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Project
First Saved Monday, October 3, 2016
Last Saved Monday, October 3, 2016
Product Version 16.0 Release
Save Project Before Solution No
Save Project After Solution No
Contents
 Units
 Model (A4)
o Geometry
 Parts
o Coordinate Systems
o Connections
 Contacts
 Contact Regions
o Mesh
o Transient Thermal (A5)
 Initial Temperature
 Analysis Settings
 Loads
 Solution (A6)
 Solution Information
 Result Charts
 Results
 Probes
o Chart
 Material Data
o Structural Steel
Units
TABLE 1
Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius
Angle Degrees
Rotational Velocity rad/s
Temperature Celsius
Model (A4)
Geometry
TABLE 2
Model (A4) > Geometry
Object Name Geometry
State Fully Defined
Definition
Source D:New folderSoldering_Iron_WS7.stp
Type Step
Length Unit Meters
Element Control Program Controlled
Display Style Body Color
Bounding Box
Length X 77. mm
Length Y 41. mm
Length Z 3. mm
Properties
Volume 1481.8 mm³
Mass 1.1632e-002 kg
Scale Factor Value 1.
Statistics
Bodies 3
Active Bodies 3
Nodes 10787
Elements 2140
Mesh Metric None
Basic Geometry Options
Solid Bodies Yes
Surface Bodies Yes
Line Bodies No
Parameters Yes
Parameter Key DS
Attributes No
Named Selections No
Material Properties No
Advanced Geometry Options
Use Associativity Yes
Coordinate Systems No
Reader Mode Saves Updated File No
Use Instances Yes
Smart CAD Update No
Compare Parts On Update No
Attach File Via Temp File Yes
Temporary Directory C:UsersVishnu RajaranganAppDataLocalTemp
Analysis Type 3-D
Mixed Import Resolution None
Decompose Disjoint Geometry Yes
Enclosure and Symmetry Processing Yes
TABLE 3
Model (A4) > Geometry > Parts
Object Name Top Leg Tip Bottom Leg
State Meshed
Graphics Properties
Visible Yes
Transparency 1
Definition
Suppressed No
Stiffness Behavior Flexible
Coordinate System Default Coordinate System
Reference Temperature By Environment
Material
Assignment Structural Steel
Nonlinear Effects Yes
Thermal Strain Effects Yes
Bounding Box
Length X 70. mm 7. mm 70. mm
Length Y 3. mm 14.552 mm 29.586 mm
Length Z 3. mm
Properties
Volume 630. mm³ 157.71 mm³ 694.13 mm³
Mass 4.9455e-003 kg 1.238e-003 kg 5.4489e-003 kg
Centroid X -35. mm -73.231 mm -35.647 mm
Centroid Y 69. mm 63.329 mm 41.546 mm
Centroid Z 0.9988 mm
Moment of Inertia Ip1 7.4182e-003 kg·mm² 1.9515e-002 kg·mm² 3.3845e-002 kg·mm²
Moment of Inertia Ip2 2.0231 kg·mm² 4.3279e-003 kg·mm² 2.5652 kg·mm²
Moment of Inertia Ip3 2.0231 kg·mm² 2.1994e-002 kg·mm² 2.5909 kg·mm²
Statistics
Nodes 3960 1167 5660
Elements 630 562 948
Mesh Metric None
Coordinate Systems
TABLE 4
Model (A4) > Coordinate Systems > Coordinate System
Object Name Global Coordinate System
State Fully Defined
Definition
Type Cartesian
Coordinate System ID 0.
Origin
Origin X 0. mm
Origin Y 0. mm
Origin Z 0. mm
Directional Vectors
X Axis Data [ 1. 0. 0. ]
Y Axis Data [ 0. 1. 0. ]
Z Axis Data [ 0. 0. 1. ]
Connections
TABLE 5
Model (A4) > Connections
Object Name Connections
State Fully Defined
Auto Detection
Generate Automatic Connection On Refresh Yes
Transparency
Enabled Yes
TABLE 6
Model (A4) > Connections > Contacts
Object Name Contacts
State Fully Defined
Definition
Connection Type Contact
Scope
Scoping Method Geometry Selection
Geometry All Bodies
Auto Detection
Tolerance Type Slider
Tolerance Slider 0.
Tolerance Value 0.21822 mm
Use Range No
Face/Face Yes
Face/Edge No
Edge/Edge No
Priority Include All
Group By Bodies
Search Across Bodies
Statistics
Connections 2
Active Connections 2
TABLE 7
Model (A4) > Connections > Contacts > Contact Regions
Object Name Contact Region Contact Region 2
State Fully Defined
Scope
Scoping Method Geometry Selection
Contact 1 Face
Target 1 Face
Contact Bodies Top Leg Tip
Target Bodies Tip Bottom Leg
Definition
Type Bonded
Scope Mode Automatic
Behavior Program Controlled
Trim Contact Program Controlled
Trim Tolerance 0.21822 mm
Suppressed No
Advanced
Formulation Program Controlled
Detection Method Program Controlled
Elastic Slip Tolerance Program Controlled
Thermal Conductance Program Controlled
Pinball Region Program Controlled
Geometric Modification
Contact Geometry Correction None
Target Geometry Correction None
Mesh
TABLE 8
Model (A4) > Mesh
Object Name Mesh
State Solved
Display
Display Style Body Color
Defaults
Physics Preference Mechanical
Relevance 0
Sizing
Use Advanced Size Function Off
Relevance Center Coarse
Element Size 1.0 mm
Initial Size Seed Active Assembly
Smoothing Medium
Transition Fast
Span Angle Center Coarse
Minimum Edge Length 0.764370 mm
Inflation
Use Automatic Inflation None
Inflation Option Smooth Transition
Transition Ratio 0.272
Maximum Layers 5
Growth Rate 1.2
Inflation Algorithm Pre
View Advanced Options No
Patch Conforming Options
Triangle Surface Mesher Program Controlled
Patch Independent Options
Topology Checking No
Advanced
Number of CPUs for Parallel Part Meshing Program Controlled
Shape Checking Standard Mechanical
Element Midside Nodes Program Controlled
Straight Sided Elements No
Number of Retries Default (4)
Extra Retries For Assembly Yes
Rigid Body Behavior Dimensionally Reduced
Mesh Morphing Disabled
Defeaturing
Pinch Tolerance Please Define
Generate Pinch on Refresh No
Automatic Mesh Based Defeaturing On
Defeaturing Tolerance Default
Statistics
Nodes 10787
Elements 2140
Mesh Metric None
Transient Thermal (A5)
TABLE 9
Model (A4) > Analysis
Object Name Transient Thermal (A5)
State Solved
Definition
Physics Type Thermal
Analysis Type Transient
Solver Target Mechanical APDL
Options
Generate Input Only No
TABLE 10
Model (A4) > Transient Thermal (A5) > Initial Condition
Object Name Initial Temperature
State Fully Defined
Definition
Initial Temperature Uniform Temperature
Initial Temperature Value 30. °C
TABLE 11
Model (A4) > Transient Thermal (A5) > Analysis Settings
Object Name Analysis Settings
State Fully Defined
Step Controls
Number Of Steps 1.
Current Step Number 1.
Step End Time 20. s
Auto Time Stepping On
Define By Time
Initial Time Step 1.e-002 s
Minimum Time Step 1.e-003 s
Maximum Time Step 0.25 s
Time Integration On
Solver Controls
Solver Type Program Controlled
Radiosity Controls
Radiosity Solver Program Controlled
Flux Convergence 1.e-004
Maximum Iteration 1000.
Solver Tolerance 1.e-007 W/mm²
Over Relaxation 0.1
Hemicube Resolution 10.
Nonlinear Controls
Heat Convergence Program Controlled
Temperature Convergence Program Controlled
Line Search Program Controlled
Nonlinear Formulation Program Controlled
Output Controls
Calculate Thermal Flux Yes
General Miscellaneous No
Store Results At All Time Points
Analysis Data Management
Solver Files Directory D:New folderSoldering Iron_filesdp0SYSMECH
Future Analysis None
Scratch Solver Files Directory
Save MAPDL db No
Delete Unneeded Files Yes
Nonlinear Solution No
Solver Units Active System
Solver Unit System nmm
TABLE 12
Model (A4) > Transient Thermal (A5) > Loads
Object Name Temperature Convection Internal Heat Generation
State Fully Defined
Scope
Scoping Method Geometry Selection
Geometry 2 Faces 40 Faces 1 Body
Definition
Type Temperature Convection Internal Heat Generation
Magnitude
40. °C (step
applied)
= 1+cos(100*time)
Suppressed No
Film Coefficient
5.e-004 W/mm²·°C (step
applied)
Ambient
Temperature
30. °C (step applied)
Convection Matrix Program Controlled
Function
Unit System
Metric (mm, kg, N, s, mV, mA) Degrees
rad/s Celsius
Angular Measure Degrees
Graph Controls
Number Of
Segments
200.
FIGURE 1
Model (A4) > Transient Thermal (A5) > Temperature
FIGURE 2
Model (A4) > Transient Thermal (A5) > Convection
TABLE 13
Model (A4) > Transient Thermal (A5) > Convection
Steps Time [s] Convection Coefficient [W/mm²·°C] Temperature [°C]
1
0. = 5.e-004 = 30.
20. 5.e-004 30.
FIGURE 3
Model (A4) > Transient Thermal (A5) > Internal Heat Generation
Solution (A6)
TABLE 14
Model (A4) > Transient Thermal (A5) > Solution
Object Name Solution (A6)
State Solved
Adaptive Mesh Refinement
Max Refinement Loops 1.
Refinement Depth 2.
Information
Status Done
Post Processing
Calculate Beam Section Results No
TABLE 15
Model (A4) > Transient Thermal (A5) > Solution (A6) > Solution Information
Object Name Solution Information
State Solved
Solution Information
Solution Output Solver Output
Update Interval 2.5 s
Display Points All
FE Connection Visibility
Activate Visibility Yes
Display All FE Connectors
Draw Connections Attached To All Nodes
Line Color Connection Type
Visible on Results No
Line Thickness Single
Display Type Lines
TABLE 16
Model (A4) > Transient Thermal (A5) > Solution (A6) > Solution Information > Result Charts
Object Name Temperature - Global Maximum Temperature - Global Minimum
State Solved
Definition
Type Temperature
Suppressed No
Scope
Scoping Method Global Maximum Global Minimum
Results
Minimum 40. °C 30. °C
Maximum 1101.4 °C 32.125 °C
FIGURE 4
Model (A4) > Transient Thermal (A5) > Solution (A6) > Solution Information > Temperature - Global
Maximum
FIGURE 5
Model (A4) > Transient Thermal (A5) > Solution (A6) > Solution Information > Temperature - Global
Minimum
TABLE 17
Model (A4) > Transient Thermal (A5) > Solution (A6) > Results
Object Name Temperature Temperature 2 Temperature 3 Temperature 4
State Solved
Scope
Scoping Method Geometry Selection
Geometry 1 Body All Bodies
Definition
Type Temperature
By Time Maximum Over Time
Display Time Last
Calculate Time History Yes
Identifier
Suppressed No
Results
Minimum 584.34 °C 32.125 °C 33.201 °C 32.125 °C
Maximum 819.08 °C 632.29 °C 620.44 °C 1101.4 °C
Minimum Occurs On Bottom Leg
Maximum Occurs On Tip
Minimum Value Over Time
Minimum 31.831 °C 30. °C
Maximum 694.34 °C 32.125 °C 33.201 °C
Maximum Value Over Time
Minimum 35.873 °C 40. °C
Maximum 1101.4 °C 784.99 °C 760.45 °C
Information
Time 20. s
Load Step 1
Substep 84
Iteration Number 84
FIGURE 6
Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature
TABLE 18
Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature
Time [s] Minimum [°C] Maximum [°C]
1.e-002 31.831 35.873
2.e-002 33.915 41.734
5.e-002 40.495 59.223
0.14 60.865 110.04
0.39 113.16 227.47
0.64 154.9 311.38
0.89 182.89 358.36
1.14 196.81 371.12
1.39 199.03 358.05
1.64 194. 331.52
1.89 187.36 305.53
2.14 184.9 293.15
2.39 191.39 304.18
2.64 209.74 343.38
2.89 240.43 409.61
3.14 281.43 496.19
3.39 328.56 592.15
3.64 376.31 684.34
3.89 418.88 759.95
4.14 451.26 808.96
4.39 470.17 826.
4.64 474.71 811.44
4.89 466.52 771.32
5.14 449.47 716.22
5.39 428.99 659.34
5.64 410.98 614.01
5.89 400.81 591.23
6.14 402.22 597.58
6.39 416.7 634.08
6.64 443.2 695.91
6.89 478.3 773.41
7.14 516.91 853.85
7.39 553.16 923.84
7.64 581.59 971.84
7.89 598.1 990.34
8.14 600.76 977.27
8.39 590.18 936.38
8.64 569.38 876.57
8.89 543.25 810.21
9.14 517.6 750.81
9.39 498.13 710.53
9.64 489.32 697.9
9.89 493.59 716.21
10.14 510.89 762.93
10.39 538.69 829.99
10.64 572.43 905.59
10.89 606.41 976.33
11.14 634.88 1029.7
11.39 653.04 1056.3
11.64 658.03 1051.7
11.89 649.42 1017.4
12.14 629.3 960.28
12.39 601.88 891.6
12.64 572.73 824.72
12.89 547.72 772.6
13.14 531.91 745.45
13.39 528.63 748.84
13.64 538.83 782.48
13.89 560.93 840.36
14.14 591.1 911.96
14.39 623.96 984.2
14.64 653.65 1043.9
14.89 674.85 1080.3
15.14 683.84 1086.6
15.39 679.18 1062.
15.64 661.95 1011.4
15.89 635.6 944.38
16.14 605.26 873.8
16.39 576.81 813.08
16.64 555.76 773.79
16.89 546.22 763.56
17.14 550.14 784.48
17.39 566.94 832.7
17.64 593.62 899.34
17.89 625.31 972.06
18.14 656.21 1037.4
18.39 680.65 1083.3
18.64 694.17 1101.4
18.89 694.34 1088.2
19.14 681.24 1046.4
19.39 657.42 983.86
19.64 627.45 912.47
19.89 597.02 845.69
20. 584.34 819.08
FIGURE 7
Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature 2
TABLE 19
Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature 2
Time [s] Minimum [°C] Maximum [°C]
1.e-002
30.
40.
2.e-002
5.e-002 47.852
0.14 77.55
0.39 145.33
0.64 194.77
0.89 224.41
1.14 235.64
1.39 232.56
1.64 30.001 221.7
1.89 30.002 210.66
2.14 30.003 206.75
2.39 30.006 215.65
2.64 30.01 240.32
2.89 30.015 280.52
3.14 30.022 332.82
3.39 30.03 391.28
3.64 30.041 448.57
3.89 30.054 497.38
4.14 30.07 531.75
4.39 30.087 548.26
4.64 30.106 546.65
4.89 30.128 529.88
5.14 30.152 503.59
5.39 30.178 475.07
5.64 30.205 451.87
5.89 30.235 440.42
6.14 30.266 444.83
6.39 30.298 466.12
6.64 30.332 502.03
6.89 30.367 547.48
7.14 30.404 595.5
7.39 30.441 638.53
7.64 30.479 669.89
7.89 30.518 684.99
8.14 30.558 682.22
8.39 30.598 663.26
8.64 30.638 632.73
8.89 30.679 597.38
9.14 30.719 564.81
9.39 30.76 542.03
9.64 30.801 534.17
9.89 30.841 543.52
10.14 30.882 569.09
10.39 30.922 606.82
10.64 30.962 650.33
10.89 31.002 692.11
11.14 31.041 724.94
11.39 31.08 743.26
11.64 31.119 744.18
11.89 31.158 728.05
12.14 31.195 698.38
12.39 31.233 661.19
12.64 31.27 623.89
12.89 31.307 593.89
13.14 31.343 577.2
13.39 31.379 577.32
13.64 31.414 594.58
13.89 31.448 626.09
14.14 31.483 666.24
14.39 31.517 707.82
14.64 31.549 743.32
14.89 31.582 766.36
15.14 31.614 772.86
15.39 31.645 761.86
15.64 31.676 735.65
15.89 31.706 699.34
16.14 31.736 659.96
16.39 31.765 625.06
16.64 31.794 601.39
16.89 31.822 593.54
17.14 31.85 603.15
17.39 31.877 628.58
17.64 31.903 665.21
17.89 31.928 706.32
18.14 31.954 744.34
18.39 31.979 772.27
18.64 32.003 784.99
18.89 32.026 780.24
19.14 32.049 759.02
19.39 32.071 725.4
19.64 32.094 685.78
19.89 32.115 647.68
20. 32.125 632.29
FIGURE 8
Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature 3
TABLE 20
Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature 3
Time [s] Minimum [°C] Maximum [°C]
1.e-002
30.
