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CaseStudy
Case Study: Historic Theater Chandelier
World’s Largest LED Fixture Shines with 160 LUXEON K2s
When the historic Stanley Center for the Arts in Utica, NY, reopened in April 2008
after a $20 million renovation, the star of the show was a massive new Tiffany-
style chandelier suspended above the lavishly decorated theater. At 35 feet wide,
17 feet tall and 6,500 pounds, the fixture is the largest LED chandelier in the world
and a striking example of the innovations made possible by LUXEON®
solid-state
lighting technology.
Custom-designed by Meyda Lighting (www.meyda.com) to replicate various
decorative elements of the Stanley’s ornate interior, the chandelier is illuminated by
160 LUXEON K2 LEDs from Philips Lumileds Lighting (www.philipslumileds.com).
The LUXEON K2s cumulatively pump out as much light as the 75, 65-watt halogen
flood lamps originally specified, but use 75% less electricity—less, in fact, than
a commercial coffee maker. They also generate a fraction of the halogens’ heat,
reducing the theater’s air conditioning needs in summer months, and will need
replacement only once every five decades
instead of every few years at expected
usage levels.
The complex LED lighting solution
concealed above the chandelier’s super-
sized shade was engineered by ARAD
(www.arad.us), a developer of specialty
lighting, with the support of Future Lighting
Solutions, the exclusive distributor of
LUXEON LEDs. ARAD founder and
chief engineer Tullio Dell Aquila selected
LUXEON K2s for the job because of their
industry-leading light output, reliable perfor-
mance, and robust thermal and electrical
capabilities.
“Meyda Lighting didn’t believe
that a fixture of this size could
be lit with 160 LEDs regardless
of what brand they were, and I
wouldn’t have even attempted
it without LUXEON and Future
Lighting Solutions. FLS backed
me up with design assistance
and provided the LUXEON LEDs
we needed on very short notice.
Together, we got it done.”
- Tullio Dell Aquila
Founder, ARAD
Meyda Tiffany Chandelier Case Study (2008/5/1) 2
“Meyda Lighting didn’t believe that a fixture of this size could be lit with
160 LEDs regardless of what brand they were, and I wouldn’t have
even attempted it without LUXEON and Future Lighting Solutions,”
Dell Aquila said. “I’ve tested and sampled every LED on the market,
and there’s nothing that compares to LUXEON products in terms of
light output, reliability, packaging, heat management and color consis-
tency. Future Lighting Solutions backed me up with design assistance
and provided the LUXEON LEDs we needed on very short notice.
Together, we got it done.”
Abandoning Halogen
The Stanley (www.stanleytheatre.net) opened in 1928 as a 2,945-seat movie
palace. The theater gradually fell into disrepair and was headed for the wrecking
ball when it was purchased by the Central New York Community Arts Council in
1974. Multiple renovation projects have restored the building to its former grandeur,
capped by the 2008 upgrades that included the new $130,000 chandelier.
Meyda Lighting, a division of New York-based Tiffany lamp and decorative light-
ing manufacturer Meyda Tiffany, was awarded the chandelier contract because
the company uses styles and materials resembling the Stanley’s original fixtures.
Meyda’s artisans spent nearly a year designing and producing the elaborate shade, but with the actual installation less
than a month away, they were still grappling with the challenges of lighting what would be the world’s largest chandelier
hanging from one ceiling fixture.
The designers realized that their initial plan to use 75, 65-watt halogen flood lamps would be electrically costly and might
be perceived as environmentally insensitive because of the energy demand. They also faced logistical obstacles related
to the theater layout in bringing in the four 20-amp electrical lines required to feed a halogen fixture of that size. In addi-
tion, there was a concern that halogen lighting would create unacceptable shadows and hot spots, in part because the
chandelier trusswork would be visible through the translucent shade.
Never Before Possible
Meyda switched its lighting strategy after Future Lighting Solutions’ Mike Boynton, Regional Sales Manager, and Michael
Quijano, Technical Marketing Manager, explained that LUXEON technology could solve Meyda’s issues. They referred
Meyda personnel to ARAD because of ARAD’s status as a long-time Certified LUXEON Luminaire Manufacturer and
member of the LUXEON Lighting Network.
