The document discusses quality assurance audits performed by HSNDS Pvt. Ltd. It outlines both final audits of finished products like tents, plastic sheets, jerry cans and blankets, as well as inline audits of production processes like cutting. Final audits involve inspecting samples against customer specifications, with audit reports sent to management. Inline audits check work-in-progress for defects. The goal is to ensure quality standards are met and identify any issues to improve processes and customer satisfaction.

1. Presentation:
Presented By:
H. Sheikh Noor-ud-Din & Sons (HSNDS) Pvt. Ltd. A Part of
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

2. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

3. Quality
Definitions
(1) In manufacturing, a measure of excellence or a state of
being free from defects, deficiencies, and significant variations,
brought about by the strict and consistent adherence to
measurable and verifiable standards,
to achieve uniformity of output that satisfies
specific customer or user requirements both stated and implied.
(2) ISO 8402-1986 standard defines quality as "the totality
of features and characteristics of
a product or service that bears its ability to satisfy stated or
implied needs."
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

4. Quality Management
Management activities and functions involved in determination
of quality policy and its implementation through means such as quality
planning and quality assurance (including quality control).
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

5. Quality Assurance
Quality assurance is a process-centered approach to
ensuring that a company or organization is providing
the best possible products or services.
Quality Control
Quality control (QC) is a procedure or set of
procedures intended to ensure that a manufactured
product or performed service adheres to a defined
set of quality criteria or meets the requirements of
the client or customer.By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

6. Quality Assurance Quality Control
QA focuses on preventing defects. QC focuses on identifying defects.
The goal of QA is to improved
development and test processes so
that defects do not arise when the
product is being developed.
The goal of QC is to identify defects
after a product is developed and
before it's released.
QA is proactive approach QC is reactive approach
Quality Assurance vs Quality Control
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

7. Total Quality Management
Quality
Inspection
Quality Management
Quality Assurance
Quality Control
Quality
Inspection
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

8. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

9. Phase I Milestones
• SOP Development
• Statistical Process Control
• QA Structure
• Internal Quality Audit
• QA Training
TQM PROJECT DEPLOYMENT
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

10. Why we need Quality
To check whether our product is meeting
specified requirements or not
We want to increase our customer’s
confidence
To retain existing customers
Get new customers
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

11. Stay in competition
Enhance Organization’s credibility
To improve work processes and efficiency
Maximum utilization of resources
To continuously improve the performance
And finally and most importantly
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

12. We want to
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

13. What cost an organization has to pay for
poor quality
More rework
Delayed supplies
Waste of material
Lost of customers
Customer dissatisfaction
Decrease in orders
Higher employee turnover
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

14. What cost an organization has to pay for
poor quality
More claims
Litigations
Poor reputation
Danger of quit
Miss utilization of resources
And there are one biggest and un measureable
cost which cannot be measured that is lost of
customers new as well as existingBy: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

15. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

16. Relationship b/w Quality and Productivity
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

17. Audit Team
SEO Quality Management
Umar Farooq Warraich
4 Audit Inspectors
for Final Audits
Session and Inline Audit Inspectors
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

18. Purpose of Audit
(Quality Management System ISO 9001:2008 Clause # 8.2,8.2.1,8.2.2 & 8.2.4)
The primary purpose of an audit is to enable organizations to evaluate their
quality management systems, determine deficiencies, and generate efficient
solutions.
Essentially, it is used to measure an organization's ability to do what it says
it is going to do.
Its purpose is to:
identify potential nonconformities
To provide confidence that the QMS is effective
To ensure compliance with relevant customer requirements
provide a comparison between the QMS objectives and what
is actually being done
confirm that everything is working efficiently/effectively
identify deficiencies within the QMS
recommend any corrective actions that could improve the
system
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

19. Auditor Should be…..
Ideally be independent of the facility being audited
Should have relative training / qualifications
Should have an agreed agenda / checklist
Should work to an agreed company audit plan
Will be fair , truthful , discreet , inquisitive , and
communicative .
He will also be non-critical , responsible ,and
accountable for his actions .
Should not give any comment/report without
evidence
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

20. What Audits They perform ?
Final Audit
1. Tent Audit
2. Plastic Sheet Audit
3. Jerry can Audit
4. Blanket Audit
Inline Audit
1.Cutting Audit
2.Stitching Audit
3.Session/batch Audit
4.Plastic sheet inline Audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

21. Audit Criteria
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

22. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

23. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

24. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

25. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

26. DFID Tent Printing Specs
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

27. (A) Final Audits
1.Tent
 1-3 complete tents are pitched in the ground daily and checked
comprehensively including all accessories and packing against the standard
provided by the customer.
 Report prepared for this audit is e mailed with visual proof of faults observed
during the audit to Ass. Manager quality control, HOD Quality management,
Senior Manager (Tent Unit) and directors.
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

