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PREPARATION OF SPECIMEN
1. Sectioning
2. Mounting
3. Grinding
4. Polishing
5. Etching
PREPARATIONOF SPECIMEN
Sectioning
โ€ข Sectioning serves two purposes:
โ€“ generating a cross-section of the specimen to be
examined;
โ€“ reducing the size of a specimen to be placed on a stage of light
embedded in mounting
microscope, or reducing size of specimen to be
media for further preparation processes.
โ€ข Cutting
Microtomy
โ€ข Microtomy refers to sectioning materials with a knife. It is a common
technique in biological specimen preparation.
โ€ข It is also used to prepare soft materials such as
metals.
โ€ข Tool steel, tungsten carbide, glass and diamond
materials.
polymers and soft
are used as knife
โ€ข A similar technique, ultramicrotomy,
preparation of biological and polymer
electron microscopy.
is widely used for the
specimens in transmission
52
Mounting
โ€ข Mounting refers to embedding specimens in mounting materials (commonly
thermosetting polymers) to give them a regular shape for further processing.
โ€ข Mounting is not necessary for bulky specimens, but it is required for
specimens that are too small or oddly shaped to be handled or when the edge
of a specimen needs to be examined in transverse section.
โ€ข Mounting is popular now because most automatic grinding and polishing
machines require specimens to have a cylindrical shape.
โ€ข There are two main types of mounting techniques:
1. hot mounting
2. cold mounting. 53
Hot Mounting
equipment
โ€ข Hot mounting uses hot-press
as shown in Figure.
โ€ข A specimen is placed in the cylinder of
a press and embedded in polymeric
powder.
โ€ข The surface to be examined faces the
bottom of the cylinder. Then, the
specimen and powder are heated at about
150 โ—ฆC under constant pressure for tens of
minutes.
โ€ข Heat and pressure enable the powder to
bond with the specimen to form a
cylinder.
ColdMounting
โ€ข In cold mounting, a polymer resin, commonly epoxy, is used to cast a
mold with the specimen at ambient temperature.
โ€ข A cold mounting medium has two constituents: a fluid resin and a
powder hardener.
โ€ข The resin and hardener should be carefully mixed in correct
proportion.
โ€ข Curing times for mounting materials vary from tens of minutes to
several hours, depending on the resin type.
โ€ข Cold mounting of
specimens:
โ€ข (a) place specimens
on the bottom of
molds supported by
clamps
โ€ข (b) cast resin into the
mold.
โ€ข Cold mounted specimens:
โ€ข (a) mounted with polyester
โ€ข (b) mounted with acrylic
โ€ข (c) mounted with
acrylic and mineral
fillers.
Grinding
โ€ข Grinding refers to flattening the surface to be examined
damage caused by sectioning.
โ€ข The specimen surface to be examined is abraded using a
graded sequence of abrasives, starting with a coarse grit.
and removing any
โ€ข Abrasive paper is graded according to particle size of abrasives such as 120-, 240-,
320-, 400- and 600-grit paper.
โ€ขRunning water is supplied to cool specimen surfaces
during hand grinding.
Polishing
โ€ข Polishing is the last step in producing a flat, scratch-free surface.
โ€ข After being ground to a 600-grit finish, the specimen should be
remove all visible scratches from grinding.
โ€ข Polishing generates a mirror-like finish on the specimen surface
further polished to
to be examined.
โ€ข Polishing is commonly conducted by placing the specimen surface against a rotating
wheel either by hand or by a motor- driven specimen holder.
โ€ข Coarse polishing uses abrasives with a grit size in the range from 3 to 30ฮผm.
Etching
โ€ข Chemical etching is a method to generate contrast
between microstructural features in specimen surfaces.
โ€ข Etching is a controlled corrosion process by electrolytic
action between surface areas with differences in
electrochemical potential.
โ€ข During etching, chemicals (etchants) selectively dissolve
areas of the specimen surface because of the differences in
the electrochemical potential by electrolytic action
between surface areas that exhibit differences.