40.
2.e-002
5.e-002 45.539
0.14 72.346
0.39 135.6
0.64 182.96
0.89 212.42
1.14
30.001
224.62
1.39 223.23
1.64 30.003 214.16
1.89 30.006 204.43
2.14 30.011 200.93
2.39 30.019 209.07
2.64 30.029 231.85
2.89 30.043 269.25
3.14 30.06 318.26
3.39 30.081 373.48
3.64 30.106 428.11
3.89 30.134 475.26
4.14 30.166 509.24
4.39 30.202 526.64
4.64 30.24 526.99
4.89 30.282 512.85
5.14 30.327 489.32
5.39 30.373 463.14
5.64 30.423 441.41
5.89 30.474 430.24
6.14 30.527 433.68
6.39 30.583 452.9
6.64 30.639 486.01
6.89 30.697 528.45
7.14 30.756 573.78
7.39 30.816 614.94
7.64 30.876 645.59
7.89 30.938 661.26
8.14 30.998 660.23
8.39 31.06 643.82
8.64 31.121 616.19
8.89 31.182 583.53
9.14 31.243 552.93
9.39 31.303 531.01
9.64 31.363 522.75
9.89 31.422 530.51
10.14 31.482 553.58
10.39 31.54 588.37
10.64 31.598 629.05
10.89 31.655 668.63
11.14 31.712 700.31
11.39 31.768 718.73
11.64 31.823 720.98
11.89 31.878 707.16
12.14 31.932 680.34
12.39 31.985 646.01
12.64 32.038 611.05
12.89 32.089 582.41
13.14 32.14 565.86
13.39 32.19 564.86
13.64 32.239 579.95
13.89 32.287 608.65
14.14 32.335 645.88
14.39 32.381 684.96
14.64 32.427 718.86
14.89 32.472 741.49
15.14 32.516 748.86
15.39 32.559 739.84
15.64 32.601 716.33
15.89 32.643 682.96
16.14 32.684 646.18
16.39 32.723 613.09
16.64 32.762 590.06
16.89 32.8 581.59
17.14 32.837 589.42
17.39 32.874 612.24
17.64 32.909 645.93
17.89 32.943 684.32
18.14 32.976 720.33
18.39 33.009 747.36
18.64 33.042 760.45
18.89 33.073 757.27
19.14 33.103 738.52
19.39 33.132 707.81
19.64 33.161 671.
19.89 33.189 635.08
20. 33.201 620.44
TABLE 21
Model (A4) > Transient Thermal (A5) > Solution (A6) > Probes
Object Name Reaction Probe Reaction Probe 2
State Solved
Definition
Type Reaction
Location Method Boundary Condition
Boundary Condition Temperature Convection
Suppressed No
Options
Display Time End Time
Results
Heat 1.107 W -144.45 W
Maximum Value Over Time
Heat 17.05 W -0.65056 W
Minimum Value Over Time
Heat 1.107 W -170.64 W
Information
Time 20. s
Load Step 1
Substep 84
Iteration Number 84
FIGURE 9
Model (A4) > Transient Thermal (A5) > Solution (A6) > Reaction Probe
TABLE 22
Model (A4) > Transient Thermal (A5) > Solution (A6) > Reaction Probe
Time [s] Reaction Probe [W]
1.e-002 17.05
2.e-002 12.005
5.e-002 7.69
0.14 4.7071
0.39 2.9323
0.64 2.2803
0.89 1.9545
1.14 1.7608
1.39 1.6328
1.64 1.5422
1.89 1.4749
2.14 1.4231
2.39 1.3823
2.64 1.3493
2.89 1.3223
3.14 1.2999
3.39 1.281
3.64 1.265
3.89 1.2513
4.14 1.2394
4.39 1.2292
4.64 1.2202
4.89 1.2124
5.14 1.2054
5.39 1.1993
5.64 1.1939
5.89 1.189
6.14 1.1847
6.39 1.1808
6.64 1.1773
6.89 1.1741
7.14 1.1712
7.39 1.1686
7.64 1.1662
7.89 1.164
8.14 1.162
8.39 1.1601
8.64 1.1584
8.89 1.1568
9.14 1.1552
9.39 1.1538
9.64 1.1524
9.89 1.1511
10.14 1.1499
10.39 1.1487
10.64 1.1475
10.89 1.1464
11.14 1.1453
11.39 1.1442
11.64 1.1431
11.89 1.142
12.14 1.141
12.39 1.1399
12.64 1.1389
12.89 1.1378
13.14 1.1367
13.39 1.1357
13.64 1.1346
13.89 1.1335
14.14 1.1325
14.39 1.1314
14.64 1.1303
14.89 1.1292
15.14 1.1281
15.39 1.127
15.64 1.1259
15.89 1.1248
16.14 1.1237
16.39 1.1226
16.64 1.1215
16.89 1.1204
17.14 1.1193
17.39 1.1182
17.64 1.1171
17.89 1.116
18.14 1.1149
18.39 1.1138
18.64 1.1127
18.89 1.1116
19.14 1.1106
19.39 1.1095
19.64 1.1085
19.89 1.1075
20. 1.107
FIGURE 10
Model (A4) > Transient Thermal (A5) > Solution (A6) > Reaction Probe 2
TABLE 23
Model (A4) > Transient Thermal (A5) > Solution (A6) > Reaction Probe 2
Time [s] Reaction Probe 2 [W]
1.e-002 -0.65056
2.e-002 -1.2726
5.e-002 -3.0964
0.14 -8.3536
0.39 -20.839
0.64 -30.314
0.89 -36.34
1.14 -39.051
1.39 -39.142
1.64 -37.743
1.89 -36.21
2.14 -35.875
2.39 -37.798
2.64 -42.57
2.89 -50.205
3.14 -60.141
3.39 -71.343
3.64 -82.502
3.89 -92.281
4.14 -99.568
4.39 -103.68
4.64 -104.51
4.89 -102.53
5.14 -98.691
5.39 -94.298
5.64 -90.713
5.89 -89.127
6.14 -90.331
6.39 -94.573
6.64 -101.51
6.89 -110.27
7.14 -119.62
7.39 -128.2
7.64 -134.79
7.89 -138.49
8.14 -138.95
8.39 -136.43
8.64 -131.68
8.89 -125.91
9.14 -120.48
9.39 -116.66
9.64 -115.44
9.89 -117.28
10.14 -122.08
10.39 -129.16
10.64 -137.4
10.89 -145.46
11.14 -152.03
11.39 -156.06
11.64 -156.97
11.89 -154.75
12.14 -149.99
12.39 -143.73
12.64 -137.28
12.89 -132.
13.14 -129.
13.39 -128.98
13.64 -132.06
13.89 -137.78
14.14 -145.17
14.39 -152.96
14.64 -159.78
14.89 -164.46
15.14 -166.2
15.39 -164.77
15.64 -160.52
15.89 -154.33
16.14 -147.42
16.39 -141.16
16.64 -136.81
16.89 -135.23
17.14 -136.79
17.39 -141.25
17.64 -147.83
17.89 -155.36
18.14 -162.47
18.39 -167.89
18.64 -170.64
18.89 -170.25
19.14 -166.84
19.39 -161.09
19.64 -154.11
19.89 -147.25
20. -144.45
Chart
FIGURE 11
Model (A4) > Chart
TABLE 24
Model (A4) > Chart
Steps Time [s] [A] Internal Heat Generation [W/mm³] [B] Reaction Probe [W] [C] Reaction Probe 2 [W]
1
0. 2.
1.e-002 17.05 -0.65056
2.e-002 12.005 -1.2726
5.e-002 7.69 -3.0964
0.1 1.9848
0.14 4.7071 -8.3536
0.2 1.9397
0.3 1.866
0.39 2.9323 -20.839
0.4 1.766
0.5 1.6428
0.6 1.5
0.64 2.2803 -30.314
0.7 1.342
0.8 1.1736
0.89 1.9545 -36.34
0.9 1.
