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Key OSHA Standards in the
Manufacturing Sector
By April Corcoran
 To provide a quick overview of
some of the more important
safety programs at our facility
 Many of our programs are
based on OSHA standards
 We will cover the programs and
at a minimum mention the
relevant OSHA standard
 Recordkeeping
 Emergency Action
Plan
 First Aid
 Life Safety
 Industrial Noise
 Personal Protective
Equipment
 Confined Space
 Lockout Tagout
 Machine Guarding
 Welding Safety
 Hazard Communication
 Required by OSHA for
establishments with 10 or more
employees
 Log of Work Related Injuries
and Illnesses OSHA 300 form
 Summary of Work Related
Injuries and Illnesses OSHA
300A (to be posted in February)
 Injury and Illness Incidence
Report OSHA 301 form.
 Employers with 10 or more
employees are also required to
have an emergency action plan
for fires and emergencies
 Escape routes
 Assign responsibilities to
individuals that assist in the
evacuation
 Training in evacuation
procedures
 All managers and supervisors at
our facility are trained in First
Aid and CPR
 If a person is injured, they
should report it immediately to
their supervisors
 Managers and supervisors are
trained to protect themselves
against bloodborn pathogen
exposures
Employees that exposed to OSHA’s
Action Level of Noise (85 Decibels)
over an 8 hour time weighted
average are required to be provided
the following:
 Annual audiograms to test for
hearing loss
 Annual training
 Hearing attenuation devices
(aka hearing protection)
Our facility provides employees
with the PPE they need to do their
jobs. Some items such as safety toe
boots and prescription safety
glasses are reimbursed upon
purchase of the employee.
There are locations in our facility that have
permit required confined spaces (PRCS).
 PRCSs should be posted
 A permit must first be obtained by a
permit supervisor prior to entry
 Only trained entrants are allowed to
enter PRCS
 A trained attendant must be stationed
outside the space
 Other important procedures must be
followed including testing of the air prior
to entry and emergency procedures
When maintenance is performed on machinery
and equipment the equipment must be de-
energized and locked and tagged out prior to
maintenance to protect workers from inadvertent
start-up.
 Specific procedures are developed for each
piece of equipment
 Only authorized employees may apply a lock
and tag
 Authorized employees receive specific
training in how to de-energize and lock and
tag equipment
 Affected employees and other employees are
required to receive training to in order to
keep them from trying to re-energize
equipment
Machinery and equipment used in this
facility will be guarded according to
OSHA standard requirements.
 Maintenance personnel with check
to make sure guards remain in
place at the end of each shift
 Employees are not allowed to
remove or alter guards except
when performing maintenance
 Machinery and equipment will be
properly locked and tagged prior
to the removal of machine guards
All welding and cutting will be conducted in the welding
shop. Any welding conducted outside of the welding area
will require a hotwork permit. Welding equipment will be
stored and maintained as follows
 Oxygen and acetylene will be maintained in their
respective storage areas and not stored together
 Oxy-acetylene hoses and equipment will be inspected
daily and removed from service if any defects are noted
 Appropriate Personal Protective Equipment (PPE will
be worn during welding operations to protect the face
and skin from harmful ultraviolet rays and from
contacting hot surfaces. Examples include:
 Welding hood
 Face Shield
 Leathers
 Goggles
 Leather Gloves
We have a written hazard
communication program that
addresses hazardous materials used in
this workplace and it includes the
following:
 Labeling for hazardous materials
 Material Safety Data Sheets
 Training for employees who use
chemicals
 Procedures for complying with the
program.
 We looked at a number of the
things we do to protect our
employees
 We looked at some of the
relevant OSHA requirements
 I hope this will be helpful for
you in making decisions
regarding safety in our facility.
USDOL-OSHA (2013). Regulations(Standards-29CFR). Occupational
Safety and Health Administration. Retrieved from:
http://www.osha.gov/pls/oshaweb/owasrch.search_form?p_doc_type=STANDARDS&p_toc_level=1&p_keyvalue=1910
Goetsch, D., (2011). Occupational Safety and Health for Technologists, Engineers, and Managers, 7th ed.. Prentice Hall

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April corcoran's power point on safety

