amount of overhead assigned to the two products is not equal at $23.40 but rather $19.10 for the home model and $46.17 for the commercial model. Under traditional costing, the margin of error on the commercial model was almost 100%, an understatement of $22.77 on an assignment of $23.40. These distorted overhead assignments have likely led to overpricing the home model and underpricing the commercial model.
  • 24. 4-30 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) PROBLEM 4-2A (a) The allocation of total manufacturing overhead using activity-based costing is as follows: Royale Majestic Overhead Rate Drivers Used Cost Assigned Drivers Used Cost Assigned Total Overhead Purchase orders @ $30 Machine setups @ $50 Machine hours @ $40 Inspections @ $25 Total assigned costs (a) Units produced (b) Cost per unit (a) Ă· (b) 15,000 5,000 75,000 9,000 $ 450,000 250,000 3,000,000 225,000 $3,925,000 25,000 $157 25,000 13,000 45,000 19,000 $ 750,000 650,000 1,800,000 475,000 $3,675,000 10,000 $367.50 $1,200,000 900,000 4,800,000 700,000 $7,600,000 (b) The cost per unit and gross profit of each model under ABC costing were: Royale Majestic Direct materials Direct labor Manufacturing overhead Total cost per unit Sales price per unit Cost per unit Gross profit $ 700 120 157 $ 977 $1,600 977 $ 623 $ 420.00 100.00 367.50 $ 887.50 $1,300.00 887.50 $ 412.50 (c) Management’s future plans for the two television models are not sound. Under ABC costing, the Royale model is $210.50 ($623.00 – $412.50) per unit more profitable than the Majestic model. If any product should be phased out, it is the Majestic. But, by applying ABC and activity-based management analysis, Overton may determine how to reduce the costs of producing the Majestic model.
  • 25. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-31 PROBLEM 4-3A (a) Predetermined overhead rate using machine hours: $830,000 Ă· 100,000 hrs. = $8.30 per machine hour (b) Manufacturing cost per stairway under traditional costing: Direct materials........................................................................... $103,600 Direct labor................................................................................... 112,000 Overhead (14,500 X $8.30)....................................................... 120,350 Total cost of 280 stairs.................................................... $335,950 Cost per stairway ($335,950 Ă· 280)....................................... $1,199.82 (c) Manufacturing cost per stairway under activity-based costing: Computation of Activity-Based Overhead Rates Activity Cost Pools Estimated Overhead Ă· Expected Use of Cost Drivers per Activity = Activity-Based Overhead Rate Purchasing Handling materials Production Setting up machines Inspecting Inventory control Utilities $ 57,000 82,000 210,000 85,000 90,000 126,000 180,000 $830,000 600 Orders 8,000 Moves 100,000 D/L Hours 1,250 Setups 6,000 Inspections 168,000 Components 90,000 Sq. ft. $95 per order $10.25 per move $2.10 per D/L hour $68 per setup $15 per inspection $.75 per component $2.00 per sq. ft. Assignment of Overhead to Order of 280 Stairs Activity Cost Pools Expected Use of Cost Drivers X Activity-Based Overhead Rates = Cost Assigned Purchasing Handling materials Production Setting up machines Inspecting Inventory control Utilities 60 Orders 800 Moves 5,000 D/L Hours 100 Setups 450 Inspections 16,000 Components 8,000 Sq. ft. $95 $10.25 $2.10 $68 $15 $.75 $2.00 $ 5,700 8,200 10,500 6,800 6,750 12,000 16,000 Total overhead assigned $65,950
  • 26. 4-32 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) PROBLEM 4-3A (Continued) Total manufacturing cost per stairway under ABC: Direct materials .................................................................................. $ 103,600 Direct labor .......................................................................................... 112,000 Overhead.............................................................................................. 65,950 Total cost of 280 stairs ........................................................... $ 281,550 Total cost per stairway ($281,550 Ă· 280).................................... $1,005.54 (d) The difference between the traditional cost and the activity-based cost per unit, $1,199.82 versus $1,005.54, is not great in amount but $194.28 ($1,199.82 – $1,005.54) is 19.3% of the more correct ABC cost per unit. Activity-based costing is the preferable costing system for setting prices because the real costs are more accurately reflected. The greater accuracy is a result of multiple, more relevant activity cost drivers under ABC than the single cost driver used with the traditional volume- based system.
