Satech perimeter guarding2013

MODULAR PROTECTION

> SYSTEMS

WWW.SATECH.IT

MODULAR PROTECTION

SATECH
SYSTEMS the company
> Satech started business in 2000
with the sole aim of providing the
means for customers to achieve Safety
compliance with EN ISO regulations
in the workplace.
From its site in Calco (LC) (which is
in excess of 8000 sqm), the Company
is one of the market leaders in Europe
for modular protection systems for
industrial machinery.
Satech’s exclusive patents
concerning assembling systems and
the development of special design
software go well beyond the simple
concept of machinery protection,
because Satech has the capability
to transform customers’ specific
requirements into projects and to
meet the requirements of those who
appreciate that safety is not just a
legal duty, but can also add value to
production levels and quality.
As Satech’s technical department
is exclusively devoted to projects
for industrial areas, we are able
to meet the customers’ individual
requirements with customized
proposals for different business
sectors and apply technologies

resulting from our experience and
our ongoing research and product
development.
The continuing development of
assembly systems allows Satech to
propose optimal solutions for the
most critical conditions, always
derived from the structured model
of the “Modular Panel” to keep
costs controlled in providing
a complex system of modular
guarding.
The technical solutions developed
by our designers together with a
high level of available stock of
standard products ensures that we
can achieve prompt delivery of even
large orders. Ensuring improving
workers’ conditions and cost
effective products to suit a wide
range of plant applications.

Index
THE COMPANY
AutoCad Design

PAG.

02

Total management of the workflow

PAG.

04

Captive fastening systems

PAG.

06

Basic

PAG.

08

Strong

PAG.

10

Green Fast

PAG.

12

Mdf

PAG.

14

BodyGuard

PAG.

16

Panels

PAG.

18

Doors

PAG.

22

Locks and accessories

PAG.

28

MODULAR SYSTEMS

COMPLIMENTARY PRODUCTS

AUTOCAD
DESIGN
> Satech have made an important
investment in software for 3D
automatic design of modular
guards. This allows for the
optimization of the selection of
modules and a 3D drawing that
is immediately understood by
assemblers.

i
AUTOCAD DESIGN ADVANTAGES

1
2

Realistic execution:
the layout is directly made
on the customer’s drawing
and this immediately
highlights any possible
interference with the plant

3
2

Design Speed:
thanks to their dedicated
software, Satech are able to
design complex layouts in a very
short time.

Global and immediate view
of the layout of elements:
the assemblers benefit from
the isometric view.

- AutoCad design

FROM THE CUSTOMER’S NEEDS TO
CUSTOMIZED DESIGN

CUSTOMER’S LAYOUT:
The design starts directly from
the DWG or DXF file sent by the
customer.

AUTOCAD DESIGN:
Use of Autocad allows dialogue
with the customers directly
without the need of any file
conversion.

3D view:
The 3D view is objective and does
not allow any possible
mis-interpretation of the
positioning of the protections.

TOTAL MANAGEMENT OF
WORKFLOW
> The constant development of
assembly systems allows Satech to
propose the optimal solutions for
the most critical conditions, always
based on the structured model of
the “Modular Panel” to achieve a
cost effective result for even complex
systems of modular guards.

STOCK

Design

PACKING AND SHIPPING

> Satech have at their disposal a
considerable range of finished,
components in stock, allowing an extremely
short-term delivery of standard products or
products in special colours or designs.

> Satech are extremely careful from the
preparation and packing of materials to their
delivery to assure safe transport of products.
The vertical packing system allows the
optimization of shipments and keeps costs low.

Stock
Shipping
Delivery
Assistance

COLOURS

Production

RAL COLOURS
Panels and uprights are painted with epoxy polyester
powder in the standard colours RAL 9005 - 1021 7035. ON REQUEST, SATECH OFFER AND PRODUCE
GUARDING SYSTEMS IN CUSTOMIZED COLOURS FOR
INDIVIDUAL CUSTOMERS.

RAL 9005

4

- Total management of workflow

RAL 1021

RAL 7035

SPECIAL
COLOURS

SERVICES AND
AFTER SALES ASSISTANCE

SAFETY AT 360 DEGREES

ASSEMBLERS EDUCATION

ASSEMBLING SERVICE

> In order to ensure a complete and total
service to customers, Satech give particolar
attention to education and support for the
assemblers. Our education and support plan
is provided for assemblers of the guarding
systems and includes theoretic teaching and
practical assembly tests of the main parts,
such as doors, safety switches and locks. It
also provides a clear overview of the plant
based on 3D layout.