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Sample Preparation.pdf

  • 2. 1. Sectioning 2. Mounting 3. Grinding 4. Polishing 5. Etching PREPARATIONOF SPECIMEN
  • 3. Sectioning โ€ข Sectioning serves two purposes: โ€“ generating a cross-section of the specimen to be examined; โ€“ reducing the size of a specimen to be placed on a stage of light embedded in mounting microscope, or reducing size of specimen to be media for further preparation processes. โ€ข Cutting
  • 4. Microtomy โ€ข Microtomy refers to sectioning materials with a knife. It is a common technique in biological specimen preparation. โ€ข It is also used to prepare soft materials such as metals. โ€ข Tool steel, tungsten carbide, glass and diamond materials. polymers and soft are used as knife โ€ข A similar technique, ultramicrotomy, preparation of biological and polymer electron microscopy. is widely used for the specimens in transmission 52
  • 5. Mounting โ€ข Mounting refers to embedding specimens in mounting materials (commonly thermosetting polymers) to give them a regular shape for further processing. โ€ข Mounting is not necessary for bulky specimens, but it is required for specimens that are too small or oddly shaped to be handled or when the edge of a specimen needs to be examined in transverse section. โ€ข Mounting is popular now because most automatic grinding and polishing machines require specimens to have a cylindrical shape. โ€ข There are two main types of mounting techniques: 1. hot mounting 2. cold mounting. 53
  • 6. Hot Mounting equipment โ€ข Hot mounting uses hot-press as shown in Figure. โ€ข A specimen is placed in the cylinder of a press and embedded in polymeric powder. โ€ข The surface to be examined faces the bottom of the cylinder. Then, the specimen and powder are heated at about 150 โ—ฆC under constant pressure for tens of minutes. โ€ข Heat and pressure enable the powder to bond with the specimen to form a cylinder.
  • 7. ColdMounting โ€ข In cold mounting, a polymer resin, commonly epoxy, is used to cast a mold with the specimen at ambient temperature. โ€ข A cold mounting medium has two constituents: a fluid resin and a powder hardener. โ€ข The resin and hardener should be carefully mixed in correct proportion. โ€ข Curing times for mounting materials vary from tens of minutes to several hours, depending on the resin type.
  • 8. โ€ข Cold mounting of specimens: โ€ข (a) place specimens on the bottom of molds supported by clamps โ€ข (b) cast resin into the mold.
  • 9. โ€ข Cold mounted specimens: โ€ข (a) mounted with polyester โ€ข (b) mounted with acrylic โ€ข (c) mounted with acrylic and mineral fillers.
  • 10. Grinding โ€ข Grinding refers to flattening the surface to be examined damage caused by sectioning. โ€ข The specimen surface to be examined is abraded using a graded sequence of abrasives, starting with a coarse grit. and removing any โ€ข Abrasive paper is graded according to particle size of abrasives such as 120-, 240-, 320-, 400- and 600-grit paper. โ€ขRunning water is supplied to cool specimen surfaces during hand grinding.
  • 11. Polishing โ€ข Polishing is the last step in producing a flat, scratch-free surface. โ€ข After being ground to a 600-grit finish, the specimen should be remove all visible scratches from grinding. โ€ข Polishing generates a mirror-like finish on the specimen surface further polished to to be examined. โ€ข Polishing is commonly conducted by placing the specimen surface against a rotating wheel either by hand or by a motor- driven specimen holder. โ€ข Coarse polishing uses abrasives with a grit size in the range from 3 to 30ฮผm.
  • 12. Etching โ€ข Chemical etching is a method to generate contrast between microstructural features in specimen surfaces. โ€ข Etching is a controlled corrosion process by electrolytic action between surface areas with differences in electrochemical potential. โ€ข During etching, chemicals (etchants) selectively dissolve areas of the specimen surface because of the differences in the electrochemical potential by electrolytic action between surface areas that exhibit differences.