In just two weeks, ARAD designed, built and installed an intricate lighting system
utilizing warm white LUXEON K2 Stars. They bonded and encased each LED in a
custom aluminum module equipped with a small hole to expose the LUXEON K2
lens. The module back-
plate doubles as a heat
sink and reflector, as well
as accommodating a clip
that allows the module
to be snapped onto the
trusses that hold the
chandelier together.
Once the modules were
built, ARAD assembled
groups of five modules
into strings attached by
wires and carefully plotted
the placement of each
string around the fixture to
assure proper light distri-
bution. The modules were
mounted about three feet
The Luxeon K2s cumulatively
pump out as much light as the
75 65-watt halogen flood lamps
originally specified, but use 75%
less electricity—less, in fact,
than a commercial coffee maker.
Meyda Tiffany Chandelier Case Study (2008/5/1) 3
from the chandelier surface and individually angled in an overlapping pattern to create
an even spread of light without hot spots or shadows from the fixture’s trusswork. This
approach eliminated the need for optics by relying on module placement as well as the
LUXEON K2’s 160-degree radiation pattern for proper light dispersal.
Additional light diffusion was achieved by gently texturing the inside surface of the
chandelier’s white glass panels through sandblasting and thereby allowing the glass to
act as its own diffuser. When lit, the chandelier fills the white ceiling dome from which
it hangs with an even circle of light—precisely the effect requested by the Stanley team.
Major Energy Savings
Beyond the sheer feat of lighting a colossus like the Stanley chandelier with power
LEDs, the combination of efficient LUXEON LEDs and ARAD’s engineering acumen
dramatically reduced the fixture’s electricity and bulb replacement requirements.
Thanks to LUXEON’s energy efficiency, switching from halogen to LED lighting
slashed the fixture’s power requirements from 37.5 amps to just 9. This in turn
reduced the Stanley’s circuit wiring needs from four 20-amp lines to two—just one
to power the chandelier, the other as a spare—yielding significant savings in the time,
labor and expense of running wire over the 400-foot distance from the control room
to the chandelier.
The LED design is also delivering a remarkable 93% savings on the cost of the electric-
ity required to light the chandelier by reducing peak demand, which is the basis on
which electrical rates are set in that area. Instead of paying $264 a month to run 75,
65-watt halogen lamps at $3.52 apiece, the Stanley is paying roughly $17.76 a month
to light the fixture. That includes $12.80 to run the LUXEON LEDs at 8 cents each and
an additional $4.96 for the eight candelabras that extend from the body of the fixture.
The theater will also reap the financial and maintenance benefits of long LED life.
Rather than lowering the fixture with a hoist every few years to replace halogen bulbs,
managers expect the chandelier to operate for 50 years without worrying about
burned-out lamps.
Custom Dimming Design
While the energy efficiency and longevity benefits of LUXEON LEDs were clear from the start, there was one final chal-
lenge in fitting solid-state technology to the needs of the Stanley project: the chandelier had to be magnetically dimmable
to fade with the theater’s house lights. With no commercial LED driver offering magnetic dimmability for such a large LED
array and with the need to piggyback
on the Stanley’s existing AC dimmer
instead of using LED-friendly DC
current, ARAD had to design a
custom solution.
To that end, he purchased an off-the-
shelf AC/DC dimmable Class 2 trans-
former from Texas-based Justin Inc.
(www.justininc.com), used it as an LED
driver, and tied it into the theater’s main
controller system to allow the chan-
delier to be dimmed on the same AC
circuit as the rest of the lights in the hall.
Since the Justin unit is not technically
an LED driver and was therefore unable
to regulate the power running to the
LED strings, Dell Aquila also designed
a special current-limiting circuit using
NEC one-watt resistors to limit the
Harnessing the Power
of LUXEON K2
The success of the solid-state
lighting system of the Stanley
Center for the Arts chandelier
is rooted in the industry-leading
luminous flux, temperature
tolerance and drive current
capabilities of LUXEON K2
power LEDs.
The warm white LUXEON K2
Stars used in the fixture deliver
more usable light than LEDs
from any other vendor and
can be run at a choice of drive
currents up to 1500 mA. In
this case, the lighting designer
elected to run the fixture’s 160
LUXEON K2s at 1A to crank
out the light levels needed to
illuminate the historic theater.