> Satech are also able to provide an
assembly service for their customers, through
a network of approved assembly teams. The
operators of the assembly teams are trained
in our tecnical centre where we have a
specific area equipped with the full range of
products for full-scale assembly.

i

> Thanks to the partnership with
CONSULTING and SERVICE companies
Satech is now able to certify industrial
plants and the machinery according to
the relevant safety standards.
In order to meet the requests that come
from the market for some time, Satech
has expanded its range of proposals
with consulting services concerning the
safety of machines, of industrial plants
and of workplaces. Satech is now able to
offer a 360-degree service in corporate
safety, certifying not only their products
but also machines and industrial plants
in their entirety.

(Directive about machines 2006/42/CE)

CAPTIVE FASTENING
SYSTEMS
> Following the update of European
Directive on the safety of the
machines (2006/42/CE), Satech
has developed patented captive
fastening systems for its complete
range of products.

i
> Economic and simple solution
> Absolute certainty of captiveness
> Compliance with the CE standards on
captiveness of the fixing elements.
> Quick assembly

6

- Captive Fastening System

APPLICATION ON OUR
SAFETY SYSTEMS

CAPTIVE FASTENING FOR
BASIC AND STRONG
PROTECTION SYSTEMS

GREEN FAST PROTECTION
SYSTEM

MDF AND BASIC
PROTECTION SYSTEM

> The captive fastening applied to Basic and
Strong systems consists of a clip using to
a special screw and a suitable captive nut
together. The clip also can slide along the
upright but can not be separated from it.

> The introduction of a special screw and
a suitable nut for clamping the baseplate
holding the panels, like the adoption of a
special coupling pressing that maintains the
position of the upper mating spring ensures
the captiveness of the fixing systems.

> Satech owns a patent that allows in
a simple and economic way to get the
captiveness of the connection elements
(screw and nut) when proceeding to
disassemble the panel from its upright.

BASIC
PERIMETER
PROTECTION
SERIES BASIC
> Protection system consisting of
uprights 40x40 and panels with
frame 20x20 connected by fast
assembly clamps patented by
Satech or screws. It is used for the
usual application in all guards for
plants and machines.

25% TIME SAVED
compared to traditional system

PATENT

CLIP BASIC
> Satech have developed a connecting system
between panel and upright allowing to achieve
remarkable saving of time during assembling and
height adjustment. It also allows easy reinstallation
of the guard being removed for non-routine
mainteinance EN 953+A1 6.4.3.1 b.

i

CAPTIVE FASTENING
available on request
See Pag.06

8

- Protection System Basic

H. 2640
H. 1420

H. 1120

H. 1660

H. 2060

H. 1900
H. 1500

H. 1260
H. 960

PANELS

POSTS

Panels Frame: 20 x 20

COLOURS:

Uprights: 40 x 40 x 2

Mesh: 22 x 100 x 3 mm

COLOURS:

Baseplate: Forged with 3/4 anchor points

Painting: Epoxy polyester powder

RAL 9005

PANELS H.960

RAL 1021

RAL 7035

SPECIAL
COLOURS

PANELS H.1260


RAL 9005

RAL 1021

RAL 7035

POSTS

Base

Height

Code

Base

Height

Code

Height

Code

200

960

R020096

200

1260

R020126

1120 adjustable

PLR1120

300

960

R030096

300

1260

R030126

1420 adjustable

PLR1420

700

960

R070096

700

1260

R070126

1660 adjustable

PLR1660

800

960

R080096

800

1260

R080126

2060 adjustable

PLR2060

1000

960

R100096

1000

1260

R100126

2640 adjustable

PLR2627

1200

960

R120096

1200

1260

R120126

1500

960

R150096

1500

1260

R150126

PANELS H.1500

PANELS H.1900

Height

Code

Base

Height

Code

200

1500

R020150

200

1900

R020190

300

1500

R030150

300

1900

R030190

700

1500

R070150

700

1900

R070190

800

1500

R080150

800

1900

R080190

1000

1500

R100150

1000

1900

R100190

1200

1500

R120150

1200

1900

R120190

1500

1500

R150150

1500

1900

R150190

Standard Modules
200 + 200
200 + 300
300 + 300
700 + 200
800 + 300
1000 + 300
1200 + 200
1000 + 1000
1200 + 1200
1500 + 1500

H. 140
from ground

H. 2640

400
500
600
900
1100
1300
1400
2000
2400
3000

i
H. 1500

MODULARITY
Base

BASIC H.2640
H. 960

Base

SPECIAL
COLOURS

STRONG / HEAVY
PERIMETER
PROTECTION
SERIES STRONG

BREVETTO

> Protection system consisting of
uprights 60x60 and panels with
frame 20x20 and 30x30 connected
by fast assembly clamps patented
by Satech. It’s used in heavy
conditions such as in industrial
robotics or in steel industry
applications.

