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Super Plasticizers
B.Joy Dason 19PA1A0107
Ch.Manikanta 19PA1A0115
K.jagadeesh 19PA1A0122
K.V.N.S.Vamsi 19PA1A0128
P.Vinod Kumar 19PA1A0142
V.Tarun Satya Kumar 19PA1A0151
P.M.S.N.Srinivas 20PA5A0105
II-II Civil
Vishnu Institute Of Techonology
Super plasticizers
●
Super Plasricizers are high Water range reducing
Agents are additives used in making high strenght to
Concrete
●
Super Plasticizers allow reduction of water content
by 30% or More
●
It is improved version of Plastizers which was
developed in Japan and Germeny in 1960 to 1970
●
It gives Production of flowing,self levelling,and
self compacting .
●
Production of high strength and high
performance of Concrete.
●
They are Chemically different from normal
Plasticizers .
●
With Super plasticizers It is possible to use w/c
as low as 0.25 or even lower .
●
Use of Super Plasticizer – fly ash, slag and
particularly Silica fume to make high
performence Concrete .
●
Super Plasticizers are more powerful as
despersing agents and they are high range
water reducers .
Super Plasticizers can produce
●
At the w/c Ratio much more workable concrete
than the plane ones .
●
For the same worability,it permits the use of lower w/c
ratio .
●
As a consequence of incresed strength with lower w/c
ratio ,it permits reduction of cement
content .
Classification of superplasticizer
●
Sulphonated melamine – formaldhyde condensates
( S M F ) .
●
Sulphonated naphthalene – formaldehyde condensates
(S N F )
●
Modified lignosulphonates ( M L S )
Effects
●
No dramatic improvement in workability-zero
slump .
●
Initial slump of about 20 mm to 30 mm fludized
by super plastizers at normal dosages .
●
High dosage is required to fluidify no slump
concrete .
Compatibility of superplasticizers
and cement
●
It has been noticed that all superplastizers are not
showing the some extent of improvements in fluditity
with all types of cements .
●
Some of the superplastizers may show higher
fludising effect on the some type of cement than
other cement .
●
Compatibility problem looks like very complex .
Field tests to determine optimum
dosage of the superplastizer
●
Marsh cone test
●
Mini slump test
●
Flow table test
Marsh cone test
●
Marsh cone is a coniacal brass vessel,which has a smooth aperture at
the bottom of diameter 5 mm.
Procedure :
●
Take 2kg cement,proposed to be used at the project.
●
Take 1 liter of water (w/c = 0.5 ) and say 0.1% of plasticizer .
●
Mix them thoroughly in a mechanical mixer for 2 min .
●
If hand mixing is done, the slurry sholud be sieved throgh 1.18
sieve to exlude lumps.
●
Take 1 liter slurry and pour it into marsh cone duly closing the
aperture with a finger.
●
Start a stop and simultanesusly remove the finger .
●
Find out the time taken in seconds,for complete flow out the slurry.
●
The time in seconds is called the “Marsh cone” .
●
Repeat the test with different dosages of plasticizers.
●
The dose at which the marsh cone of time is lowest is called the
“saturation point ” .
Effect of superplasticizer on the
properties of hardened concrete
●
Since plasticizers and super plasticizers improve the workability and
facilitate reduction on w/c ratio,and thereby increase the strength of
concrete .
●
Hence the use of superplasricizers is a pragmatic step to improve all
round properties of hardened concrete.
●
No bad effect upto only 3% by weight of cement .
●
Only if the bad quality lignosulphonate based plasticizers .
Factors effecting the workbility
●
Type of superplasticizers
●
Dosage
●
Mix composition
●
Mixing procedure
●
Equipments
●
Others
Site problems in the use of
superplasticizers
●
Slump of reference mix .
●
Problem with crusher dust and dust .
●
Compatibility with cement .
●
Slump loss .
●
Finishing .
●
Removal of form work.