  • 27. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-33 PROBLEM 4-4A (a) Computation of unit costs—traditional costing Overhead cost per direct labor hour is $1,241,660 Ă· (150,000 + 27,000) = $7.015 Products Manufacturing Costs CoolDay LiteMist Direct materials Direct labor Overhead $0.400 0.250 0.351* $1.001 $1.200 0.500 0.631** $2.331 *$7.015 X .05 **$7.015 X .09 (b) Activity Cost Pools Estimated Overhead Ă· Expected Use of Cost Drivers = Activity-Based Overhead Rates Grape processing Aging Bottling and corking Labeling and boxing Maintain and inspect equipment $ 145,860 396,000 270,000 189,000 240,800 $1,241,660 6,600 6,600,000 900,000 900,000 800 $22.10 per cart $0.06 per month $0.30 per bottle $0.21 per bottle $301 per inspection (c) CoolDay LiteMist Activity Cost Pools Expected Use of Cost Drivers X Activity- Based Overhead Rates = Cost Assigned Expected Use of Cost Drivers X Activity- Based Overhead Rates = Cost Assigned Grape processing Aging Bottling and corking Labeling and boxing Maintain and inspect equipment Total costs assigned (a) Liters produced (b) Overhead cost per liter [(a) Ă· (b)] 6,000 3,000,000 600,000 600,000 350 $22.10 $0.06 $0.30 $0.21 $301 $132,600 180,000 180,000 126,000 105,350 $723,950 3,000,000 $0.241 600 3,600,000 300,000 300,000 450 $22.10 $0.06 $0.30 $0.21 $301 $ 13,260 216,000 90,000 63,000 135,450 $517,710 300,000 $1.726
  • 28. 4-34 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) PROBLEM 4-4A (Continued) (d) Products Manufacturing Costs CoolDay LiteMist Direct materials Direct labor Overhead $0.400 0.250 0.241 $0.891 $1.200 0.500 1.726 $3.426 (e) To: Mr. Greg Kagen From: Student Subject: Product costs using traditional approach versus ABC The memorandum covers the following points: a. ABC allocates overhead costs as a function of each product’s use of cost drivers. Thus, ABC results in overhead allocation that more closely approximates each product’s generation of overhead costs. b. Traditional approaches that allocate costs as a function of volume tend to be biased toward allocating too much overhead to high volume, simple products, and too little to low volume, complex products. This is because the actual incurrence of overhead costs is rarely correlated with labor costs. c. In the case of the Polzin Corporation, the LiteMist product required the company to begin using more complex methods and equipment. Overhead costs increased substantially. When overhead costs were allocated using labor rates, too much overhead was allocated to the high volume CoolDay product. This reduced the apparent profit- ability of this product. d. The total cost of the two products under the two approaches was as follows:
  • 29. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-35 PROBLEM 4-4A (Continued) CoolDay LiteMist Traditional approach ABC $1.001 $0.891 $2.331 $3.426 Therefore, the relative profitability of the two products should be determined using ABC costing.
  • 30. 4-36 Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) PROBLEM 4-5A (a) Computation of assigned overhead under traditional costing (“direct labor dollars” appears in the first line of the schedule of overhead data): Predetermined overhead rate X direct labor dollars Overhead assigned to audit: .40 X $1,000,000 = $400,000 Overhead assigned to tax: .40 X $800,000 = $320,000 (b) (1) Computation of activity-based overhead rates: Activity Cost Pools Estimated Overhead Ă· Expected Use of Cost Drivers per Activity = Activity-Based Overhead Rates Employee training Typing and secretarial Computing Facility rental Travel $216,000 76,200 204,000 142,500 81,300 $720,000 $1,800,000 Direct labor dollars 2,500 Reports/forms 60,000 Minutes 40 Employees Direct $.12 per DL dollar $30.48 per report/form $3.40 per minute $3,562.50 per employee Direct (2) Assignment of overhead to audit and tax services: Audit Tax Activity Cost Pools Expected Use of Cost Driver X Activity- Based Overhead Rate = Cost Assigned Expected Use of Cost Driver X Activity- Based Overhead Rate = Cost Assigned Employee training Typing and secretarial Computing Facility rental Travel $1,000,000 600 25,000 22 56,000 $.12 $30.48 $3.40 $3,562.50 Direct $120,000 18,288 85,000 78,375 56,000 $800,000 1,900 35,000 18 25,300 $.12 $30.48 $3.40 $3,562.50 Direct $ 96,000 57,912 119,000 64,125 25,300 Overhead costs assigned $357,663 $362,337
  • 31. Copyright © 2010 John Wiley & Sons, Inc. Weygandt, Managerial Accounting, 5/e, Solutions Manual (For Instructor Use Only) 4-37 PROBLEM 4-5A (Continued) (c) Activity Value-Added vs. Non-Value-Added Employee training Typing and secretarial Computing Facility rental Travel Non-value-added Value-added Value-added Non-value-added Non-value-added (d) Overhead is assigned to the two service lines as follows: Audit Tax Traditional costing ABC Difference $400,000 357,663 $ 42,337 $320,000 362,337 $ 42,337 The $42,337 difference for audits is 10.6% lower under ABC costing, while the $42,337 difference for tax is 13.2% higher under ABC costing. Clearly, ABC costing should be used to determine the relative profit- ability of each service.