ALSO AVAILABLE:
VERSION HEAVY
With panels frame 30x30

25% TIME SAVED

CLIP STRONG / HEAVY
> Satech have developed a connecting system
between panel and upright allowing us to achieve
a remarkable saving of time during assembly and
provide height adjustment. It also allows easy
reinstallation of the Guard being removed for
non-routine mainteinance EN 953+A1 6.4.3.1 b.

i

CAPTIVE FASTENING
See Pag.06

10

- Protection System Strong

H. 2640
H. 1420

H. 1660

H. 2060 / 2120

H. 1900
H. 1500

H. 1260

H. 1120

H. 960

PANELS

POSTS

Panels Frame: 20 x 20 / 30 x 30

COLOURS:


Mesh: 22 x 100 x 3 mm

COLOURS:

Baseplate: Forged with 4 anchor points


RAL 9005

PANELS H.960

RAL 1021

RAL 7035

SPECIAL
COLOURS

PANELS H.1260


RAL 9005

RAL 1021

PIANTANE

Base

Height

Code

Base

Height

Code

Height

Code

200

960

R020096

200

1260

R020126

1120 adjustable

H0L1120

300

960

R030096

300

1260

R030126

1420 adjustable

H0L1420

700

960

R070096

700

1260

R070126

1660 adjustable

H0L1660

800

960

R080096

800

1260

R080126

1700 adjustable

H0L1700

1000

960

R100096

1000

1260

R100126

2060 adjustable

H0L2060

1200

960

R120096

1200

1260

R120126

2120 adjustable

H0L2120

1500

960

R150096

1500

1260

R150126

2640 adjustable

H0L2640

PANELS H.1500

PANELS H.1900

Height

Code

Base

Height

Code

200

1500

R020150

200

1900

R020190

300

1500

R030150

300

1900

R030190

700

1500

R070150

700

1900

R070190

800

1500

R080150

800

1900

R080190

1000

1500

R100150

1000

1900

R100190

1200

1500

R120150

1200

1900

R120190

1500

1500

R150150

1500

1900

R150190

Standard Modules
200 + 200
200 + 300
300 + 300
700 + 200
800 + 300
1000 + 300
1200 + 200
1000 + 1000
1200 + 1200
1500 + 1500

*In Series HEAVY codes substitute the letter R with S i.e.:
Series Strong R100190 / Series Heavy S100190

H. 140

H. 2640

400
500
600
900
1100
1300
1400
2000
2400
3000

i
H. 1500

MODULARITY
Base

STRONG H.2640
H. 960

Base

RAL 7035

SPECIAL
COLOURS

GREEN FAST
PERIMETER
PROTECTION
SERIES GREEN FAST
> Protection system without
uprights (Satech patent) and with
extra-fast assembly, consisting of
self standing panels with frame
30x30, baseplate with locking fork
and upper flexible coupling. Green
Fast system has been designed to
be perfectly compatible with the
other systems.

ALSO AVAILABLE:
LE:
VERSION DP
With panels frame 20x20
ame

70%

70% TIME SAVED
m

PATENT

GREEN FAST
> The Green Fast protection system has been
designed to simultaneously achieve low cost,
easy and fast assembly, strength and wide height
adjustment. In the Green Fast protection system
em
panels are fastened to the floor and between
n
each other by means of two components
patented by Satech: the upper
pp
connection and the lower.
er.
connection.

i

CAPTIVE FASTENING
See Pag.06

12

- Protection System Green Fast

H. 2460

PANELS

Terminal Base

H. 400

H. 400

H. 1500

H. 1260

Linear Base

H. 400

H. 1900

Base with
variable angle

BASEPLATES

Panels Frame: 30 x 30

COLOURS:

COLOURS:

Baseplate: Welded with 4 anchor bolts

Mesh: 22 x 100 x 3 mm



RAL 9005

PANELS H.1260

SPECIAL
COLOURS

PANELS H.1500

RAL 1021

Doors’uprights: 40 x 40 x 2 / 60 x 60 x 2

RAL 9005

BASEPLATES

RAL 7035

SPECIAL
COLOURS

PROTECTION

RAL 1021

Base

Height

Code

Base

Height

Code

Type

Code

Height

200

1260

S020126G

200

1500

S020150G

Terminal Base

PGFLR30

1120 adjustable

300

1260

S030126G

300

1500

S030150G

Linear Base

PGFTR30

1420 adjustable

700

1260

S070126G

700

1500

S070150G

Base with variable angle

PGFAR30

1660 adjustable

800

1260

S080126G

800

1500

S080150G

2060 adjustable

1000

1260

S100126G

1100

1500

S100150G

2600 adjustable

1200

1260

S120126G

1200

1500

S120150G

3000 adjustable

1500

1260

S150126G

1500

1500

RAL 7035

S150150G

PANELS H.1900

PANELS H.2460
Base

Height

Code

S020190G

200

2460

X020246R3G

300

1900

S030190G

300

2460

X030246R3G

700

1900

S070190G

700

2460

X070246R3G

800

1900

S080190G

800

2460

X080246R3G

1000

1900

S100190G

1000

2460

X100246R3G

1200

1900

S120190G

1200

2460

X120246R3G

1500

1900

S150190G

1500

2460

X150246R3G

H. 1900

Standard Modules
200 + 200
200 + 300
300 + 300
700 + 200
800 + 300
1000 + 300
1200 + 200
1000 + 1000
1200 + 1200
1500 + 1500

