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© Ramaiah University of Applied Sciences
1
Faculty of Engineering & Technology
Lecture-17
Air Blast Circuit Breakers
Lecture delivered by:
© Ramaiah University of Applied Sciences
2
Faculty of Engineering & Technology
At the end of this lecture, student will be able to:
• Discuss the construction and working principles of air blast circuit
breakers
• Describe the compression system of compressed air brake circuit
breakers
• List the advantages, disadvantages and applications of compressed
air blast circuit breakers
Objectives
© Ramaiah University of Applied Sciences
3
Faculty of Engineering & Technology
Topics
• Air Blast Circuit Breakers
• Cross Blast Type CB
• Axial Blast CB
• Compressed Air System for Air Blast CB
© Ramaiah University of Applied Sciences
4
Faculty of Engineering & Technology
Air Blast Circuit Breakers
• These type of circuit breakers were employed in earlier days
for voltages ranging from 11 to 1100 kV. At high voltages this
type of circuit breakers are most suitable
• In this type of circuit breakers, the compressed air is used for
the arc extinction. Hence it is called compressed air circuit
breaker
© Ramaiah University of Applied Sciences
5
Faculty of Engineering & Technology
One Pole of An Extra High Voltage Air Blast
Circuit-Breaker
© Ramaiah University of Applied Sciences
6
Faculty of Engineering & Technology
Construction of an Air Blast Circuit Breaker
© Ramaiah University of Applied Sciences
7
Faculty of Engineering & Technology
Construction of an Air Blast Circuit Breaker
• At the bottom there is a tank which is called air reservoir with
the valves. On this reservoir there are three hollow insulator
columns
• On the top of each insulator column there is double arc
extinguishing chamber. The current carrying parts are
connected to the arc extinction chambers in series
• The assembly of entire arc extinction chamber is mounted on
insulators as there exists large voltage between the
conductors and air reservoir
© Ramaiah University of Applied Sciences
8
Faculty of Engineering & Technology
Construction of an Air Blast Circuit Breaker
contd…
• The double arc extinction chamber is shown separately in the
Fig. 2 . It can be seen that for each circuit breaker pole there
are six breaks as there are three double arc extinction poles in
series
• Each arc extinction chamber consists of two fixed and two
moving contacts. These contacts can move axially so as to
open or close. The position depends on air pressure and
spring pressure
• The opening rod is operated by the opening mechanism when
it gets control signal (may be electrical or pneumatic).This will
lead to flow of high pressure air by opening the valve
© Ramaiah University of Applied Sciences
9
Faculty of Engineering & Technology
Construction of an Air Blast Circuit Breaker
contd…
• The high pressure air enters the double arc extinction
chamber rapidly. Due to the flow of air the pressure on
moving contacts increases than spring pressure and contacts
open
• The contacts travel through a small distance against the spring
pressure. Due to the motion of moving contacts the port for
outgoing air is closed and the whole arc extinction chamber is
filled with high pressure air . But during the arcing period the
air passes through the openings shown and takes away
ionized air of arc
© Ramaiah University of Applied Sciences
10
Faculty of Engineering & Technology
Construction of an Air Blast Circuit Breaker
contd…
• In case of making operation the valve is turned which
connects hollow column of insulator and the reservoir. The air
is passed to the atmosphere due to which pressure of air in
the chamber is dropped to atmospheric pressure and closing
of moving contacts is achieved against spring pressure
© Ramaiah University of Applied Sciences
11
Faculty of Engineering & Technology
Working
• An auxiliary compressed air system is required by this type of
circuit breaker. This will supply air to the air reservoir of the
breaker. During the opening operation, the air is allowed to
enter in the extinction chamber which pushes away moving
contacts
• The contacts are separated and the blast of air will take
ionized gases with it and helps in extinguishing the arc. This
will require only one or two cycles. There are two major types
- cross blast and axial blast
• In cross blast type, the blast of air cuts across the arc. It is less
frequently used in the practice. In axial blast types the blast of
air is along the arc. This type of design is common in use
© Ramaiah University of Applied Sciences
12
Faculty of Engineering & Technology
1. Cross Blast Type CB
© Ramaiah University of Applied Sciences
13
Faculty of Engineering & Technology
1. Cross Blast Type CB Contd…
• The flow of air is across the arc. The moving contact is near to
the arc splitter assembly. The air blast forces the arc on to the
arc splitter plates. These plates will lengthen the arc.
