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Superplasticizers
1. Super Plasticizers
B.Joy Dason 19PA1A0107
Ch.Manikanta 19PA1A0115
K.jagadeesh 19PA1A0122
K.V.N.S.Vamsi 19PA1A0128
P.Vinod Kumar 19PA1A0142
V.Tarun Satya Kumar 19PA1A0151
P.M.S.N.Srinivas 20PA5A0105
II-II Civil
Vishnu Institute Of Techonology
2. Super plasticizers
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Super Plasricizers are high Water range reducing
Agents are additives used in making high strenght to
Concrete
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Super Plasticizers allow reduction of water content
by 30% or More
●
It is improved version of Plastizers which was
developed in Japan and Germeny in 1960 to 1970
3. ●
It gives Production of flowing,self levelling,and
self compacting .
●
Production of high strength and high
performance of Concrete.
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They are Chemically different from normal
Plasticizers .
4. ●
With Super plasticizers It is possible to use w/c
as low as 0.25 or even lower .
●
Use of Super Plasticizer – fly ash, slag and
particularly Silica fume to make high
performence Concrete .
●
Super Plasticizers are more powerful as
despersing agents and they are high range
water reducers .
5. Super Plasticizers can produce
●
At the w/c Ratio much more workable concrete
than the plane ones .
●
For the same worability,it permits the use of lower w/c
ratio .
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As a consequence of incresed strength with lower w/c
ratio ,it permits reduction of cement
content .
6. Classification of superplasticizer
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Sulphonated melamine – formaldhyde condensates
( S M F ) .
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Sulphonated naphthalene – formaldehyde condensates
(S N F )
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Modified lignosulphonates ( M L S )
7. Effects
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No dramatic improvement in workability-zero
slump .
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Initial slump of about 20 mm to 30 mm fludized
by super plastizers at normal dosages .
●
High dosage is required to fluidify no slump
concrete .
8. Compatibility of superplasticizers
and cement
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It has been noticed that all superplastizers are not
showing the some extent of improvements in fluditity
with all types of cements .
●
Some of the superplastizers may show higher
fludising effect on the some type of cement than
other cement .
●
Compatibility problem looks like very complex .
9. Field tests to determine optimum
dosage of the superplastizer
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Marsh cone test
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Mini slump test
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Flow table test
10. Marsh cone test
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Marsh cone is a coniacal brass vessel,which has a smooth aperture at
the bottom of diameter 5 mm.
Procedure :
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Take 2kg cement,proposed to be used at the project.
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Take 1 liter of water (w/c = 0.5 ) and say 0.1% of plasticizer .
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Mix them thoroughly in a mechanical mixer for 2 min .
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If hand mixing is done, the slurry sholud be sieved throgh 1.18
sieve to exlude lumps.
11. ●
Take 1 liter slurry and pour it into marsh cone duly closing the
aperture with a finger.
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Start a stop and simultanesusly remove the finger .
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Find out the time taken in seconds,for complete flow out the slurry.
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The time in seconds is called the “Marsh cone” .
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Repeat the test with different dosages of plasticizers.
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The dose at which the marsh cone of time is lowest is called the
“saturation point ” .
12. Effect of superplasticizer on the
properties of hardened concrete
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Since plasticizers and super plasticizers improve the workability and
facilitate reduction on w/c ratio,and thereby increase the strength of
concrete .
●
Hence the use of superplasricizers is a pragmatic step to improve all
round properties of hardened concrete.
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No bad effect upto only 3% by weight of cement .
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Only if the bad quality lignosulphonate based plasticizers .
13. Factors effecting the workbility
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Type of superplasticizers
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Dosage
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Mix composition
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Mixing procedure
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Equipments
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Others
14. Site problems in the use of
superplasticizers
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Slump of reference mix .
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Problem with crusher dust and dust .
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Compatibility with cement .
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Slump loss .
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Finishing .
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Removal of form work.