H. 140

H. 2600

400
500
600
900
1100
1300
1400
2000
2400
3000

i
H. 960

MODULARITY
Base

GREEN FAST H.2600 H.3000

H. 3000

Code

1900

H. 960

Height

200

H. 1500

Base

MDF
PERIMETER
PROTECTION
SERIES MDF

40%

i

CAPTIVE FASTENING
See Pag.06

14

- Protection System MDF

40% TIME SAVED

SYSTEM

> That’s what was needed! How
fasten the shaped mesh panel
without through screws or
threaded inserts? How to achieve
the easiest assembly of guards
by one operator by avoiding the
use of linear, angular or three-way
uprights? A brilliant intuition of
Satech’s technical department has
solved the problem.

MDF
> The MDF protective system has 2 different
panel-posts connections:
Unlosable screws: which includes bracket,screws,nuts
& assembly spring, all extremely robust.
Unlosable clip: with a little pressure you can have a
rapid & stable fixture of the panel without having to
work behind the posts.
It also comes with 3 assembly tools so that the
construction of the perimeter is made even easier
& faster.
r.

H. 2530
H. 2060

H. 2359
H. 1876

PANELS

POSTS

Panels: Shaped Mesh

COLOURS:


Mesh: 30 x 60 x 3 mm

COLOURS:

Baseplate: Forged with 3/4 anchor points


RAL 9005

PANELS H.1876

RAL 1021

SPECIAL
COLOURS

RAL 7035

PANELS H.2500


RAL 9005

RAL 1021

POSTS

Base

Height

Code

Base

Height

Code

Height

Code

210

1876

T021187

210

2359

T021235

2060 adjustable

PAMDF206

300

1876

T030187

300

2359

T030235

2530 adjustable

PAMDF253

720

1876

T072187

720

2359

T072235

810

1876

T081187

810

2359

T081235

1020

1876

T102187

1020

2359

T102235

1200

1876

T120187

1200

2359

T120235

1500

1876

T150187

1500

2359

T150235

1980

1876

T198187

MDF H.2530

420
600
930
1320
1440
2040

i
Standard Modules
210 + 210
300 + 300
720 + 210
1020 + 300
720 + 720
1020 + 1020

H. 140
from ground

H. 2530

MODULARITY
Base

RAL 7035

SPECIAL
COLOURS

BODY GUARD
FALL PREVENTING
SYSTEM SERIES
BODYGUARD
> Protection system preventing falling from
galleries or elevated areas. This modular
system can be completely disassembled, it allows
higher use flexibility, high compactness and fast
assembly, manufactured in compliance with the
relevant ISO international standards.

ANGULAR ASSEMBLING

16

LINEAR ASSEMBLING

ANCHORING

ANCHORING

40 x 40 tubular uprights
and beams

40 x 40 tubular uprights
and beams

Front anchoring to the gallery
by means of screws

Floor anchoring
with baseplate

- Fall preventing System BODYGUARD

B. 1000

B. 1500

B. 2000

TECHNICAL DATA
Structure: 2 horizontal beams and a kick plate

COLOURS:

Tubes: 40 x 40 x 2 mm
Assembling brackets: self-centering and self-locking

RAL 9005

RAL 1021

RAL 7035

Floor anchorage: horizontal and vertical

FLOOR ANCHORING

FRONT ANCHORING

Base

Code

Base

Code

1000 linear

B100110LTB

1000 linear

B100110LFB

1000 angular

B100110ATB

1000 angular

B100110AFB

1500 linear

B150110LTB

1500 linear

B150110LFB

1500 angular

B150110ATB

1500 angular

B150110AFB

2000 linear

B200110LTB

2000 linear

B200110LFB

2000 angular

B200110LTB

2000 angular

B200110AFB

SPECIAL
COLOURS

PANELS
VISIBILITY AND PROTECTION
AGAINST CLIMBING
> The particular design of Satech mesh allows to achieve compliance
with current regulations as well as providing great visibility of the
protected plants. It’s really important for operators to have no visual
hindrances during the inspection of production processes (EN 953-5.2.4,
5.10, 5.12). The external vertical wires create the optimal hindrance
against climbing (EN 953-7.1), while the dimension of meshes allows the
installation at only 120 mm. from the dangerous area (EN ISO 13857).