Depending upon the breaking capacity of the breaker, the size
and number of plates are decided
• The fixed contact is mounted at the base between the two
insulating blocks. It consists of a number of silver surfaced
spring loaded copper fingers. The arcing portion is surfaced
with a silver tungsten alloy
• The moving contact consists of flat copper silver faced blade.
Resistance switching is not required as sufficient resistance is
automatically introduced in the arc to control the restriking
transient. The cross blast breakers are commonly used in
indoor circuit breakers of medium high voltage class
© Ramaiah University of Applied Sciences
14
Faculty of Engineering & Technology
1. Cross Blast Type CB Contd…
© Ramaiah University of Applied Sciences
15
Faculty of Engineering & Technology
2. Axial Blast CB
© Ramaiah University of Applied Sciences
16
Faculty of Engineering & Technology
Axial Blast CB Contd…
• There are two subtypes which are shown in the Fig. (a) and (b)
viz single blast type and double blast type . The double blast
arrangement is also called radial blast type due to the fact
that the blast flows radially into the space between the
contacts
• In this type air flows from high pressure reservoir to the
atmosphere through a nozzle, whose design makes air to
expand in the low pressure zone. It will attain high velocity.
The high speed air flowing axially along the arc will cause
removal of heat from the periphery of the arc
© Ramaiah University of Applied Sciences
17
Faculty of Engineering & Technology
Axial Blast CB Contd…
• The diameter of arc reduces to a low value at current zero. At
this instant of the arc interruption the contact space is filled
with the fresh air. This will make possible to remove the hot
gases and fast building up of the dielectric strength of the
medium
• This will make possible to remove the hot gases and fast
building up of the dielectric strength of the medium. As
already seen during the contact closing, the air 1mm the
extinction chamber is allowed to pass to the atmosphere
• This will reduce the pressure on the moving contacts and will
assist the closing operation. The total operation is
represented in the next Fig.
© Ramaiah University of Applied Sciences
18
Faculty of Engineering & Technology
Modification in Air Blast CB
© Ramaiah University of Applied Sciences
19
Faculty of Engineering & Technology
Axial Blast CB Contd…
• In air blast circuit breaker, the pressure generated in the
extinction chamber is independent of arc current the circuit
breaker is said to be of external energy source
• The air pressure in this type of breaker is constant which is
sufficient enough to break the rated breaking current. In this
type of circuit breakers the breaking capacity is found by
pressure of extinguishing medium
• The prev. Fig. shows the modified arrangement for a double
arc extinguishing chamber. When the contacts are opened the
air flows in the arc extinguishing chamber. The separating of
main contacts lead to closing of auxiliary contacts which will
connect resistance across the arc for a short time. The
auxiliary contacts are mounted in inclined V shaped insulators
© Ramaiah University of Applied Sciences
20
Faculty of Engineering & Technology
Axial Blast CB Contd…
• For low values of currents, the arcing time does not change
appreciably since air pressure is independent of arc current.
For breaking low current, high pressure air will be required.
