2. Topics to be covered:
What is ABC Analysis?
Pareto’s Principle
Suggested Policy Guidelines:
Category “A” Items
Category “B” Items
Category “C” Items
Example
Graphical Representation
Advantages
Disadvantages
References
3. What is ABC Analysis?
The inventory control technique known as ABC
(Always Better Control) Analysis based on
Pareto’s Principle.
In this technique items are categorized into
three categories:
Category Units in % Value in %
A 5-10 70-75
B 15-20 15-20
C 70-75 5-10
4. Pareto’s Principle
This principle holds that in given system, a
relative handful of “CAUSES” will produce the
majority of effects.
Examples:
20% of population owns 80% of nations
wealth.
20% of customers are responsible for 80% of
sales.
20% of employees are responsible for the 80%
of results.
5. Suggested Policy Guidelines
“A” Items (High Consumption
Value)
Tight control.
Very low safety stock.
As many sources as possible.
Weekly control report.
Managed by top management.
6. “B” Items (Moderate
Consumption Value)
Moderate control.
Low safety stock.
Monthly control report.
Purchase based on rigid requirements.
Managed by middle level management.
7. “C” Items (Low Consumption
Value)
Ordinary control measures.
Two reliable sources.
Quarterly report.
Purchase based on usage estimates.
High safety stocks.
8. Example:
Item
Number
Per Unit
Cost
Annual
Demand
Total Cost
per Year
Usage as
a % of
Total
Usage
Category
101 90.00 1,000 90,000 38.8%
102 154.00 500 77,000 33.2% 72%
103 17.00 1,550 26,350 11.3%
104 42.86 350 15,001 6.4% 23%
105 12.50 1,000 12,500 5.4%
106 14.17 600 8,502 3.7%
107 0.60 2,000 1,200 0.5%
108 8.50 100 850 0.4% 5%
109 0.42 1,200 504 0.2%
110 0.60 250 150 0.1%
Total
Usage
2,32,057 100%
A
B
C
Usage as a percentage of total
usage: