The document describes the manufacturing process for ballpoint pens. It involves several steps:
1) Making the ink in large batches by mixing raw materials in a tank and regulating temperatures.
2) Stamping and forming the metal components like balls and discs using compression and cutting.
3) Molding the plastic housing and parts through extrusion or injection molding processes.
4) Assembly including attaching the ballpoint to the ink reservoir, filling it with ink, adding other parts, and finishing steps. Quality control checks are conducted throughout. Future research focuses on improving ink formulas and pen designs.
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Ball & gel pen manufacturing
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3. A pen is a handheld device used to apply ink to a surface,
usually paper, for writing or drawing. Additional types of
specialized pens are used in specific types of applications
and environments such as in artwork ,electronics, digital
scanning and spaceflight and computing.
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6. The Manufacturing Process
Ballpoint pens are made to order in mass quantities. While each
manufacturer makes them slightly differently, the basic steps
include ink compounding, metal component formation, plastic
component molding, piece assembly, packaging, labeling, and
shipping. In advanced shops, pens can go from raw material to
finished product in less than five minutes.
Making the ink
Large batches of ink are made in a designated area of the manufacturing plant. Here
workers, known as compounders, follow formula instructions to make batches of ink.
Raw materials are poured into the batch tank and thoroughly mixed. Depending on the
formula, these batches can be heated and cooled as necessary to help the raw
materials combine more quickly. Some of the larger quantity raw materials are pumped
and metered directly into the batch tank. These controls also regulate the mixing
speeds and the heating and cooling rates.
7. Stamping and forming
While the ink is being made, the metal components of the pen are being constructed.
The tungsten carbide balls are typically supplied by outside vendors. The brass discs
are next softened and poured into a compression chamber, which consists of a steel ram
and a spring-backed ejector plunger. This compresses the metal and forms the various
pen pieces. The die is then opened, and the pen piece is ejected.
•3 The formed pieces are then cleaned and cut. They are immersed in a bath to remove
oils used in the molding process. After they emerge from the bath, the parts are then cut
to the dimensions of the specific pen. The pen pieces are next polished by rotating
brushes and cleaned again to remove any residual oils. The ball can then be inserted
into the point cavity.
Molding the housing
•4 The plastic components of the pen are constructed simultaneously with the
other pen pieces. They can be produced by either extrusion or injection molding. In each
approach, the plastic is supplied as granules or powder and is fed into a large hopper. T
It is then forced through a die, cooled, and cut. Pieces such as the pen body and ink
reservoir are made by this method.
•5 For pieces that have more complex shapes, like caps, ends, and mechanics. After it
cools, it solidifies and maintains its shape after the die is opened.
8. Ink filling and assembly
•6 After the components are formed, assembly can take place. Typically, the ballpoint is first attached to the ink
reservoir. These pieces are then conveyored to injectors, which fill the reservoir with the appropriately colored ink.
If a spring is going to be present, it is then placed on the barrel of the reservoir.
Final assembly, packaging, and shipping
•7 The point and reservoir are then placed inside the main body of the pen. At this stage, other components such
as the cap and ends are incorporated. Other finishing steps, such as adding coatings or decorations or performing
a final cleaning, are also done. The finished pens are then packaged according to how they will be sold. Single
pens can be put into blister packages with cardboard backings. Groups of pens are packed into bags or boxes.
These sales units are then put into boxes, stacked on pallets, and shipped to distributors.
Quality Control
The quality of pen components is checked during all manufacturing stages. Since thousands of parts are made
each day, inspecting each one is impossible. Consequently, line inspectors take random samples of pen pieces at
certain time intervals and check to ensure that they meet set specifications for size, shape, and consistency.
Random samples of the final product are also tested to ensure a batch of pens writes correctly.
The Future
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13. • 1)Parker- Most Popular pen brand in World
Parker is the most famous company among the popular pen companies in the
world. This famous pen company was founded in the year 1888. This is also
termed as one of the pen brand that will show the dignity and high class attire will
using.
2)Mont Blanc - Most stylish pen brand in World
Mont Blanc is also one of the best company to produce writing instruments. This
company is founded in the year 1906. Most of the Mont Blanc pen brand is
identified with the white stylised six-pointed star with rounded edges on the top of
the pen which was it's company's trademark.
3) Cello - Top recommended pen brand in world
Will the above top pen brands listed are rare to many people the cello is a kind of
pen brand known to most of the people in the world. Most of the people prefer this
company's pens since they are cheap and easy to use.
4) Reynolds - best selling pen brand in World
• Reynolds is one of the best company that produces pens. This company is famous
for ball pens. The name for this company came derived from it's owner Milton
Reynolds. He is an American entrepreneur.
14. 5) Camlin - Best pen manufacturer brand
Kokuyo Camlin is a famous Indian Stationary company which was founded
in the year 1931. It's headquarters is in Mumbai, India. This company
produces all kinds of stationary products and pens being the most produced
and used products from this company.
6) Cross - one among top selling pen brands
CROSS is an American pen brand that is established in the year 1846. This
pen brand stands in the 4th position in our top 10 pen brands in world list.
This pen company produces all kinds of writing instruments from pens to
colour pencils also.
7) Aurora - Renowned pen brand
Aurora is an Italian based company that is committed to produce writing
instruments. This company was founded in the year 1919. This pen brand
stands in the top 7th position of our top 10 pen brands in world list.
15. 8) Sheaffer - Comfortable elegant pen brand
Sheaffer is one among the the top 10 pen brands in World. This pen
company stands in the 8th spot in the list of our top 10 pen brands in
world. This company writing instruments can fit into any hand. They
are also good looking and smooth in the flow of writing.
9) Papermate - Stylish pen brand
Papermate company is limited to only some few countries in the
world. The product of writing instruments is not done all over the
world. This is the major drawback of this pen brand company. Rest
everything is fine and good. This pen brand stands in the top 9th
position in our top 10 pen brand list in the world.
10) Hero - best cheap pens brand
Every one in the world who are literate knows about this pen
company. Hero is known for producing large sets of cheaper writing
instruments in the world. In every stationary shop you can find this
pen brand and it's very casual that most of the people prefer to use
this brand for writing.
16. The Parker Pen Company is a manufacturer of luxury pens, founded
in 1888[2] by George Safford Parker in Janesville, Wisconsin, United
States. In 2011, the Parker factory at Newhaven, East Sussex, England
(United Kingdom) was closed, and its production transferred to Saint-
Herblain (France).
19. SWOT Analysis
Strengths
1. Diverse portfolio of well known brands including Parker Pen, Sharpie
Marker, Waterman pens
2.Service orientation & Operational efficiency
3. Strong leadership team led by innovation , productivity and collaboration
4. Reputation of service excellence among mass retailers
5. Emphasis on merchandising which promotes brand loyalty
6. Close to 20,000 people employed with the company
Weaknesses
1. Limited geographic presence & limited market share
2. Criticized for allegedly closing down factories in UK
Opportunities
1.Develop products with high margins
2.Explore emerging markets through retail and e-commerce routes
3.Leverage special promotions and creative merchandising
4. Horizontal acquisition and integration can increase the market share
5. Rising demand for power tools
Threats
1.Economic slowdown impacting revenues
2. Rise of low priced good stores like IKEA , Lowe’s
3.Lack of product differentiation for low end brands
4. Weakening distribution channel
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20. Ballpoint pen technology has improved greatly since the time of
Loud's first patented invention. Future research will focus on
developing new inks and better designed pens that are more
comfortable and longer lasting. This should minimize waste,
increase production speed, and reduce the final cost of the
pens.