28. Sample picking for final auditBy: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

29. Audit team performing Final AuditBy: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

30. Audit team performing Final Audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

31. Final Audit for Tent
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

32. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

33. Checking pegs during final auditBy: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

34. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

35. Part Name Qty /Spec Batch# Faults Remarks
Base Length 660cm
Side Length 400cm
Front Width 400cm
Centre Length 220cm
Wall Height 125cm
Door Height 140cm
Cross at Ave 11cmw2”3+3 6
Toggle5+5+2+2+2+2+1 19
Cross at front 30cm w2” 4
Webbing 1” loops with D at Ave Inside 5+5 10
Window 30*360 1+1 2
Chimney 25*65 1
Chimney Flap 35*75 1
Ventilation 1+1 2
Window flap 40*396 1+1 2
Guy Rope with rondos 3m 10
Eyelet 22+28+28+4+6 88
D ring 5+5+3+3 16
Cather At ridge Beam 2
Loop at each Side door pole 10
Transparent Sheet/Sheesha 2
Standing Pole 3
Ridge Beam 1
Side Wall Pole 6 Batch Qty
No. Of samples per batch
Door Pole 4
TR Pigs 6 No. of batches audited
No. of batches rejected/rechecked
Hammer 1
All Weather Pigs 4 Total Qty Checked (Estimated) 25*--- =
Small Pigs 26
Family Tent (outer) Session Audit Report for Audit team
Auditor……………..
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

36. Part Name Req. Qty Tent # Accessories Major Faults Minor Faults
Base Length 395cm
1
Side Length 395cm
Front Width 380cm
Centre Height 210cm
Wall Height 115cm
2
Door Width 100cm
Door Height 155cm
Toggles6+6+2+2 16
Hanger Hook 8
3
Window 30*360 2
Chimney 25*80 1
Hook at ridge 3
Elastic Loop With
hook at tub 3+3
6
4
Door 1+1 2
Pouch at ridge 1
Eyelets 2+2 4
5Hook at Ave 5+5 10
Patch at tub 15*15
Family Tent (Inner) Inspection Form for Audit Team
Customer……………..
Date……………………..
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

37. 2. Plastic Sheet
 2-3 bales containing 10-15 plastic sheets daily audited against customer
specifications.
 Audit report of this plastic sheet is daily e mailed to quality control head of
plastic, production head of plastic, HOD quality management and directors.
Taking measurements and weight on weighing scale.
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

38. Audit inspectors measuring bale size
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

39. Measuring the dimensions of sheet
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

40. Measuring printing specification and eyelet distances
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

41. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

42. Sometimes the CEO himself respond to audit e
mails
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

43. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

44. 3 Jerry Can Audit
 One audit team member visits plastic molding unit daily and perform audit on
whatever product is on production.
 Audit inspector prepares report for the audit which is also signed by molding unit
production or quality head.
 E mail of this audit is also sent to the concerned persons.
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

45. Sr # Item Name
Sample
size
Weight Crack Deformed
Long Gate
Flash Burn Marks Color
Weld Line Streaks Total
Faults
Remarks
1 Stick Kundi
2 Stick killi
3 Base plate
4 Toggle
5 Hook
6 Jerry Cane cape
7 Jerry cane Thread
8 Jerry Cane
9 Bucket
10
11
12
13
14
15
Audit Team Incharge………………….. Quality Coordinator……………………… Plastic Head………………………
Plastic Molding Audit Report
Auditor…………………. Date………………….
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

46. Audit inspector opening jerry can for final audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

47. Weighing jerry can
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

48. Audit inspector auditing jerry can
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

49. Audit inspector auditing base plates during audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

50. Blanket Audit
• Auditors check 3 bales daily against
customer’s provided criteria and a report on
that e mailed to all concerned person jus like
tent and plastic sheet
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

51. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

52. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

53. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

54. (B) Inline Audits
1.Cutting Department
 Audit is also performed in the cutting
department. Audit inspectors pick samples and
compare it with specifications of that particular
piece which are provided to them.
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

55. Picking samples for audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

56. Performing audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

57. Preparing Cutting audit report
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

58. Blanket’s Fabric GSM CheckingBy: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

59. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

60. Cutting audit reports
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

61. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

62. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

63. 2.Stitching Inline Audit
Audit team daily perform audit in stitching department.
Auditor randomly go to any operation and operator and
checks the quality parameters against the specifications
which are provided to him.
During this audit auditor checks the following
Needle Size
SPI
Thread in use
Quality Certificate of Operator
Measurements
And other parameters
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

64. Operation Name Operator
Name
Sample
size
SPI Graining Slip
Stitch
Open fold Miss
Opertio
n
Broken
Stich
Needle
Size
Thread Stain Dflt
Pcs
Default
%
Remarks
Inner Tent
Outer Tent
In Line Audit report for Tent…………………
Auditor……………
Date………
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