1. 0.82635
1.1 0.65798
1.14 1.7608 -39.051
1.2 0.5
1.3 0.35721
1.39 1.6328 -39.142
1.4 0.23396
1.5 0.13397
1.6 6.0307e-002
1.64 1.5422 -37.743
1.7 1.5192e-002
1.8 0.
1.89 1.4749 -36.21
1.9 1.5192e-002
2. 6.0307e-002
2.1 0.13397
2.14 1.4231 -35.875
2.2 0.23396
2.3 0.35721
2.39 1.3823 -37.798
2.4 0.5
2.5 0.65798
2.6 0.82635
2.64 1.3493 -42.57
2.7 1.
2.8 1.1736
2.89 1.3223 -50.205
2.9 1.342
3. 1.5
3.1 1.6428
3.14 1.2999 -60.141
3.2 1.766
3.3 1.866
3.39 1.281 -71.343
3.4 1.9397
3.5 1.9848
3.6 2.
3.64 1.265 -82.502
3.7 1.9848
3.8 1.9397
3.89 1.2513 -92.281
3.9 1.866
4. 1.766
4.1 1.6428
4.14 1.2394 -99.568
4.2 1.5
4.3 1.342
4.39 1.2292 -103.68
4.4 1.1736
4.5 1.
4.6 0.82635
4.64 1.2202 -104.51
4.7 0.65798
4.8 0.5
4.89 1.2124 -102.53
4.9 0.35721
5. 0.23396
5.1 0.13397
5.14 1.2054 -98.691
5.2 6.0307e-002
5.3 1.5192e-002
5.39 1.1993 -94.298
5.4 0.
5.5 1.5192e-002
5.6 6.0307e-002
5.64 1.1939 -90.713
5.7 0.13397
5.8 0.23396
5.89 1.189 -89.127
5.9 0.35721
6. 0.5
6.1 0.65798
6.14 1.1847 -90.331
6.2 0.82635
6.3 1.
6.39 1.1808 -94.573
6.4 1.1736
6.5 1.342
6.6 1.5
6.64 1.1773 -101.51
6.7 1.6428
6.8 1.766
6.89 1.1741 -110.27
6.9 1.866
7. 1.9397
7.1 1.9848
7.14 1.1712 -119.62
7.2 2.
7.3 1.9848
7.39 1.1686 -128.2
7.4 1.9397
7.5 1.866
7.6 1.766
7.64 1.1662 -134.79
7.7 1.6428
7.8 1.5
7.89 1.164 -138.49
7.9 1.342
8. 1.1736
8.1 1.
8.14 1.162 -138.95
8.2 0.82635
8.3 0.65798
8.39 1.1601 -136.43
8.4 0.5
8.5 0.35721
8.6 0.23396
8.64 1.1584 -131.68
8.7 0.13397
8.8 6.0307e-002
8.89 1.1568 -125.91
8.9 1.5192e-002
9. 0.
9.1 1.5192e-002
9.14 1.1552 -120.48
9.2 6.0307e-002
9.3 0.13397
9.39 1.1538 -116.66
9.4 0.23396
9.5 0.35721
9.6 0.5
9.64 1.1524 -115.44
9.7 0.65798
9.8 0.82635
9.89 1.1511 -117.28
9.9 1.
10. 1.1736
10.1 1.342
10.14 1.1499 -122.08
10.2 1.5
10.3 1.6428
10.39 1.1487 -129.16
10.4 1.766
10.5 1.866
10.6 1.9397
10.64 1.1475 -137.4
10.7 1.9848
10.8 2.
10.89 1.1464 -145.46
10.9 1.9848
11. 1.9397
11.1 1.866
11.14 1.1453 -152.03
11.2 1.766
11.3 1.6428
11.39 1.1442 -156.06
11.4 1.5
11.5 1.342
11.6 1.1736
11.64 1.1431 -156.97
11.7 1.
11.8 0.82635
11.89 1.142 -154.75
11.9 0.65798
12. 0.5
12.1 0.35721
12.14 1.141 -149.99
12.2 0.23396
12.3 0.13397
12.39 1.1399 -143.73
12.4 6.0307e-002
12.5 1.5192e-002
12.6 0.
12.64 1.1389 -137.28
12.7 1.5192e-002
12.8 6.0307e-002
12.89 1.1378 -132.
12.9 0.13397
13. 0.23396
13.1 0.35721
13.14 1.1367 -129.
13.2 0.5
13.3 0.65798
13.39 1.1357 -128.98
13.4 0.82635
13.5 1.
13.6 1.1736
13.64 1.1346 -132.06
13.7 1.342
13.8 1.5
13.89 1.1335 -137.78
13.9 1.6428
14. 1.766
14.1 1.866
14.14 1.1325 -145.17
14.2 1.9397
14.3 1.9848
14.39 1.1314 -152.96
14.4 2.
14.5 1.9848
14.6 1.9397
14.64 1.1303 -159.78
14.7 1.866
14.8 1.766
14.89 1.1292 -164.46
14.9 1.6428
15. 1.5
15.1 1.342
15.14 1.1281 -166.2
15.2 1.1736
15.3 1.
15.39 1.127 -164.77
15.4 0.82635
15.5 0.65798
15.6 0.5
15.64 1.1259 -160.52
15.7 0.35721
15.8 0.23396
15.89 1.1248 -154.33
15.9 0.13397
16. 6.0307e-002
16.1 1.5192e-002
16.14 1.1237 -147.42
16.2 0.
16.3 1.5192e-002
16.39 1.1226 -141.16
16.4 6.0307e-002
16.5 0.13397
16.6 0.23396
16.64 1.1215 -136.81
16.7 0.35721
16.8 0.5
16.89 1.1204 -135.23
16.9 0.65798
17. 0.82635
17.1 1.
17.14 1.1193 -136.79
17.2 1.1736
17.3 1.342
17.39 1.1182 -141.25
17.4 1.5
17.5 1.6428
17.6 1.766
17.64 1.1171 -147.83
17.7 1.866
17.8 1.9397
17.89 1.116 -155.36
17.9 1.9848
18. 2.
18.1 1.9848
18.14 1.1149 -162.47
18.2 1.9397
18.3 1.866
18.39 1.1138 -167.89
18.4 1.766
18.5 1.6428
18.6 1.5
18.64 1.1127 -170.64
18.7 1.342
18.8 1.1736
18.89 1.1116 -170.25
18.9 1.
19. 0.82635
19.1 0.65798
19.14 1.1106 -166.84
19.2 0.5
19.3 0.35721
19.39 1.1095 -161.09
19.4 0.23396
19.5 0.13397
19.6 6.0307e-002
19.64 1.1085 -154.11
19.7 1.5192e-002
19.8 0.