Superplasticizers

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Superplasticizers

  • 1. Super Plasticizers B.Joy Dason 19PA1A0107 Ch.Manikanta 19PA1A0115 K.jagadeesh 19PA1A0122 K.V.N.S.Vamsi 19PA1A0128 P.Vinod Kumar 19PA1A0142 V.Tarun Satya Kumar 19PA1A0151 P.M.S.N.Srinivas 20PA5A0105 II-II Civil Vishnu Institute Of Techonology
  • 2. Super plasticizers ● Super Plasricizers are high Water range reducing Agents are additives used in making high strenght to Concrete ● Super Plasticizers allow reduction of water content by 30% or More ● It is improved version of Plastizers which was developed in Japan and Germeny in 1960 to 1970
  • 3. ● It gives Production of flowing,self levelling,and self compacting . ● Production of high strength and high performance of Concrete. ● They are Chemically different from normal Plasticizers .
  • 4. ● With Super plasticizers It is possible to use w/c as low as 0.25 or even lower . ● Use of Super Plasticizer – fly ash, slag and particularly Silica fume to make high performence Concrete . ● Super Plasticizers are more powerful as despersing agents and they are high range water reducers .
  • 5. Super Plasticizers can produce ● At the w/c Ratio much more workable concrete than the plane ones . ● For the same worability,it permits the use of lower w/c ratio . ● As a consequence of incresed strength with lower w/c ratio ,it permits reduction of cement content .
  • 6. Classification of superplasticizer ● Sulphonated melamine – formaldhyde condensates ( S M F ) . ● Sulphonated naphthalene – formaldehyde condensates (S N F ) ● Modified lignosulphonates ( M L S )
  • 7. Effects ● No dramatic improvement in workability-zero slump . ● Initial slump of about 20 mm to 30 mm fludized by super plastizers at normal dosages . ● High dosage is required to fluidify no slump concrete .
  • 8. Compatibility of superplasticizers and cement ● It has been noticed that all superplastizers are not showing the some extent of improvements in fluditity with all types of cements . ● Some of the superplastizers may show higher fludising effect on the some type of cement than other cement . ● Compatibility problem looks like very complex .
  • 9. Field tests to determine optimum dosage of the superplastizer ● Marsh cone test ● Mini slump test ● Flow table test
  • 10. Marsh cone test ● Marsh cone is a coniacal brass vessel,which has a smooth aperture at the bottom of diameter 5 mm. Procedure : ● Take 2kg cement,proposed to be used at the project. ● Take 1 liter of water (w/c = 0.5 ) and say 0.1% of plasticizer . ● Mix them thoroughly in a mechanical mixer for 2 min . ● If hand mixing is done, the slurry sholud be sieved throgh 1.18 sieve to exlude lumps.
  • 11. ● Take 1 liter slurry and pour it into marsh cone duly closing the aperture with a finger. ● Start a stop and simultanesusly remove the finger . ● Find out the time taken in seconds,for complete flow out the slurry. ● The time in seconds is called the “Marsh cone” . ● Repeat the test with different dosages of plasticizers. ● The dose at which the marsh cone of time is lowest is called the “saturation point ” .
  • 12. Effect of superplasticizer on the properties of hardened concrete ● Since plasticizers and super plasticizers improve the workability and facilitate reduction on w/c ratio,and thereby increase the strength of concrete . ● Hence the use of superplasricizers is a pragmatic step to improve all round properties of hardened concrete. ● No bad effect upto only 3% by weight of cement . ● Only if the bad quality lignosulphonate based plasticizers .
  • 13. Factors effecting the workbility ● Type of superplasticizers ● Dosage ● Mix composition ● Mixing procedure ● Equipments ● Others
  • 14. Site problems in the use of superplasticizers ● Slump of reference mix . ● Problem with crusher dust and dust . ● Compatibility with cement . ● Slump loss . ● Finishing . ● Removal of form work.