65. Measuring SPIBy: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

66. Performing inline audit in stitching hall
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

67. Stitching inline Audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

68. Printing Audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

69. 3.Finishing Session Audit
Audit inspectors check 1 piece of tent every a
batch of 25 tents* which are declared OK for
packing by finishing department.
According to this level even 1 single defect in 25
tents is no tolerable and whole lot will be
rejected.
*depends upon nature of order
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

70. Performing Session/batch audit in finishing hall
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

71. Measuring poles during the audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

72. Measuring chimney during session audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

73. Batch audit for inner tent in process
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

74. Batch audit
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

75. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

76. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

77. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

78. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

79. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

80. Quality Management in
Store
 Scope and Purpose
 Department Structure
 Standard Operating Procedure
 Work Instruction of Quality inspectors
 Quality Specification / Parameter
 Sample size
 Inspection Reports
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

81. Raw Material Inspection
Provides a system for
testing and Inspection of
Raw Materials and
ensure that the Raw
Materials are matching
to the Requirements /
Quality Specification.
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

82. QMS ISO 9001-2008 and Material Inspection
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

83. Department Structure
Umar farooq Warraich
SEO Quality Management
M Ashfaq
Quality Inspector Store
Syed Arshad Shah Sb.
Head of Quality Management
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

84. Standard Operation Procedure
1. Purpose
To provide a system for testing and Inspection of Raw Materials and
ensure that the Raw Materials are meet to the Requirements / Quality
Specification.
2. Scope
This procedure applies to all the inspections and testing activities related
to Raw Materials.
3. Responsibilities
 Quality Management Head is responsible for Raw Materials Quality
planning and monitoring.
 Management Training Officer is responsible for Preparing and developing
the sop’s , training, work Instructions and inspection Standards.
 Raw Materials Quality Officer is responsible for monitoring of inspection.
 Quality Inspector is responsible for inspection.
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

85. 4. Procedure
 Quality Management Head and SEO QM provides Quality Inspection
Standards and Sample Size.
 Raw Materials Quality Officers receive intimation of purchase order of Raw
materials from Procurement department weather the Raw materials are
local or imported through E-mail.
 After receiving the raw materials in store, store incharge inform Raw
Materials Quality Officers through E-mail and issue the sample as per
defined sample size.
 If lab test is required then Raw Materials Quality Officer mansion QC NO.
e.g (QA/Product Name/12/05-01) on each sample and send sample to
lab for test .
 Raw Materials Quality Officers receive Lab test reports through E-mail.
 Quality Inspector checks Raw materials as per specification / standards.
 If Raw materials is accepted as per quality specification and lab test
reports then Raw Materials quality Officer prepared three copies of quality
report, send one copy in store in-charge, one copy to QA head and save
one copy in records, and attached the released (Green) slips on accepted
Raw materials By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

86.  If Raw materials do not meet as Per Quality Specification then hold
complete lot, inform Quality Management Head, store department and
Procurement department through E-mail and attached the hold
(Yellow) slips on that Raw materials.
 After meeting Quality Management Head and Procurement
department then decided the hold raw materials are accept or reject.
5. Related Records
Raw materials Inspection Report
Lab Test Report
Daily Inspection Summary
6. Related Documents
Quality Specification / Parameters list
Work Instructions
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

87. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

88. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

89. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

90. Rejected Items Identification
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

91. Inspecting
Thickness of Ring
Inspecting Width
of Velcro
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

92. Inspecting
Thickness of PVC
Tent’s Buckle
Inspecting inner diameter
of PVC Tent’s Triangle
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

93. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

94. Verifying Shipping Mark of Plastic Tarpaulin
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

95. Color Bleeding test of Web and Twill tape
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

96. Sample Records of Conformed Items
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

97. Sample Records of Conformed Items
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

98. Blanket Logo
requirement
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

99. Logo Approval
form
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

100. It should be 4x60 MeterBy: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

101. Mat Specification
Record (50
Samples out of
5725 mats)
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

102. Feedback to
procurement
department
regarding mat
specifications
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

103. Lab Report for Raw Material of Plastic Sheet
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

104. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

105. DATA ANALYSIS
(Quality Management System ISO 9001:2008 Clause # 8.4,8.5 & 8.5.1)
Analysis of data is a process of inspecting,
cleaning, transforming, and modeling data
with the goal of discovering useful
information, suggesting conclusions, and
supporting decision making.
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

106. Data Analysis and Continual Improvement
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

107. QMS ISO 9001-2008 and Data Analysis
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

108. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

109. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

110. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

111. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

112. 0.00
1000.00
2000.00
3000.00
4000.00
5000.00
6000.00
7000.00
8000.00
02 04 08 11 12 19 20 23 24 25 26 27 28
Plastic Sheet Daily Waste in Square Meters
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

