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Forecasting, Planning and Scheduling   http:// www.managementsupport.com
Outline ,[object Object],[object Object],[object Object],[object Object]
Strategy and Issues During a Product’s Life Introduction Growth Maturity Decline Standardization Less rapid product changes - more minor changes Optimum  capacity Increasing stability of process Long production runs Product improvement and cost cutting Little product differentiation Cost minimization Over capacity in the industry Prune line to eliminate items not returning good margin Reduce capacity Forecasting critical Product and process reliability Competitive product improvements and options Increase capacity Shift toward product focused Enhance distribution Product design and development critical Frequent product and process design changes Short production runs High production costs Limited models Attention to quality Best period to increase market share R&D product engineering critical Practical to change price or quality image Strengthen niche Cost control critical Poor time to change image, price, or quality Competitive costs become critical Defend market position OM Strategy/Issues Company Strategy/Issues HDTV CD-ROM Color copiers Drive-thru restaurants Fax machines Station wagons Sales 3 1/2” Floppy disks Internet
Forecasting Approaches ,[object Object],[object Object],[object Object],[object Object],[object Object],Quantitative Methods ,[object Object],[object Object],[object Object],[object Object],[object Object],Qualitative Methods
Overview of Qualitative Methods ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Relationships of the Aggregate Plan Aggregate Plan for Production Demand Forecasts,  orders Master Production Schedule, and MRP systems Detailed Work Schedules External Capacity Subcontractors Inventory On Hand Raw Materials Available Work Force Product Decisions Process Planning & Capacity Decisions Marketplace and Demand Research and Technology
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Choosing a Scheduling Method
Priority Rules for Dispatching Jobs ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],FCFS EDD SPT LPT CR
Inputs to the  Production Plan Aggregate Production Plan Marketing Customer Demand Engineering Design Completion Management Return on Investment Capital Human Resources Manpower Planning Procurement Supplier Performance Finance Cash Flow Production Capacity Inventory
[object Object],[object Object],[object Object],[object Object],[object Object],MRP Benefits
Distribution Resource Planning ,[object Object],[object Object],[object Object],[object Object],[object Object]

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Planning Sample

  • 1. Forecasting, Planning and Scheduling http:// www.managementsupport.com
  • 2.
  • 3. Strategy and Issues During a Product’s Life Introduction Growth Maturity Decline Standardization Less rapid product changes - more minor changes Optimum capacity Increasing stability of process Long production runs Product improvement and cost cutting Little product differentiation Cost minimization Over capacity in the industry Prune line to eliminate items not returning good margin Reduce capacity Forecasting critical Product and process reliability Competitive product improvements and options Increase capacity Shift toward product focused Enhance distribution Product design and development critical Frequent product and process design changes Short production runs High production costs Limited models Attention to quality Best period to increase market share R&D product engineering critical Practical to change price or quality image Strengthen niche Cost control critical Poor time to change image, price, or quality Competitive costs become critical Defend market position OM Strategy/Issues Company Strategy/Issues HDTV CD-ROM Color copiers Drive-thru restaurants Fax machines Station wagons Sales 3 1/2” Floppy disks Internet
  • 4.
  • 5.
  • 6. Relationships of the Aggregate Plan Aggregate Plan for Production Demand Forecasts, orders Master Production Schedule, and MRP systems Detailed Work Schedules External Capacity Subcontractors Inventory On Hand Raw Materials Available Work Force Product Decisions Process Planning & Capacity Decisions Marketplace and Demand Research and Technology
  • 7.
  • 8.
  • 9. Inputs to the Production Plan Aggregate Production Plan Marketing Customer Demand Engineering Design Completion Management Return on Investment Capital Human Resources Manpower Planning Procurement Supplier Performance Finance Cash Flow Production Capacity Inventory
  • 10.
  • 11.