  • 1. Key OSHA Standards in the Manufacturing Sector By April Corcoran
  • 2.  To provide a quick overview of some of the more important safety programs at our facility  Many of our programs are based on OSHA standards  We will cover the programs and at a minimum mention the relevant OSHA standard
  • 3.  Recordkeeping  Emergency Action Plan  First Aid  Life Safety  Industrial Noise  Personal Protective Equipment  Confined Space  Lockout Tagout  Machine Guarding  Welding Safety  Hazard Communication
  • 4.  Required by OSHA for establishments with 10 or more employees  Log of Work Related Injuries and Illnesses OSHA 300 form  Summary of Work Related Injuries and Illnesses OSHA 300A (to be posted in February)  Injury and Illness Incidence Report OSHA 301 form.
  • 5.  Employers with 10 or more employees are also required to have an emergency action plan for fires and emergencies  Escape routes  Assign responsibilities to individuals that assist in the evacuation  Training in evacuation procedures
  • 6.  All managers and supervisors at our facility are trained in First Aid and CPR  If a person is injured, they should report it immediately to their supervisors  Managers and supervisors are trained to protect themselves against bloodborn pathogen exposures
  • 7. Employees that exposed to OSHA’s Action Level of Noise (85 Decibels) over an 8 hour time weighted average are required to be provided the following:  Annual audiograms to test for hearing loss  Annual training  Hearing attenuation devices (aka hearing protection)
  • 8. Our facility provides employees with the PPE they need to do their jobs. Some items such as safety toe boots and prescription safety glasses are reimbursed upon purchase of the employee.
  • 9. There are locations in our facility that have permit required confined spaces (PRCS).  PRCSs should be posted  A permit must first be obtained by a permit supervisor prior to entry  Only trained entrants are allowed to enter PRCS  A trained attendant must be stationed outside the space  Other important procedures must be followed including testing of the air prior to entry and emergency procedures
  • 10. When maintenance is performed on machinery and equipment the equipment must be de- energized and locked and tagged out prior to maintenance to protect workers from inadvertent start-up.  Specific procedures are developed for each piece of equipment  Only authorized employees may apply a lock and tag  Authorized employees receive specific training in how to de-energize and lock and tag equipment  Affected employees and other employees are required to receive training to in order to keep them from trying to re-energize equipment
  • 11. Machinery and equipment used in this facility will be guarded according to OSHA standard requirements.  Maintenance personnel with check to make sure guards remain in place at the end of each shift  Employees are not allowed to remove or alter guards except when performing maintenance  Machinery and equipment will be properly locked and tagged prior to the removal of machine guards
  • 12. All welding and cutting will be conducted in the welding shop. Any welding conducted outside of the welding area will require a hotwork permit. Welding equipment will be stored and maintained as follows  Oxygen and acetylene will be maintained in their respective storage areas and not stored together  Oxy-acetylene hoses and equipment will be inspected daily and removed from service if any defects are noted  Appropriate Personal Protective Equipment (PPE will be worn during welding operations to protect the face and skin from harmful ultraviolet rays and from contacting hot surfaces. Examples include:  Welding hood  Face Shield  Leathers  Goggles  Leather Gloves
  • 13. We have a written hazard communication program that addresses hazardous materials used in this workplace and it includes the following:  Labeling for hazardous materials  Material Safety Data Sheets  Training for employees who use chemicals  Procedures for complying with the program.
  • 14.  We looked at a number of the things we do to protect our employees  We looked at some of the relevant OSHA requirements  I hope this will be helpful for you in making decisions regarding safety in our facility.
  • 15.
  • 16. USDOL-OSHA (2013). Regulations(Standards-29CFR). Occupational Safety and Health Administration. Retrieved from: http://www.osha.gov/pls/oshaweb/owasrch.search_form?p_doc_type=STANDARDS&p_toc_level=1&p_keyvalue=1910 Goetsch, D., (2011). Occupational Safety and Health for Technologists, Engineers, and Managers, 7th ed.. Prentice Hall

Editor's Notes

  1. Our facility has a lot of workplace hazards regulated by OSHA. This presentation is to point out some of those hazards and describe what we do to protect our employees and what we do to make sure we are complying with the standards.
  2. The focus of this presentation is on OSHA compliance in a manufacturing organization that makes racking materials used for storage in industry. The topics to be covered in this presentation with respect to relevant OSHA standards are indicated in this slide.
  3. The OSHA recordkeeping standards apply to organizations in the manufacturing sector with 10 or more employees. There are three forms that need to be maintained by a given facility. The Log of Work Related Injuries and Illnesses OSHA 300 form, 2) the Summary of Work Related Injuries and Illnesses OSHA 300A which is required to be posed in the facility during the month of February, and 3) the Injury and Illness Incidence Report OSHA 301 form.
  4. OSHA’s standard 29CFR1910.38 requires employers to have an emergency action plan for employees who work in facilities where an emergency is likely. This plan provides guidance on how to put together an evacuation plan for a facility and includes some of the information indicated on the slide.
  5. OSHA’s standard 29CFR1910.157 requires employers to provide first aid for employees who could be injured in a facility. Review information indicated on the slide.
  6. OSHA’s standard 29CFR1910.94 deals with hearing protection. It requires that employees subjected to industrial noise in excess of 85 decibels measured over an 8 hour period be provided annual audiograms, annual training dealing with hearing loss and how to use hearing protection, and they should be provided hearing attenuation devices as well.
  7. OSHA’s standard 29CFR1910.132 requires employers to provide personal protective equipment to their employees to protect them against workplace hazards. We provide the equipment that they need to meet these requirements. We also provide for one pair of boots per year and one pair of prescription safety glasses per year through a reimbursement program.
  8. OSHA’s standard 29CFR1910.146 deals with confined spaces. Some confined spaces may be potentially hazardous to entrants due to chemical exposures, oxygen displacement or due to the configuration of the confined space as well. We have a permit required confined space program here at our facility. Do not enter any marked confined spaces unless you have been fully trained, obtain a permit and follow our company’s procedures.
  9. OSHA’s standard 29CFR1910.147deals with Lockout Tagout. When maintenance is performed on machinery and equipment the equipment must be de-energized and locked and tagged out prior to maintenance to protect workers from inadvertent start-up. Make sure you cover the specific items indicated on the slide related to procedures and authorized employee use of locks and tags.
  10. OSHA’s machine guarding standard 29CFR1910.212 through .219 covers machine guarding for all sorts of potential hazards that can be found in a manufacturing facility. This includes hazards presented by rotating parts, nip points and points of operation. Our facility has been thoroughly analyzed to identify the proper type of machine guarding necessary to protect our workers. It is important that our procedures are followed in the facility to keep any machine guards from being removed.
  11. OSHA’s standard 29CFR1910.252 deals with welding safety and requires that equipment be maintained and proper PPE be provided to protect employees. There is also a specification in the standards for Hot Work.
  12. OSHA’s standard 29CFR1910.1200 deals with hazard communication. Review the basic tenets of our Hazcomm program as outlined in the slide.
  13. Conclude by giving a very brief overview of what has been discussed.
  14. Does anybody have any questions
  15. Does anybody have any questions