Even at that high drive current,
the LEDs operate significantly
below the maximum 185°C
junction temperature for which
LUXEON K2s are rated, and the
aluminum modules built to house
the LEDs for precise placement
inside the chandelier don’t
even get hot. This could not be
achieved with any LED outside
the LUXEON product family.
current drawn by each LED string to one amp. The resistors were attached like
dongles to the light system to prevent the LUXEON K2s from tripping the circuit
supplying electricity to the chandelier.
The Unveiling
Shortly after 6 pm on April 2, 2008, hundreds
of donors to the Stanley renovation stood in
the darkened aisles of the theater waiting for
the new chandelier to take a bow. The audi-
ence burst into applause as local VIPs pulled
a ceremonial switch and the fixture lit up a
venue that had been closed for more than a
year. A star chandelier was born.
“The success of this project gives me the con-
fidence to move forward with LEDs in general
and LUXEON in particular for other fixtures,”
said Meyda Tiffany owner Bob Cohen, who
designed the Stanley chandelier with partner
Tony Santucci. “This chandelier is not just a
showcase for our work but also an icon for a
new world of light that is being made possible
by solid-state technology.”
Philips Lumileds
370 W. Trimble Road
San Jose, CA 95131
North America
1-888-Luxeon2 (589 3662)
americas@futurelightingsolutions.com
Asia
1-800-Lumileds (5864 5337)
asia@futurelightingsolutions.com
Europe
00-800-44Future (388873)
europe@futurelightingsolutions.com
Japan
+81-0120-667-013
japan@futurelightingsolutions.com
www.philipslumileds.com
©2008 Philips Lumileds Lighting Company. All rights reserved. Product specifications are subject to
change without notice. Luxeon is a registered trademark of the Philips Lumileds Lighting Company in
the United States and other countries.
LUXEON K2 Benefits
for Stanley Project
Energy-efficient alterna-·
tive to halogen lighting
#1 in LED light output·
Drivable at 1A without·
overheating
Fewer electrical circuits·
75% less power needed·
for lighting
93% lower electric bills·
Less heat load on·
theater A/C
Expected 50-year LED·
lifetime
Mercury-free/eco-friendly·

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Philips case study MeydaTiffany

  • 1. CaseStudy Case Study: Historic Theater Chandelier World’s Largest LED Fixture Shines with 160 LUXEON K2s When the historic Stanley Center for the Arts in Utica, NY, reopened in April 2008 after a $20 million renovation, the star of the show was a massive new Tiffany- style chandelier suspended above the lavishly decorated theater. At 35 feet wide, 17 feet tall and 6,500 pounds, the fixture is the largest LED chandelier in the world and a striking example of the innovations made possible by LUXEON® solid-state lighting technology. Custom-designed by Meyda Lighting (www.meyda.com) to replicate various decorative elements of the Stanley’s ornate interior, the chandelier is illuminated by 160 LUXEON K2 LEDs from Philips Lumileds Lighting (www.philipslumileds.com). The LUXEON K2s cumulatively pump out as much light as the 75, 65-watt halogen flood lamps originally specified, but use 75% less electricity—less, in fact, than a commercial coffee maker. They also generate a fraction of the halogens’ heat, reducing the theater’s air conditioning needs in summer months, and will need replacement only once every five decades instead of every few years at expected usage levels. The complex LED lighting solution concealed above the chandelier’s super- sized shade was engineered by ARAD (www.arad.us), a developer of specialty lighting, with the support of Future Lighting Solutions, the exclusive distributor of LUXEON LEDs. ARAD founder and chief engineer Tullio Dell Aquila selected LUXEON K2s for the job because of their industry-leading light output, reliable perfor- mance, and robust thermal and electrical capabilities. “Meyda Lighting didn’t believe that a fixture of this size could be lit with 160 LEDs regardless of what brand they were, and I wouldn’t have even attempted it without LUXEON and Future Lighting Solutions. FLS backed me up with design assistance and provided the LUXEON LEDs we needed on very short notice. Together, we got it done.” - Tullio Dell Aquila Founder, ARAD