113. Stitching
52%
Cutting
7%
Audit
7%
Printing
4%
Finishing
30%
Defects Overall Tent
Dust Stain
12%
Dye Stain
0%
Hole
6%
Jhari
1%
Loose Knot
2%
Loose Warp
22%
Miss End
0%
Miss pick
1%
Oil Stain
1%
Rust
4%
Shapka
5%
Uneven Dyeing
0%
Knot
20%
Warp Fluff
11%
Double Pick
15%
FID Faults
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

114. 10
20
41
16 18
7
17
13
21 21
14
71
105
16
6
46
69
35
40
7
36
18
6
18
11 10
13
25
6
49
20
8
23
9 10
7
12
17
11
Ave
Banari
Chimni
Clippercut
Cottonloop
Crossave
Door
Doorhame
Doormud
Doornet
Doornetvelcro
Doorzip
Eyelet
Frontdoorcross
Hookatave
Jurra
Kamar
Kanopi
Mud
Nakrra
Nakrraattach
Nakrravelcro
Nakrravelcroattach
Parrbandi
Roof
Triangle
Tubbanding
Tubvelcro
Tubzip
Wall
Wallhook
Window
Windowflap
Windowflap
Windowjali
Windowjalipatti
windownet
Windownetbala
Windowpatti
Part wise Fault Detail
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

115. Operation/Operator Name Sample size Defected pcs Fault %
Banari Attach 1310 12 0.92
Rashid 100 1 1.00
Rehmat 200 2 1.00
Sabir 1010 9 0.89
Cature Attach 950 7 0.74
Nadeem 950 7 0.74
Cature Making 4470 33 0.74
Kashif 2550 20 0.78
Usman 1920 13 0.68
Cature press 290 2 0.69
Khalil 290 2 0.69
Chimni Cutting Back 200 2 1.00
Qaisar 200 2 1.00
Chimni Finish 790 12 1.52
Mustafa 790 12 1.52
Chimni Flap Making 1640 12 0.73
Alyas 1640 12 0.73
Chimni Prep 1310 15 1.15
Zahid 1310 15 1.15
Chimni Velcro Attach 800 11 1.38
Rashid 500 7 1.40
Riasat 300 4 1.33
Chinmi Web Attach 1285 20 1.56
Rafique 100 1 1.00
Safia Kausar 735 13 1.77
Shafique 450 6 1.33
D Ring attach with Roof 240 4 1.67
Amanat 240 4 1.67
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

116. 38
31 30
26 25
20
17 17 16 15 15 14 13
11 10 10 10 9 9 8 8 7 7 6 6 6
Saleem
Nadeem
Jameel
Amanat
Amir
AbdulRehman
Wajid
Mumtaz
Qaisar
Sohail
Shahzad
Hussnain
Zaman
Imran
Abbas
Sadiq
Sajid
Shahid
Qurban
Fareed
Khalid
Shahbaz
Tayyab
Arshad
Mubarik
Waqar
Operator Faults Detail (Greatter than 5)
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

117. 0.00
1.00
2.00
3.00
4.00
01 02 03 04 05 06 08 09 10 11 12 13 15 16 17 18 19 20 22 23 24 25 26 27 29 30
%
Date
Daily Defect %
73
54
26
19 16 14 14 10 7 6
124
52
19 18 16 15 14 13 13 11 10 10 9 8 7 7 6 6 6
Eyelet
Kamar
Mud
Kanopi
Crossforntdoor
Doorhame
Wall
Jurra
Frontdoorcross
Windownet
Tubpatch
Doorzip
Triangle
Mud
Tubvelcro
Windowflap
Cottonloop
Doormud
Jurra
Nakrravelcro
Jurrabinding
Nakrra
Tubloop
Tubbinding
Wall
Ave
Atave
Windownet
Doornet
Outer Inner
Tent type wise detail
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

118. 0 5 10 15 20 25
Bashir
Toheed
Mohsin
Ismaeel
Asif
Abid
Ali Hassan
Sajid
Javed
Yousaf
# of Broken Stitches by Operator (Top 10)
# of Faults
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

119. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

120. Colony Mubeen Maqbool Sapphire Texcot
Fail, 10 Fail, 9Pass, 9
Pass, 8
Pass, 3
Total, 9
Total, 18
Total, 3
Total, 9
Suppliers
Supplier Tent Fabric Lab Reports
Supplier Evaluation
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

121. New Product
Development/Innovation
Played an important role for new product
development. Also look after
 Samples
 Tender Samples
 Laboratory Samples
 New Product
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

122. New Tent TT200
By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

123. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International

124. By: Umar Farooq Warraich Asst. Manager
Quality Assurance HSNDS Pvt. Ltd. A Part of
NRS International