19.89 1.1075 -147.25
19.9 1.5192e-002
20. 6.0307e-002 1.107 -144.45
Material Data
Structural Steel
TABLE 25
Structural Steel > Constants
Density 7.85e-006 kg mm^-3
Coefficient of Thermal Expansion 1.2e-005 C^-1
Specific Heat 4.34e+005 mJ kg^-1 C^-1
Thermal Conductivity 6.05e-002 W mm^-1 C^-1
Resistivity 1.7e-004 ohm mm
TABLE 26
Structural Steel > Compressive Ultimate Strength
Compressive Ultimate Strength MPa
0
TABLE 27
Structural Steel > Compressive Yield Strength
Compressive Yield Strength MPa
250
TABLE 28
Structural Steel > Tensile Yield Strength
Tensile Yield Strength MPa
250
TABLE 29
Structural Steel > Tensile Ultimate Strength
Tensile Ultimate Strength MPa
460
TABLE 30
Structural Steel > Isotropic Secant Coefficient of Thermal Expansion
Reference Temperature C
22
TABLE 31
Structural Steel > Alternating Stress Mean Stress
Alternating Stress MPa Cycles Mean Stress MPa
3999 10 0
2827 20 0
1896 50 0
1413 100 0
1069 200 0
441 2000 0
262 10000 0
214 20000 0
138 1.e+005 0
114 2.e+005 0
86.2 1.e+006 0
TABLE 32
Structural Steel > Strain-Life Parameters
Strength
Coefficient MPa
Strength
Exponent
Ductility
Coefficient
Ductility
Exponent
Cyclic Strength
Coefficient MPa
Cyclic Strain
Hardening Exponent
920 -0.106 0.213 -0.47 1000 0.2
TABLE 33
Structural Steel > Isotropic Elasticity
Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa
2.e+005 0.3 1.6667e+005 76923
TABLE 34
Structural Steel > Isotropic Relative Permeability
Relative Permeability
10000

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Soldering iron mr

  • 1. Project First Saved Monday, October 3, 2016 Last Saved Monday, October 3, 2016 Product Version 16.0 Release Save Project Before Solution No Save Project After Solution No
  • 2. Contents  Units  Model (A4) o Geometry  Parts o Coordinate Systems o Connections  Contacts  Contact Regions o Mesh o Transient Thermal (A5)  Initial Temperature  Analysis Settings  Loads  Solution (A6)  Solution Information  Result Charts  Results  Probes o Chart  Material Data o Structural Steel Units TABLE 1 Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius Angle Degrees Rotational Velocity rad/s Temperature Celsius Model (A4) Geometry TABLE 2 Model (A4) > Geometry Object Name Geometry State Fully Defined Definition Source D:New folderSoldering_Iron_WS7.stp Type Step Length Unit Meters Element Control Program Controlled Display Style Body Color Bounding Box
  • 3. Length X 77. mm Length Y 41. mm Length Z 3. mm Properties Volume 1481.8 mm³ Mass 1.1632e-002 kg Scale Factor Value 1. Statistics Bodies 3 Active Bodies 3 Nodes 10787 Elements 2140 Mesh Metric None Basic Geometry Options Solid Bodies Yes Surface Bodies Yes Line Bodies No Parameters Yes Parameter Key DS Attributes No Named Selections No Material Properties No Advanced Geometry Options Use Associativity Yes Coordinate Systems No Reader Mode Saves Updated File No Use Instances Yes Smart CAD Update No Compare Parts On Update No Attach File Via Temp File Yes Temporary Directory C:UsersVishnu RajaranganAppDataLocalTemp Analysis Type 3-D Mixed Import Resolution None Decompose Disjoint Geometry Yes Enclosure and Symmetry Processing Yes TABLE 3 Model (A4) > Geometry > Parts Object Name Top Leg Tip Bottom Leg State Meshed Graphics Properties Visible Yes Transparency 1 Definition Suppressed No Stiffness Behavior Flexible Coordinate System Default Coordinate System Reference Temperature By Environment Material
  • 4. Assignment Structural Steel Nonlinear Effects Yes Thermal Strain Effects Yes Bounding Box Length X 70. mm 7. mm 70. mm Length Y 3. mm 14.552 mm 29.586 mm Length Z 3. mm Properties Volume 630. mm³ 157.71 mm³ 694.13 mm³ Mass 4.9455e-003 kg 1.238e-003 kg 5.4489e-003 kg Centroid X -35. mm -73.231 mm -35.647 mm Centroid Y 69. mm 63.329 mm 41.546 mm Centroid Z 0.9988 mm Moment of Inertia Ip1 7.4182e-003 kg·mm² 1.9515e-002 kg·mm² 3.3845e-002 kg·mm² Moment of Inertia Ip2 2.0231 kg·mm² 4.3279e-003 kg·mm² 2.5652 kg·mm² Moment of Inertia Ip3 2.0231 kg·mm² 2.1994e-002 kg·mm² 2.5909 kg·mm² Statistics Nodes 3960 1167 5660 Elements 630 562 948 Mesh Metric None Coordinate Systems TABLE 4 Model (A4) > Coordinate Systems > Coordinate System Object Name Global Coordinate System State Fully Defined Definition Type Cartesian Coordinate System ID 0. Origin Origin X 0. mm Origin Y 0. mm Origin Z 0. mm Directional Vectors X Axis Data [ 1. 0. 0. ] Y Axis Data [ 0. 1. 0. ] Z Axis Data [ 0. 0. 1. ] Connections TABLE 5 Model (A4) > Connections Object Name Connections State Fully Defined Auto Detection Generate Automatic Connection On Refresh Yes Transparency
  • 5. Enabled Yes TABLE 6 Model (A4) > Connections > Contacts Object Name Contacts State Fully Defined Definition Connection Type Contact Scope Scoping Method Geometry Selection Geometry All Bodies Auto Detection Tolerance Type Slider Tolerance Slider 0. Tolerance Value 0.21822 mm Use Range No Face/Face Yes Face/Edge No Edge/Edge No Priority Include All Group By Bodies Search Across Bodies Statistics Connections 2 Active Connections 2 TABLE 7 Model (A4) > Connections > Contacts > Contact Regions Object Name Contact Region Contact Region 2 State Fully Defined Scope Scoping Method Geometry Selection Contact 1 Face Target 1 Face Contact Bodies Top Leg Tip Target Bodies Tip Bottom Leg Definition Type Bonded Scope Mode Automatic Behavior Program Controlled Trim Contact Program Controlled Trim Tolerance 0.21822 mm Suppressed No Advanced Formulation Program Controlled Detection Method Program Controlled Elastic Slip Tolerance Program Controlled Thermal Conductance Program Controlled Pinball Region Program Controlled
  • 6. Geometric Modification Contact Geometry Correction None Target Geometry Correction None Mesh TABLE 8 Model (A4) > Mesh Object Name Mesh State Solved Display Display Style Body Color Defaults Physics Preference Mechanical Relevance 0 Sizing Use Advanced Size Function Off Relevance Center Coarse Element Size 1.0 mm Initial Size Seed Active Assembly Smoothing Medium Transition Fast Span Angle Center Coarse Minimum Edge Length 0.764370 mm Inflation Use Automatic Inflation None Inflation Option Smooth Transition Transition Ratio 0.272 Maximum Layers 5 Growth Rate 1.2 Inflation Algorithm Pre View Advanced Options No Patch Conforming Options Triangle Surface Mesher Program Controlled Patch Independent Options Topology Checking No Advanced Number of CPUs for Parallel Part Meshing Program Controlled Shape Checking Standard Mechanical Element Midside Nodes Program Controlled Straight Sided Elements No Number of Retries Default (4) Extra Retries For Assembly Yes Rigid Body Behavior Dimensionally Reduced Mesh Morphing Disabled Defeaturing Pinch Tolerance Please Define Generate Pinch on Refresh No
  • 7. Automatic Mesh Based Defeaturing On Defeaturing Tolerance Default Statistics Nodes 10787 Elements 2140 Mesh Metric None Transient Thermal (A5) TABLE 9 Model (A4) > Analysis Object Name Transient Thermal (A5) State Solved Definition Physics Type Thermal Analysis Type Transient Solver Target Mechanical APDL Options Generate Input Only No TABLE 10 Model (A4) > Transient Thermal (A5) > Initial Condition Object Name Initial Temperature State Fully Defined Definition Initial Temperature Uniform Temperature Initial Temperature Value 30. °C TABLE 11 Model (A4) > Transient Thermal (A5) > Analysis Settings Object Name Analysis Settings State Fully Defined Step Controls Number Of Steps 1. Current Step Number 1. Step End Time 20. s Auto Time Stepping On Define By Time Initial Time Step 1.e-002 s Minimum Time Step 1.e-003 s Maximum Time Step 0.25 s Time Integration On Solver Controls Solver Type Program Controlled Radiosity Controls Radiosity Solver Program Controlled Flux Convergence 1.e-004 Maximum Iteration 1000.