  • 2. Meyda Tiffany Chandelier Case Study (2008/5/1) 2 “Meyda Lighting didn’t believe that a fixture of this size could be lit with 160 LEDs regardless of what brand they were, and I wouldn’t have even attempted it without LUXEON and Future Lighting Solutions,” Dell Aquila said. “I’ve tested and sampled every LED on the market, and there’s nothing that compares to LUXEON products in terms of light output, reliability, packaging, heat management and color consis- tency. Future Lighting Solutions backed me up with design assistance and provided the LUXEON LEDs we needed on very short notice. Together, we got it done.” Abandoning Halogen The Stanley (www.stanleytheatre.net) opened in 1928 as a 2,945-seat movie palace. The theater gradually fell into disrepair and was headed for the wrecking ball when it was purchased by the Central New York Community Arts Council in 1974. Multiple renovation projects have restored the building to its former grandeur, capped by the 2008 upgrades that included the new $130,000 chandelier. Meyda Lighting, a division of New York-based Tiffany lamp and decorative light- ing manufacturer Meyda Tiffany, was awarded the chandelier contract because the company uses styles and materials resembling the Stanley’s original fixtures. Meyda’s artisans spent nearly a year designing and producing the elaborate shade, but with the actual installation less than a month away, they were still grappling with the challenges of lighting what would be the world’s largest chandelier hanging from one ceiling fixture. The designers realized that their initial plan to use 75, 65-watt halogen flood lamps would be electrically costly and might be perceived as environmentally insensitive because of the energy demand. They also faced logistical obstacles related to the theater layout in bringing in the four 20-amp electrical lines required to feed a halogen fixture of that size. In addi- tion, there was a concern that halogen lighting would create unacceptable shadows and hot spots, in part because the chandelier trusswork would be visible through the translucent shade. Never Before Possible Meyda switched its lighting strategy after Future Lighting Solutions’ Mike Boynton, Regional Sales Manager, and Michael Quijano, Technical Marketing Manager, explained that LUXEON technology could solve Meyda’s issues. They referred Meyda personnel to ARAD because of ARAD’s status as a long-time Certified LUXEON Luminaire Manufacturer and member of the LUXEON Lighting Network. In just two weeks, ARAD designed, built and installed an intricate lighting system utilizing warm white LUXEON K2 Stars. They bonded and encased each LED in a custom aluminum module equipped with a small hole to expose the LUXEON K2 lens. The module back- plate doubles as a heat sink and reflector, as well as accommodating a clip that allows the module to be snapped onto the trusses that hold the chandelier together. Once the modules were built, ARAD assembled groups of five modules into strings attached by wires and carefully plotted the placement of each string around the fixture to assure proper light distri- bution. The modules were mounted about three feet The Luxeon K2s cumulatively pump out as much light as the 75 65-watt halogen flood lamps originally specified, but use 75% less electricity—less, in fact, than a commercial coffee maker.