Standard heights: 960, 1260,1500, 1900 mm
Panels frame: 20x20, 30x30 mm

COLOURS:

Mesh: 22x100x3 mm

18

- Panels

RAL 9005

RAL 1021

RAL 7035

SPECIAL
COLOURS

i
SPECIAL PANELS and
COMBINATION OF MATERIALS
Satech can also produce special
panels based on your design
in order to suit each type of
application on your machines
or plant.

MESH
22x100 mesh panel
It can be produced with frame
20x20 or 30x30

Compatible with systems
Basic, Strong and Green Fast

SHEET PANEL
Sheet panel
Sheet panel with thickness
1.2 mm. It can be produced
with frame 20x20 or 30x30.
Self standing shaped sheet
panel
Shaped sheet panel with
thickness 1.2 mm.

TRANSPARENT SHEET
Panel in an extremely tough
polycarbonate material with
4mm thickness. It can be
produced with frame 20x20 or
30x30.


SHEET METAL + TRANSPARENT SHEET
Panel in extremely tough
polycarbonate material with
thickness 4 mm. and 1.2 mm
thick sheet. It can be produced
with frame 20x20 or 30x30 e
30x30.


SHEET METAL + MESH
22x100 mesh panel and 1.2
mm. thick sheete. It can be
produced with frame 20x20
or 30x30.


MESH + TRANSPARENT SHEET
22x100 mesh panel and
extremely tough polycarbonate
material with thickness 4 mm.
It can be produced with frame
20x20 or 30x30


20

- Panels

SHEET METAL + PORTLIGHT
Sheet panel with 1.2 mm
thickness with portlight
gasket. It can be produced with
frame 20x20 or 30x30.


GASKET
On request, a special rubber
gasket is supplied as useful
finishing, after having obtained
an opening in the panel by
cutting the mesh wires on the
assembly site.

Compatible with all
SATECH systems

SHAPED
Thanks to its department for
special products, SATECH
produces shaped panels
according to the customers’
specific requirements with
extremely short delivery times

Compatible with all
SATECH systems

DOORS
A COMPLETE
AND VERSATILE
RANGE

i

SPECIAL DOORS
We produce doors for any
specific requirement of our
customers, including special
dimensions, application
of electromechanical or
pneumatical motorizations.

PRECISION
SOLUTIONS

> The range of SATECH doors
perfectly meets the advanced
demands of the market. Sliding
doors without upper or lower guides
are necessary to allow the passage
of lift trucks or transpallets, with
openings up to 6 meters! The
available optional accessories
allow for various safety levels of
locks or to adapt doors to specific
requirements: more than 350
combinations have already been
developed for you!

22

- Doors

> Particular applications of guards on operating machines
needing frequent adjustment require special solutions
allowing free access to the machine with removal of the
whole protection structure. These movements require
precision for operation of safety micro switches and the self
balancing structure.

SINGLE-LEAF
Single-leaf doors
Opening from 700 to 1500 mm.

AVAILABLE FOR:
Series Basic
Code: ABS040
Series Strong
Code: ABS060
Series Green Fast
Code: ABS0GF

Wide range of options available

Series Mdf
Code: ABS0MD

on request (see pag. 27)

DOUBLE-LEAF
Double-leaf doors

AVAILABLE FOR:
Series Basic
Code: ABD040
Series Strong
Code: ABD060
Series Green Fast
Code: ABD0GF
Series Mdf
Code: ABD0MD


DOUBLE OPPOSING SLIDING DOORS
Double opposign sliding doors with upper guide

AVAILABLE FOR:
Series Basic
Code: ASS040 AL
Series Strong
Code: ASS060 AL
Series Green Fast
Code: ASS0GF AL
MODELLI DISPONIBILI:
Series Mdf
Code: ASS0MD AL


SLIDING DOORS WITH UPPER GUIDE
Single sliding doors

AVAILABLE FOR:
Series Basic
Code: ASS040
Series Strong
Code: ASS060
Series Green Fast
Code: ASS0GF
Series Mdf
Code: ASS0MD


SLIDING DOORS WITHOUT GUIDE
Sliding doors without guide

Compatible with all SATECH
AVAILABLE FOR:

assembly systems

Series Strong
Code: ASG060

Motorization available on request

SLIDING DOORS WITH LOWER GUIDE
Sliding doors with lower guide

AVAILABLE FOR:
Series Basic
Code: AST040
Series Strong
Code: AST060
Series Green Fast
Code: AST0GF
Series Mdf
Code: AST0MD