  • 8. Solver Tolerance 1.e-007 W/mm² Over Relaxation 0.1 Hemicube Resolution 10. Nonlinear Controls Heat Convergence Program Controlled Temperature Convergence Program Controlled Line Search Program Controlled Nonlinear Formulation Program Controlled Output Controls Calculate Thermal Flux Yes General Miscellaneous No Store Results At All Time Points Analysis Data Management Solver Files Directory D:New folderSoldering Iron_filesdp0SYSMECH Future Analysis None Scratch Solver Files Directory Save MAPDL db No Delete Unneeded Files Yes Nonlinear Solution No Solver Units Active System Solver Unit System nmm TABLE 12 Model (A4) > Transient Thermal (A5) > Loads Object Name Temperature Convection Internal Heat Generation State Fully Defined Scope Scoping Method Geometry Selection Geometry 2 Faces 40 Faces 1 Body Definition Type Temperature Convection Internal Heat Generation Magnitude 40. °C (step applied) = 1+cos(100*time) Suppressed No Film Coefficient 5.e-004 W/mm²·°C (step applied) Ambient Temperature 30. °C (step applied) Convection Matrix Program Controlled Function Unit System Metric (mm, kg, N, s, mV, mA) Degrees rad/s Celsius Angular Measure Degrees Graph Controls Number Of Segments 200. FIGURE 1 Model (A4) > Transient Thermal (A5) > Temperature
  • 9. FIGURE 2 Model (A4) > Transient Thermal (A5) > Convection
  • 10. TABLE 13 Model (A4) > Transient Thermal (A5) > Convection Steps Time [s] Convection Coefficient [W/mm²·°C] Temperature [°C] 1 0. = 5.e-004 = 30. 20. 5.e-004 30. FIGURE 3 Model (A4) > Transient Thermal (A5) > Internal Heat Generation Solution (A6) TABLE 14 Model (A4) > Transient Thermal (A5) > Solution Object Name Solution (A6) State Solved Adaptive Mesh Refinement Max Refinement Loops 1. Refinement Depth 2. Information Status Done Post Processing Calculate Beam Section Results No TABLE 15 Model (A4) > Transient Thermal (A5) > Solution (A6) > Solution Information Object Name Solution Information
  • 11. State Solved Solution Information Solution Output Solver Output Update Interval 2.5 s Display Points All FE Connection Visibility Activate Visibility Yes Display All FE Connectors Draw Connections Attached To All Nodes Line Color Connection Type Visible on Results No Line Thickness Single Display Type Lines TABLE 16 Model (A4) > Transient Thermal (A5) > Solution (A6) > Solution Information > Result Charts Object Name Temperature - Global Maximum Temperature - Global Minimum State Solved Definition Type Temperature Suppressed No Scope Scoping Method Global Maximum Global Minimum Results Minimum 40. °C 30. °C Maximum 1101.4 °C 32.125 °C FIGURE 4 Model (A4) > Transient Thermal (A5) > Solution (A6) > Solution Information > Temperature - Global Maximum
  • 12. FIGURE 5 Model (A4) > Transient Thermal (A5) > Solution (A6) > Solution Information > Temperature - Global Minimum
  • 13. TABLE 17 Model (A4) > Transient Thermal (A5) > Solution (A6) > Results Object Name Temperature Temperature 2 Temperature 3 Temperature 4 State Solved Scope Scoping Method Geometry Selection Geometry 1 Body All Bodies Definition Type Temperature By Time Maximum Over Time Display Time Last Calculate Time History Yes Identifier Suppressed No Results Minimum 584.34 °C 32.125 °C 33.201 °C 32.125 °C Maximum 819.08 °C 632.29 °C 620.44 °C 1101.4 °C Minimum Occurs On Bottom Leg Maximum Occurs On Tip Minimum Value Over Time Minimum 31.831 °C 30. °C Maximum 694.34 °C 32.125 °C 33.201 °C Maximum Value Over Time Minimum 35.873 °C 40. °C Maximum 1101.4 °C 784.99 °C 760.45 °C
  • 14. Information Time 20. s Load Step 1 Substep 84 Iteration Number 84 FIGURE 6 Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature TABLE 18 Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature Time [s] Minimum [°C] Maximum [°C] 1.e-002 31.831 35.873 2.e-002 33.915 41.734 5.e-002 40.495 59.223 0.14 60.865 110.04 0.39 113.16 227.47 0.64 154.9 311.38 0.89 182.89 358.36 1.14 196.81 371.12 1.39 199.03 358.05 1.64 194. 331.52 1.89 187.36 305.53 2.14 184.9 293.15 2.39 191.39 304.18 2.64 209.74 343.38
  • 15. 2.89 240.43 409.61 3.14 281.43 496.19 3.39 328.56 592.15 3.64 376.31 684.34 3.89 418.88 759.95 4.14 451.26 808.96 4.39 470.17 826. 4.64 474.71 811.44 4.89 466.52 771.32 5.14 449.47 716.22 5.39 428.99 659.34 5.64 410.98 614.01 5.89 400.81 591.23 6.14 402.22 597.58 6.39 416.7 634.08 6.64 443.2 695.91 6.89 478.3 773.41 7.14 516.91 853.85 7.39 553.16 923.84 7.64 581.59 971.84 7.89 598.1 990.34 8.14 600.76 977.27 8.39 590.18 936.38 8.64 569.38 876.57 8.89 543.25 810.21 9.14 517.6 750.81 9.39 498.13 710.53 9.64 489.32 697.9 9.89 493.59 716.21 10.14 510.89 762.93 10.39 538.69 829.99 10.64 572.43 905.59 10.89 606.41 976.33 11.14 634.88 1029.7 11.39 653.04 1056.3 11.64 658.03 1051.7 11.89 649.42 1017.4 12.14 629.3 960.28 12.39 601.88 891.6 12.64 572.73 824.72 12.89 547.72 772.6 13.14 531.91 745.45 13.39 528.63 748.84 13.64 538.83 782.48 13.89 560.93 840.36 14.14 591.1 911.96 14.39 623.96 984.2 14.64 653.65 1043.9
  • 16. 14.89 674.85 1080.3 15.14 683.84 1086.6 15.39 679.18 1062. 15.64 661.95 1011.4 15.89 635.6 944.38 16.14 605.26 873.8 16.39 576.81 813.08 16.64 555.76 773.79 16.89 546.22 763.56 17.14 550.14 784.48 17.39 566.94 832.7 17.64 593.62 899.34 17.89 625.31 972.06 18.14 656.21 1037.4 18.39 680.65 1083.3 18.64 694.17 1101.4 18.89 694.34 1088.2 19.14 681.24 1046.4 19.39 657.42 983.86 19.64 627.45 912.47 19.89 597.02 845.69 20. 584.34 819.08 FIGURE 7 Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature 2
