Reusable press pad for rigid/flex circuit board lamination.It is a material that can replace threeoriginalmaterials of silicon iron pad,glass fiber cloth,green siliconpad.It greatly helped to reduce the produce cost.Say 8-10hours production time cost saved.
1. KRL Press Pad Material for FPC Lamination
www.kingrayland.com viola@kingrayland.com
2. ..
Introduction
What is KRL Press Pad Material?
•KRL Press Pad Material is a dedicated researching and developing
material for FPC.It is the best alternative of silicon iron pad,which has
features of good platness and heat resistance.
•It will not turn into bended or warped as temperature increasing during
using process.The cushion material is easily to replaced.(No need to
cool the machine,pads can be directly replaced on pressing
machine,time saving).
•KRL Press Pad Material is a material that can replace three original
materials of silicon iron pad,glass fiber cloth,green silicon pad.It greatly
helped to reduce the produce cost.
3. ..
KRL Cushion Material Structure (A)
Front view Back view
2mm thickness high performance
cushioning material
3mm thickness heat-resistance
composite material
KRL Press Pad Material Structure (A)
4. ..
KRL Press Pad Material Structure (B)
0.4mm high-performance
cushioning material
0.2mm thickness lead foil
5. ..
Features
KRL press pad material is a composite material
made of high performance resin
•Normally working temperature is 260℃ ; operating temperature can
reach to 384℃
•Superior dimensional stability,very small deformation.(warping
degree is less than 1mm )
• Long service life,cost saving
• Easy installation and operating,greatly improving production
efficiency
6. ..
Working Condition and Life
•Temperature: 160 - 220 (surface temperature) 140 - 180℃ ℃ ℃ ℃
•Pressure:120±10Kg/Cm2(oil hydraulic cylinder ∮250-280mm)
•Pressing time: 120Sec/time
• Flatness of hot plate:the pressing density of upper and lower hot
palte is below 0.01mm
•Service life: 20000 times or more than 2 months
7. ..
Material Structure Chart
Structure Comparison
Use a special high temperature material to fix the cushion
material on the pressing machine hot plate,no need to
disassemble the hot plate,no need to cooling the pressing
machine,very conveniently using.
Pressing machine hot plate
8. ..
Conventional Pressing and Auxiliary Material Structure
Structure Comparison
压机热盘 pressing machine hot plate
砂铝箔 sand alumni foil
绿硅胶 green silicone
玻纤布 glass fiber cloth
烧付铁板 silicone iron plate
压机热盘 pressing machine hot plate
need screw to
fixation
need screw to
fixation
need screw to
fixation
need screw to
fixation
9. ..
How to Save Cost?
• No glass fiber cloth and green silicone pad
• Time saving when replacing our material:
Traditional operating way it costs at least 2 hours to cooling the
pressing machine,1 hour to replace the material,1 hour to reach to
normal temperature for pressing machine.
Compared with using our material, it helps to save 4 hours, service
life is at least twice compared with ordinary material. Say it helps to
save
8-12 hours for replacing material.
•The FPC produced by using KRL press pad material is in small
shrinkage or swelling, the FPC produced by silicone iron plate,
fiberglass cloth, and green silicone pad is greatly shrinked or swelling.
10. ..
Key Parameters
Size ( L* W* T )
KRL PRESS PAD MATERIAL(A) KRL PRESS PAD MATERIAL(B)
450*380*5.0mm
600*350*5.0mm
600*300*5.0mm
can be customized
450*410*0.6mm
600*400*0.6mm
600*350*0.6mm
can be customized
Usage life
20000 times or 2 months 10000 times or 2 months