24

- Doors


OPPOSING SLIDING DOORS WITH UPPER GUIDE
Opposing sliding doors with upper guide

AVAILABLE FOR:
Series Basic
Code: ASSC040
Series Strong
Code: ASSC060
Series Green Fast
Code: ASSC0GF
Series Mdf
Code: ASSC0MD


SINGLE SLIDING DOORS WITH TELESCOPIC GUIDE
Single sliding doors with Satech’s telescopic guide

AVAILABLE FOR:
Series Basic
Code: ASTE040
Series Strong
Code: ASTE060
Series Green Fast
Code: ASTE0GF


OPPOSING SLIDING DOORS WITH TELESCOPIC GUIDE
Opposing sliding doors with telescopic guide

AVAILABLE FOR:
Series Basic
Code: ASTEC040
Series Strong
Code: ASTEC060
Series Green Fast
Code: ASTEC0GF


FOLDING DOORS
Folding Doors.

AVAILABLE FOR:
Series Basic
Code: ABL040
Series Strong
Code: ABL040
Series Green Fast
Code: ABL040
Series Mdf
Code: ABL040


SPECIAL AUTOMATIC
The proposed standard solutions are provided with
electromechanical motorization with mechanical or electronic
adjustment of movement parameters. If required by the
customer, pneumatic moving systems, including vertical
ones, can be easily applied.

assembling systems

SPECIAL TELESCOPIC
Satech designs and produces special doors with multiple
functions. The available combinations are:
> With panels sliding on linear guides.
> With folding panels.
> With leaf elements in sliding doors with linear guides.
> With double combined movement of sliding and leaf doors


26

- Doors

SPECIAL VERTICAL
The use of robotized cells in industrial automation requires
to limit the perimeter of protections and to move door panels
in vertical direction. The original design of Satech’s doors
with vertical sliding optimizes the use of space and assures
the maximum safety and perfect functionality of the system.

assembling systems

SPECIAL LARGE ACCESSES
Satech’s technical department has acquired considerable
experience in the development of special solutions allowing
large openings, obtained by easy operation and extremely
strong components. Satech have produced combined slidinghinged doors with opening over 10 meters.

assembling systems

i

OPTIONAL:
• Ergonomic handle

• 4th level lock

• Upper slideways

• Pairs of hinges or pivot pins

• Bolt with padlock

• Galvanized lower guide

• Upper crosspiece

• Universal brackets for safety

• Steel wheels with V groove

• Upper crosspiece with ledge

microswitches

• Satech telescopic guide

• Magnetic locking system

• Hinged safety microswitch

• Tyred wheel

• Ground supporting wheel

• Clutch Safety microswitch

• Electric motorization

• Ground stop

• Galvanized steel upper guide

• Panic lock

• Steel trolleys with threaded

• Key lock
• 3rd level lock

connection
• Lower Slideways

LOCKS AND ACCESSORIES
SATECH’S LOCKS
AND ACCESSORIES
RANGE
> Satech’s Locks and accessories
range is really huge. These pages
show only the main devices and
accessories.

28

- Locks and Accessories

NEW GENERATION
4th LEVEL LOCK

i

Technical specifications:
Lock with sliding multifunction mechanic
clutch, command handle, multifunction
anti-panic handle (mechanical release
– simultaneous electrical), 4th category
interlocked micro system. This lock allows
both mechanical and electrical emergency
release with a single operation. It does not
require additional safety switches for 4th
category.

4th LEVEL AZM200
> ±5 mm tolerance for sensorial technique.
> In compliance with EN ISO 13849-1, IEC 61508,IEC 60947-5-3
> Suitable for applications up to category 4 - up to SIL 3 - PL up to “e”
> Simple assembling with few screws.
> Possible unlocking from inside with a simple intuitive operation.
assembling systems

Code: MISCHAZM2004

SCHMERSAL AZM415
4th level Schmersal system completed with Satech standard.
> Ergonomic external handle.
> Inner handle for emergency unlocking
> Electric emergency release of 4th category by means of a simple
redundant microswitch.
Prescriptions: EN ISO 13849-1 B10d : 2.000.000
assembling systems
Code: MISCHAZM415

3rd / 4th LEVEL
Locking system designed for the personnel’s safety
> Antipanic unlocking for emergency opening from inside.
> In-built microswitch.
> Key lock in open position to prevent accidental closing.
> Double control mechanical lock.
assembling systems

Code: LOCK3LSAC

ANTIPANIC
System perfectly integrated with Satech standard panels
> Compact execution.
> Limited access from outside.
> Fast and safe opening from inside.
> Lock with universal dedicated cylinder.
Code: LOCKSABSUNI

assembling systems

KEY LOCK
Functional lock in Satech standard panels. It allows to prevent the access to
unauthorized personnel by means of a key.
> Compact execution. > Limited access from outside.
> Lock with universal dedicated cylinder.
These closing devices are only to be used to allow access to an area where it is possible
to exit through an unlocked door.
assembling systems
Code: LOCKSB4655