  • 17. TABLE 19 Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature 2 Time [s] Minimum [°C] Maximum [°C] 1.e-002 30. 40. 2.e-002 5.e-002 47.852 0.14 77.55 0.39 145.33 0.64 194.77 0.89 224.41 1.14 235.64 1.39 232.56 1.64 30.001 221.7 1.89 30.002 210.66 2.14 30.003 206.75 2.39 30.006 215.65 2.64 30.01 240.32 2.89 30.015 280.52 3.14 30.022 332.82 3.39 30.03 391.28 3.64 30.041 448.57 3.89 30.054 497.38 4.14 30.07 531.75 4.39 30.087 548.26 4.64 30.106 546.65 4.89 30.128 529.88 5.14 30.152 503.59 5.39 30.178 475.07 5.64 30.205 451.87 5.89 30.235 440.42 6.14 30.266 444.83 6.39 30.298 466.12 6.64 30.332 502.03 6.89 30.367 547.48 7.14 30.404 595.5 7.39 30.441 638.53 7.64 30.479 669.89 7.89 30.518 684.99 8.14 30.558 682.22 8.39 30.598 663.26 8.64 30.638 632.73 8.89 30.679 597.38 9.14 30.719 564.81 9.39 30.76 542.03 9.64 30.801 534.17 9.89 30.841 543.52 10.14 30.882 569.09 10.39 30.922 606.82 10.64 30.962 650.33
  • 18. 10.89 31.002 692.11 11.14 31.041 724.94 11.39 31.08 743.26 11.64 31.119 744.18 11.89 31.158 728.05 12.14 31.195 698.38 12.39 31.233 661.19 12.64 31.27 623.89 12.89 31.307 593.89 13.14 31.343 577.2 13.39 31.379 577.32 13.64 31.414 594.58 13.89 31.448 626.09 14.14 31.483 666.24 14.39 31.517 707.82 14.64 31.549 743.32 14.89 31.582 766.36 15.14 31.614 772.86 15.39 31.645 761.86 15.64 31.676 735.65 15.89 31.706 699.34 16.14 31.736 659.96 16.39 31.765 625.06 16.64 31.794 601.39 16.89 31.822 593.54 17.14 31.85 603.15 17.39 31.877 628.58 17.64 31.903 665.21 17.89 31.928 706.32 18.14 31.954 744.34 18.39 31.979 772.27 18.64 32.003 784.99 18.89 32.026 780.24 19.14 32.049 759.02 19.39 32.071 725.4 19.64 32.094 685.78 19.89 32.115 647.68 20. 32.125 632.29 FIGURE 8 Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature 3
  • 19. TABLE 20 Model (A4) > Transient Thermal (A5) > Solution (A6) > Temperature 3 Time [s] Minimum [°C] Maximum [°C] 1.e-002 30. 40. 2.e-002 5.e-002 45.539 0.14 72.346 0.39 135.6 0.64 182.96 0.89 212.42 1.14 30.001 224.62 1.39 223.23 1.64 30.003 214.16 1.89 30.006 204.43 2.14 30.011 200.93 2.39 30.019 209.07 2.64 30.029 231.85 2.89 30.043 269.25 3.14 30.06 318.26 3.39 30.081 373.48 3.64 30.106 428.11 3.89 30.134 475.26 4.14 30.166 509.24 4.39 30.202 526.64 4.64 30.24 526.99
  • 20. 4.89 30.282 512.85 5.14 30.327 489.32 5.39 30.373 463.14 5.64 30.423 441.41 5.89 30.474 430.24 6.14 30.527 433.68 6.39 30.583 452.9 6.64 30.639 486.01 6.89 30.697 528.45 7.14 30.756 573.78 7.39 30.816 614.94 7.64 30.876 645.59 7.89 30.938 661.26 8.14 30.998 660.23 8.39 31.06 643.82 8.64 31.121 616.19 8.89 31.182 583.53 9.14 31.243 552.93 9.39 31.303 531.01 9.64 31.363 522.75 9.89 31.422 530.51 10.14 31.482 553.58 10.39 31.54 588.37 10.64 31.598 629.05 10.89 31.655 668.63 11.14 31.712 700.31 11.39 31.768 718.73 11.64 31.823 720.98 11.89 31.878 707.16 12.14 31.932 680.34 12.39 31.985 646.01 12.64 32.038 611.05 12.89 32.089 582.41 13.14 32.14 565.86 13.39 32.19 564.86 13.64 32.239 579.95 13.89 32.287 608.65 14.14 32.335 645.88 14.39 32.381 684.96 14.64 32.427 718.86 14.89 32.472 741.49 15.14 32.516 748.86 15.39 32.559 739.84 15.64 32.601 716.33 15.89 32.643 682.96 16.14 32.684 646.18 16.39 32.723 613.09 16.64 32.762 590.06
  • 21. 16.89 32.8 581.59 17.14 32.837 589.42 17.39 32.874 612.24 17.64 32.909 645.93 17.89 32.943 684.32 18.14 32.976 720.33 18.39 33.009 747.36 18.64 33.042 760.45 18.89 33.073 757.27 19.14 33.103 738.52 19.39 33.132 707.81 19.64 33.161 671. 19.89 33.189 635.08 20. 33.201 620.44 TABLE 21 Model (A4) > Transient Thermal (A5) > Solution (A6) > Probes Object Name Reaction Probe Reaction Probe 2 State Solved Definition Type Reaction Location Method Boundary Condition Boundary Condition Temperature Convection Suppressed No Options Display Time End Time Results Heat 1.107 W -144.45 W Maximum Value Over Time Heat 17.05 W -0.65056 W Minimum Value Over Time Heat 1.107 W -170.64 W Information Time 20. s Load Step 1 Substep 84 Iteration Number 84 FIGURE 9 Model (A4) > Transient Thermal (A5) > Solution (A6) > Reaction Probe
  • 22. TABLE 22 Model (A4) > Transient Thermal (A5) > Solution (A6) > Reaction Probe Time [s] Reaction Probe [W] 1.e-002 17.05 2.e-002 12.005 5.e-002 7.69 0.14 4.7071 0.39 2.9323 0.64 2.2803 0.89 1.9545 1.14 1.7608 1.39 1.6328 1.64 1.5422 1.89 1.4749 2.14 1.4231 2.39 1.3823 2.64 1.3493 2.89 1.3223 3.14 1.2999 3.39 1.281 3.64 1.265 3.89 1.2513 4.14 1.2394 4.39 1.2292 4.64 1.2202
  • 23. 4.89 1.2124 5.14 1.2054 5.39 1.1993 5.64 1.1939 5.89 1.189 6.14 1.1847 6.39 1.1808 6.64 1.1773 6.89 1.1741 7.14 1.1712 7.39 1.1686 7.64 1.1662 7.89 1.164 8.14 1.162 8.39 1.1601 8.64 1.1584 8.89 1.1568 9.14 1.1552 9.39 1.1538 9.64 1.1524 9.89 1.1511 10.14 1.1499 10.39 1.1487 10.64 1.1475 10.89 1.1464 11.14 1.1453 11.39 1.1442 11.64 1.1431 11.89 1.142 12.14 1.141 12.39 1.1399 12.64 1.1389 12.89 1.1378 13.14 1.1367 13.39 1.1357 13.64 1.1346 13.89 1.1335 14.14 1.1325 14.39 1.1314 14.64 1.1303 14.89 1.1292 15.14 1.1281 15.39 1.127 15.64 1.1259 15.89 1.1248 16.14 1.1237 16.39 1.1226 16.64 1.1215
  • 24. 16.89 1.1204 17.14 1.1193 17.39 1.1182 17.64 1.1171 17.89 1.116 18.14 1.1149 18.39 1.1138 18.64 1.1127 18.89 1.1116 19.14 1.1106 19.39 1.1095 19.64 1.1085 19.89 1.1075 20. 1.107 FIGURE 10 Model (A4) > Transient Thermal (A5) > Solution (A6) > Reaction Probe 2 TABLE 23 Model (A4) > Transient Thermal (A5) > Solution (A6) > Reaction Probe 2 Time [s] Reaction Probe 2 [W] 1.e-002 -0.65056 2.e-002 -1.2726 5.e-002 -3.0964 0.14 -8.3536 0.39 -20.839
  • 25. 0.64 -30.314 0.89 -36.34 1.14 -39.051 1.39 -39.142 1.64 -37.743 1.89 -36.21 2.14 -35.875 2.39 -37.798 2.64 -42.57 2.89 -50.205 3.14 -60.141 3.39 -71.343 3.64 -82.502 3.89 -92.281 4.14 -99.568 4.39 -103.68 4.64 -104.51 4.89 -102.53 5.14 -98.691 5.39 -94.298 5.64 -90.713 5.89 -89.127 6.14 -90.331 6.39 -94.573 6.64 -101.51 6.89 -110.27 7.14 -119.62 7.39 -128.2 7.64 -134.79 7.89 -138.49 8.14 -138.95 8.39 -136.43 8.64 -131.68 8.89 -125.91 9.14 -120.48 9.39 -116.66 9.64 -115.44 9.89 -117.28 10.14 -122.08 10.39 -129.16 10.64 -137.4 10.89 -145.46 11.14 -152.03 11.39 -156.06 11.64 -156.97 11.89 -154.75 12.14 -149.99 12.39 -143.73