  • 3. Meyda Tiffany Chandelier Case Study (2008/5/1) 3 from the chandelier surface and individually angled in an overlapping pattern to create an even spread of light without hot spots or shadows from the fixture’s trusswork. This approach eliminated the need for optics by relying on module placement as well as the LUXEON K2’s 160-degree radiation pattern for proper light dispersal. Additional light diffusion was achieved by gently texturing the inside surface of the chandelier’s white glass panels through sandblasting and thereby allowing the glass to act as its own diffuser. When lit, the chandelier fills the white ceiling dome from which it hangs with an even circle of light—precisely the effect requested by the Stanley team. Major Energy Savings Beyond the sheer feat of lighting a colossus like the Stanley chandelier with power LEDs, the combination of efficient LUXEON LEDs and ARAD’s engineering acumen dramatically reduced the fixture’s electricity and bulb replacement requirements. Thanks to LUXEON’s energy efficiency, switching from halogen to LED lighting slashed the fixture’s power requirements from 37.5 amps to just 9. This in turn reduced the Stanley’s circuit wiring needs from four 20-amp lines to two—just one to power the chandelier, the other as a spare—yielding significant savings in the time, labor and expense of running wire over the 400-foot distance from the control room to the chandelier. The LED design is also delivering a remarkable 93% savings on the cost of the electric- ity required to light the chandelier by reducing peak demand, which is the basis on which electrical rates are set in that area. Instead of paying $264 a month to run 75, 65-watt halogen lamps at $3.52 apiece, the Stanley is paying roughly $17.76 a month to light the fixture. That includes $12.80 to run the LUXEON LEDs at 8 cents each and an additional $4.96 for the eight candelabras that extend from the body of the fixture. The theater will also reap the financial and maintenance benefits of long LED life. Rather than lowering the fixture with a hoist every few years to replace halogen bulbs, managers expect the chandelier to operate for 50 years without worrying about burned-out lamps. Custom Dimming Design While the energy efficiency and longevity benefits of LUXEON LEDs were clear from the start, there was one final chal- lenge in fitting solid-state technology to the needs of the Stanley project: the chandelier had to be magnetically dimmable to fade with the theater’s house lights. With no commercial LED driver offering magnetic dimmability for such a large LED array and with the need to piggyback on the Stanley’s existing AC dimmer instead of using LED-friendly DC current, ARAD had to design a custom solution. To that end, he purchased an off-the- shelf AC/DC dimmable Class 2 trans- former from Texas-based Justin Inc. (www.justininc.com), used it as an LED driver, and tied it into the theater’s main controller system to allow the chan- delier to be dimmed on the same AC circuit as the rest of the lights in the hall. Since the Justin unit is not technically an LED driver and was therefore unable to regulate the power running to the LED strings, Dell Aquila also designed a special current-limiting circuit using NEC one-watt resistors to limit the Harnessing the Power of LUXEON K2 The success of the solid-state lighting system of the Stanley Center for the Arts chandelier is rooted in the industry-leading luminous flux, temperature tolerance and drive current capabilities of LUXEON K2 power LEDs. The warm white LUXEON K2 Stars used in the fixture deliver more usable light than LEDs from any other vendor and can be run at a choice of drive currents up to 1500 mA. In this case, the lighting designer elected to run the fixture’s 160 LUXEON K2s at 1A to crank out the light levels needed to illuminate the historic theater. Even at that high drive current, the LEDs operate significantly below the maximum 185°C junction temperature for which LUXEON K2s are rated, and the aluminum modules built to house the LEDs for precise placement inside the chandelier don’t even get hot. This could not be achieved with any LED outside the LUXEON product family.
  • 4. current drawn by each LED string to one amp. The resistors were attached like dongles to the light system to prevent the LUXEON K2s from tripping the circuit supplying electricity to the chandelier. The Unveiling Shortly after 6 pm on April 2, 2008, hundreds of donors to the Stanley renovation stood in the darkened aisles of the theater waiting for the new chandelier to take a bow. The audi- ence burst into applause as local VIPs pulled a ceremonial switch and the fixture lit up a venue that had been closed for more than a year. A star chandelier was born. “The success of this project gives me the con- fidence to move forward with LEDs in general and LUXEON in particular for other fixtures,” said Meyda Tiffany owner Bob Cohen, who designed the Stanley chandelier with partner Tony Santucci. “This chandelier is not just a showcase for our work but also an icon for a new world of light that is being made possible by solid-state technology.” Philips Lumileds 370 W. Trimble Road San Jose, CA 95131 North America 1-888-Luxeon2 (589 3662) americas@futurelightingsolutions.com Asia 1-800-Lumileds (5864 5337) asia@futurelightingsolutions.com Europe 00-800-44Future (388873) europe@futurelightingsolutions.com Japan +81-0120-667-013 japan@futurelightingsolutions.com www.philipslumileds.com ©2008 Philips Lumileds Lighting Company. All rights reserved. Product specifications are subject to change without notice. Luxeon is a registered trademark of the Philips Lumileds Lighting Company in the United States and other countries. LUXEON K2 Benefits for Stanley Project Energy-efficient alterna-· tive to halogen lighting #1 in LED light output· Drivable at 1A without· overheating Fewer electrical circuits· 75% less power needed· for lighting 93% lower electric bills· Less heat load on· theater A/C Expected 50-year LED· lifetime Mercury-free/eco-friendly·