BOLT
System for Satech double-leaf doors and opposing sliding doors.
> Simple mechanical execution. > Universal for each type of safety switch.
> It protects the safety switch actuator. > Precise during the actuator operation.
These closing devices are only to be used to allow access to an area where it is possible
to exit through an unlocked door.
assembling systems

Code: LOCK4255

HINGE MICRO SWITCH
Now Satech offer a safety system with micro switch applied directly on the
hinges of leaf doors. This system is very easy to mount, very sensitive and safe
and is installed in a position protected from damages owing to accidental impacts.

assembling systems

Code: MIEUCHERNM

CABLE DUCT SUPPORT
The particular cable duct support allows the immediate direct anchoring of the cable
duct to the upright (Basic or Strong) without special brackets. The system offers:
- fast insert into the upright.
- Anchoring to the cable duct with screws of standard brackets supplied with cable ducts.

Code: VSUPPORTO40 / 60

30

- Serrature e Accessori

assembling systems

UNIVERSAL BRACKETS FOR MICRO SWITCHES
> SATECH has designed and produced a universal supporting system for safety
micro switches allowing an easy and fast assembling of all the most usual safety
micro switches on all standard doors. That avoids the expensive adjustment of
supports to the models of different manufacturers.
assembling systems

Code: MSTAUNI4060

SUPPORT STRUTS
In case of horizontal dynamic loads due to large doors or of unfavourable positions
in the protection lay-out, the uprights of the Basic and Strong Series can be
stiffened by support struts to obtain a very convenient solution assuring a
considerable stabilizing action.
assembling systems

Code: VCOMCONT40 / 60

DOORS WITH MICROSWITCHES
In order to take samples on line for a process statistical control, Satech design
and produce built-in openings in standard panels allowing a simple and totally
safe operation. Design is based on Satech’s tested standard systems assuring
safety and easy operation. 400x400 and 600x600 are available.
assembling systems

Code: ASPORT40 / 60 MIC

KICK PLATE
The particular shaped kick plate allows an extremely fast and stable assembling
on each module and panel type of Satech’s protection modular systems. The
stout structure prevents the outlet (or inlet) of potentially dangerous materials
through the usually free space between panel and floor.

Code: V BAT 144 140 / 200

assembling systems

CUTTING KIT
These systems are indicated for a fast and easy adaptation of Satech’s standard
panels in unforeseen assembling situations or when there is a need to change the
size of the protections over time.


Code: VTAGLIO20 / 30 NP

ADJUSTABLE BASEPLATES AND SHIMS
Those two accessories represent a solution to adjust the support of the uprights
on the ground leveling the defects of the industrial floors, or the adjustment of the
floor slope imposed by the requirements of liquid collection.

Basic, Strong and MDF

Code: VCOMPIERLR40 / 60

VARIABLE ANGLE JOINT
This accessory is designed to allow the junction between panels and uprights with
different angles varying from 90° directly during the installation phase.

Basic, Strong

Code: GDEF40 / 60

REINFORCED LINEAR JOINT
This accessory allows to obtain a better horizontal stiffness when joining two panels
without the provision of the upright. Practical and fast to lay.

Code: GLRRINF20 / 30 NG

32

- Serrature e Accessori


EN STANDARDS FOR SAFETY
IN WORKING ENVIRONMENTS
EN 953+A1 - ISO 14120 General
requirements for the design and
manufacture of fixed and movable
guards.
5.2.4 In order to minimise the need
for their removal, guards shall
be designed and manufactured
to assure an adequate process
visibility.
5.10 Where it’s necessary to see the
operation of the machine through
the guard, materials with adequate
features shall be selected. The open
area and the colour should allow
visibility.
ISO 14122-3 Permanent means of
access to machinery. Ladder, step
ladder, safety rails.
EN ISO 12100-1 Basic concepts,
general design principles.
EN ISO 13857 Safety distances to
prevent the contact of dangerous

areas with upper and lower limbs.
EN 349 Minimum gaps to avoid
crushing of the human body.
EN ISO 10218 Industrial handling
robots. Safety.
EN 1088+A2 Interlocking devices
designed for guards. Design and
selection concepts.
2006/42/CE Machinery Directive.

EN ISO 13857, 4.2:
Reaching upwards
> If the dangerous area is at low
risk, the height h of this area
shall be ≥ 2500 mm.

> If the dangerous area is at
high risk, the height h of the
dangerous area shall be ≥ 2700
mm or further safety measures
shall be adopted.