  • 26. 12.64 -137.28 12.89 -132. 13.14 -129. 13.39 -128.98 13.64 -132.06 13.89 -137.78 14.14 -145.17 14.39 -152.96 14.64 -159.78 14.89 -164.46 15.14 -166.2 15.39 -164.77 15.64 -160.52 15.89 -154.33 16.14 -147.42 16.39 -141.16 16.64 -136.81 16.89 -135.23 17.14 -136.79 17.39 -141.25 17.64 -147.83 17.89 -155.36 18.14 -162.47 18.39 -167.89 18.64 -170.64 18.89 -170.25 19.14 -166.84 19.39 -161.09 19.64 -154.11 19.89 -147.25 20. -144.45 Chart FIGURE 11 Model (A4) > Chart
  • 27. TABLE 24 Model (A4) > Chart Steps Time [s] [A] Internal Heat Generation [W/mm³] [B] Reaction Probe [W] [C] Reaction Probe 2 [W] 1 0. 2. 1.e-002 17.05 -0.65056 2.e-002 12.005 -1.2726 5.e-002 7.69 -3.0964 0.1 1.9848 0.14 4.7071 -8.3536 0.2 1.9397 0.3 1.866 0.39 2.9323 -20.839 0.4 1.766 0.5 1.6428 0.6 1.5 0.64 2.2803 -30.314 0.7 1.342 0.8 1.1736 0.89 1.9545 -36.34 0.9 1. 1. 0.82635 1.1 0.65798 1.14 1.7608 -39.051 1.2 0.5 1.3 0.35721
  • 28. 1.39 1.6328 -39.142 1.4 0.23396 1.5 0.13397 1.6 6.0307e-002 1.64 1.5422 -37.743 1.7 1.5192e-002 1.8 0. 1.89 1.4749 -36.21 1.9 1.5192e-002 2. 6.0307e-002 2.1 0.13397 2.14 1.4231 -35.875 2.2 0.23396 2.3 0.35721 2.39 1.3823 -37.798 2.4 0.5 2.5 0.65798 2.6 0.82635 2.64 1.3493 -42.57 2.7 1. 2.8 1.1736 2.89 1.3223 -50.205 2.9 1.342 3. 1.5 3.1 1.6428 3.14 1.2999 -60.141 3.2 1.766 3.3 1.866 3.39 1.281 -71.343 3.4 1.9397 3.5 1.9848 3.6 2. 3.64 1.265 -82.502 3.7 1.9848 3.8 1.9397 3.89 1.2513 -92.281 3.9 1.866 4. 1.766 4.1 1.6428 4.14 1.2394 -99.568 4.2 1.5 4.3 1.342 4.39 1.2292 -103.68 4.4 1.1736 4.5 1. 4.6 0.82635 4.64 1.2202 -104.51 4.7 0.65798
  • 29. 4.8 0.5 4.89 1.2124 -102.53 4.9 0.35721 5. 0.23396 5.1 0.13397 5.14 1.2054 -98.691 5.2 6.0307e-002 5.3 1.5192e-002 5.39 1.1993 -94.298 5.4 0. 5.5 1.5192e-002 5.6 6.0307e-002 5.64 1.1939 -90.713 5.7 0.13397 5.8 0.23396 5.89 1.189 -89.127 5.9 0.35721 6. 0.5 6.1 0.65798 6.14 1.1847 -90.331 6.2 0.82635 6.3 1. 6.39 1.1808 -94.573 6.4 1.1736 6.5 1.342 6.6 1.5 6.64 1.1773 -101.51 6.7 1.6428 6.8 1.766 6.89 1.1741 -110.27 6.9 1.866 7. 1.9397 7.1 1.9848 7.14 1.1712 -119.62 7.2 2. 7.3 1.9848 7.39 1.1686 -128.2 7.4 1.9397 7.5 1.866 7.6 1.766 7.64 1.1662 -134.79 7.7 1.6428 7.8 1.5 7.89 1.164 -138.49 7.9 1.342 8. 1.1736 8.1 1. 8.14 1.162 -138.95
  • 30. 8.2 0.82635 8.3 0.65798 8.39 1.1601 -136.43 8.4 0.5 8.5 0.35721 8.6 0.23396 8.64 1.1584 -131.68 8.7 0.13397 8.8 6.0307e-002 8.89 1.1568 -125.91 8.9 1.5192e-002 9. 0. 9.1 1.5192e-002 9.14 1.1552 -120.48 9.2 6.0307e-002 9.3 0.13397 9.39 1.1538 -116.66 9.4 0.23396 9.5 0.35721 9.6 0.5 9.64 1.1524 -115.44 9.7 0.65798 9.8 0.82635 9.89 1.1511 -117.28 9.9 1. 10. 1.1736 10.1 1.342 10.14 1.1499 -122.08 10.2 1.5 10.3 1.6428 10.39 1.1487 -129.16 10.4 1.766 10.5 1.866 10.6 1.9397 10.64 1.1475 -137.4 10.7 1.9848 10.8 2. 10.89 1.1464 -145.46 10.9 1.9848 11. 1.9397 11.1 1.866 11.14 1.1453 -152.03 11.2 1.766 11.3 1.6428 11.39 1.1442 -156.06 11.4 1.5 11.5 1.342 11.6 1.1736
  • 31. 11.64 1.1431 -156.97 11.7 1. 11.8 0.82635 11.89 1.142 -154.75 11.9 0.65798 12. 0.5 12.1 0.35721 12.14 1.141 -149.99 12.2 0.23396 12.3 0.13397 12.39 1.1399 -143.73 12.4 6.0307e-002 12.5 1.5192e-002 12.6 0. 12.64 1.1389 -137.28 12.7 1.5192e-002 12.8 6.0307e-002 12.89 1.1378 -132. 12.9 0.13397 13. 0.23396 13.1 0.35721 13.14 1.1367 -129. 13.2 0.5 13.3 0.65798 13.39 1.1357 -128.98 13.4 0.82635 13.5 1. 13.6 1.1736 13.64 1.1346 -132.06 13.7 1.342 13.8 1.5 13.89 1.1335 -137.78 13.9 1.6428 14. 1.766 14.1 1.866 14.14 1.1325 -145.17 14.2 1.9397 14.3 1.9848 14.39 1.1314 -152.96 14.4 2. 14.5 1.9848 14.6 1.9397 14.64 1.1303 -159.78 14.7 1.866 14.8 1.766 14.89 1.1292 -164.46 14.9 1.6428 15. 1.5
  • 32. 15.1 1.342 15.14 1.1281 -166.2 15.2 1.1736 15.3 1. 15.39 1.127 -164.77 15.4 0.82635 15.5 0.65798 15.6 0.5 15.64 1.1259 -160.52 15.7 0.35721 15.8 0.23396 15.89 1.1248 -154.33 15.9 0.13397 16. 6.0307e-002 16.1 1.5192e-002 16.14 1.1237 -147.42 16.2 0. 16.3 1.5192e-002 16.39 1.1226 -141.16 16.4 6.0307e-002 16.5 0.13397 16.6 0.23396 16.64 1.1215 -136.81 16.7 0.35721 16.8 0.5 16.89 1.1204 -135.23 16.9 0.65798 17. 0.82635 17.1 1. 17.14 1.1193 -136.79 17.2 1.1736 17.3 1.342 17.39 1.1182 -141.25 17.4 1.5 17.5 1.6428 17.6 1.766 17.64 1.1171 -147.83 17.7 1.866 17.8 1.9397 17.89 1.116 -155.36 17.9 1.9848 18. 2. 18.1 1.9848 18.14 1.1149 -162.47 18.2 1.9397 18.3 1.866 18.39 1.1138 -167.89 18.4 1.766
  • 33. 18.5 1.6428 18.6 1.5 18.64 1.1127 -170.64 18.7 1.342 18.8 1.1736 18.89 1.1116 -170.25 18.9 1. 19. 0.82635 19.1 0.65798 19.14 1.1106 -166.84 19.2 0.5 19.3 0.35721 19.39 1.1095 -161.09 19.4 0.23396 19.5 0.13397 19.6 6.0307e-002 19.64 1.1085 -154.11 19.7 1.5192e-002 19.8 0. 19.89 1.1075 -147.25 19.9 1.5192e-002 20. 6.0307e-002 1.107 -144.45 Material Data Structural Steel TABLE 25 Structural Steel > Constants Density 7.85e-006 kg mm^-3 Coefficient of Thermal Expansion 1.2e-005 C^-1 Specific Heat 4.34e+005 mJ kg^-1 C^-1 Thermal Conductivity 6.05e-002 W mm^-1 C^-1 Resistivity 1.7e-004 ohm mm TABLE 26 Structural Steel > Compressive Ultimate Strength Compressive Ultimate Strength MPa 0 TABLE 27 Structural Steel > Compressive Yield Strength Compressive Yield Strength MPa 250 TABLE 28 Structural Steel > Tensile Yield Strength Tensile Yield Strength MPa
  • 34. 250 TABLE 29 Structural Steel > Tensile Ultimate Strength Tensile Ultimate Strength MPa 460 TABLE 30 Structural Steel > Isotropic Secant Coefficient of Thermal Expansion Reference Temperature C 22 TABLE 31 Structural Steel > Alternating Stress Mean Stress Alternating Stress MPa Cycles Mean Stress MPa 3999 10 0 2827 20 0 1896 50 0 1413 100 0 1069 200 0 441 2000 0 262 10000 0 214 20000 0 138 1.e+005 0 114 2.e+005 0 86.2 1.e+006 0 TABLE 32 Structural Steel > Strain-Life Parameters Strength Coefficient MPa Strength Exponent Ductility Coefficient Ductility Exponent Cyclic Strength Coefficient MPa Cyclic Strain Hardening Exponent 920 -0.106 0.213 -0.47 1000 0.2 TABLE 33 Structural Steel > Isotropic Elasticity Temperature C Young's Modulus MPa Poisson's Ratio Bulk Modulus MPa Shear Modulus MPa 2.e+005 0.3 1.6667e+005 76923 TABLE 34 Structural Steel > Isotropic Relative Permeability Relative Permeability 10000