1000

1200

Height of the protection structure b
1400 1600 1800 2000 2200 2400
Horizontal distance of the dangerous area c

2500

2700

900
1100
1300
1400

800
1000
1200
1300

700
900
1000
1100

600
800
900
900

600
700
800
800

500
600
600
600

400
400
400
400

300
300
300
-

100
100
-

-

1500
1500
1500
1500
1500
1500
1400
1400
1200
1100

1400
1400
1400
1400
1400
1300
1300
1200
900
500

1100
1100
1100
1100
1000
900
800
400
-

900
900
900
900
800
600
-

800
800
800
700
-

600
500
-

-

-

-

-

Height of
dangerous zone a

dangerous area

h

2700
2600
2400
2200
2000
1800
1600
1400
1200
1000
800
600
400
200
0

Reference plane

EN ISO 13857, 4.2.4.1:
Reaching through regular openings
Dimensions in millimetres

> Table 4 gives sr for regular
openings for persons of 14 years
of age and above. The dimension
of the opening, e, corresponds to
the side of a square opening, the
diameter of a round opening and
the narrowest dimension of a slot
opening. For openings > 120mm,
safety distances in accordance
with 4.2.2 shall be used.

Part of body

Slot

Opening
≥2

≥2

≥2

≥ 10

≥5

≥5

6<e≤8

≥ 20

≥ 15

≥5

8 < e ≤ 10

≥ 80

≥ 25

≥ 20

10 < e ≤ 12

≥ 100

≥ 80

≥ 80

12 < e ≤ 20

≥ 120

≥ 120

≥ 120

20 < e ≤ 30

≥ 850a

≥ 120

≥ 120

30 < e ≤ 40

≥ 850

≥ 200

≥ 120

40 < e ≤ 120

≥ 850

≥ 850

≥ 850

e

Round

e≤4

sr

Safety distance, sr
Square

4<e≤6

Fingertip

Illustration

sr
e

Finger up to knuckle joint

Hand

e

sr

sr
e

Arm up to junction with shoulder

The bold lines within the table delineate that part of the body restricted by the opening size.
a) If the lenght of the slot opening is ≤ 65mm, the thumb will act as a stop and the safety distance can be reduced to 200mm.

- EN Standards about safety

EN ISO 13857, 4.3:
Safety distances to prevent access by lower limbs
Dimensions in millimetres
Part of lower limb

Illustration

Opening
Slot

Safety distance, sr
Square or round

e≤5

≥ 10

0

≥ 80a

≥ 25

35 < e ≤ 60

≥ 180

≥ 80

60 < e ≤ 80

≥ 650b

≥ 180

80 < e ≤ 95

≥ 1 100c

≥ 650b

95 < e ≤ 180

≥ 1 100c

≥ 1 100c

180 < e ≤ 240

Not ammissible

≥ 1 100c

e

0

15 < e ≤ 35

sr

0

5 < e ≤ 15

Toe tip

Toe

Foot

sr

e

Leg (toe tip to knee)

e

sr

Leg (toe tip to crotch)
e

> In general, safety distances
should be determined using
Tables 1 to 6 for the upper limbs.
Where it is not foreseeable that
the upper limbs can have acces to
the opening then it is permissible
to use the values given in Table 7
to determine safety distances for
the lower limbs. The dimension,
e, of openings corresponds to
the side of a square opening,
the diameter of a round opening
or the narrowest dimension of a
slot opening. The values given
in Table 7 are independent of
whether clothing or footwear is
being worn and are applicable
for the persons of 14 years af age
and above. For reaching through
openings of irregular shape, see
4.2.4.3.

sr

a) If the lenght to the slot opening is ≤75mm, the distance can be reduced to ≥50mm.
b) The value corresponds to leg (toe tip to knee).
c) The value corresponds to leg (toe tip to crotch).
Note: Slot openings with e>180mm and square or round openings with e>240mm will allow acces for the whole body (see also Clause 1, final paragraph).

i

RESISTANCE TEST TO HORIZONTAL IMPACTS:
A

X

X
A
B

B
X

Horizontal force at the
panel upper end
Horizontal force in the
middle of the panel

X

Deformation less
than 40 mm

Technical resistance
specifications of SATECH components
Fixing to the ground with anchors for reinforced concrete M8
> Resistance of 40 x 40 posts - panel H1900 - frame 20:
A: <= 300 N
B: <= 500 N
A: <= 500 N
B: <= 800 N
A: <= 1000 N B: <= 1500 N

> Posts and mesh or sheet panels
Material: low-carbon steel
Ultimate tensile stress: >= 380 N/mm2
Yield point: >= 210 N/mm2
> Transparent panels
Material: polycarbonate
Caracteristics: trasparency and impact strenght

11 Pantglas Industrial Estate
Bedwas
Caerphilly
CF83 8XD
UK
+44 02920 855758
satech@procterbedwas.co.uk

Satech perimeter guarding2013

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