Due to this the current gets chopped before reaching natural
zero
• This will give rise to high prestriking voltage and the contact
space is not likely, to break down. Therefore these high
voltages must be allowed to discharge to avoid breakdown of
insulation of circuit breaker. Thus resistance switching is
commonly employed in these breakers
• After the arc extinction the pressure on either side of auxiliary
contacts is adjusted in such away that auxiliary contacts open
and resistor circuit is interrupted. Ceramic resistances of non-
linear characteristics are used for resistance switching
© Ramaiah University of Applied Sciences
21
Faculty of Engineering & Technology
Compressed Air System for Air Blast CB
© Ramaiah University of Applied Sciences
22
Faculty of Engineering & Technology
Compressed Air System for Air Blast CB
Contd…
• The air reservoir in the air blast circuit breaker contains air of
pressure of the order of 20-30 kg force/cm2. This air pressure
is maintained by these reservoirs for 4 to 12 repeated
operations
• When the pressure in the air reservoir of the circuit breaker
reduces below a certain value say 20 kgf/cm2, the pneumatic
valve opens automatically and air is allowed to enter in the air
reservoir from compressed air system at high pressure. The
pressure in the air reservoir is then maintained at a desired
value
© Ramaiah University of Applied Sciences
23
Faculty of Engineering & Technology
Compressed Air System for Air Blast CB
Contd…
• The size of compressor depends upon the number of circuit
breakers, the number of makes and breaks expected and
amount of air to be used in each make and break
• The compressor feeds the air at high pressure into the main
receiver through oil filters and water filters
© Ramaiah University of Applied Sciences
24
Faculty of Engineering & Technology
Advantages of Compressed Air Blast CB
• No fire hazards are possible with this type of circuit breaker
• The high speed operation is achieved
• The time for which arc persists is short. Thus the arc gets
extinguished early
• As arc duration is short and consistent, the amount of heat
released is less and the contact points are burnt to a Less
extent. So life of circuit breaker is increased
© Ramaiah University of Applied Sciences
25
Faculty of Engineering & Technology
Advantages of Compressed Air Blast CB
contd…
• The extinguishing medium in this type of circuit breaker is
compressed air which is supplied fresh at each operation. The
arc energy at each operation is less than that compared with
oil circuit breaker. So air blast circuit breaker is most suitable
where frequent operation is required
• This type of circuit breaker is almost maintenance free
• It provides facility of high speed reclosure
• The stability of the system can be well maintained
© Ramaiah University of Applied Sciences
26
Faculty of Engineering & Technology
Disadvantages of Compressed Air Blast CB
• If air blast circuit breaker is to be used for frequent operation
it is necessary to have a compressor with sufficient capacity of
high pressure air
• The maintenance of compressor and other related
equipments is required
• There is possibility of air leakages at the pipe fittings
• It is very sensitive to restriking voltage. Thus current chopping
may occur which may be avoided by employing resistance
switching
© Ramaiah University of Applied Sciences
27
Faculty of Engineering & Technology
Applications of Compressed Air Blast CB
• The air blast circuit breakers are preferred for arc furnace duty
and traction system because they are suitable for repeated
duty
• These type of circuit breakers are finding their best
application in systems operating in range of 132 kV to 400 kV
with breaking capacities upto 7000 MVA
© Ramaiah University of Applied Sciences
28
Faculty of Engineering & Technology
Summary
• Air blast circuit breakers were employed in earlier days for
voltages ranging from 11 to 1100 kV, these type of circuit
breakers are most suitable at high voltages
• As the compressed air is used for arc extinction, this type of
circuit breakers are called as compressed air circuit breakers
• There are two major types of compressed air circuit breakers
i.e. cross blast and axial blast
• In cross blast type, the blast of air cuts across the arc (less
frequently used in practice) and the axial blast types the blast
of air is along with the arc (common in use).

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sam.pptx

  • 1. © Ramaiah University of Applied Sciences 1 Faculty of Engineering & Technology Lecture-17 Air Blast Circuit Breakers Lecture delivered by:
  • 2. © Ramaiah University of Applied Sciences 2 Faculty of Engineering & Technology At the end of this lecture, student will be able to: • Discuss the construction and working principles of air blast circuit breakers • Describe the compression system of compressed air brake circuit breakers • List the advantages, disadvantages and applications of compressed air blast circuit breakers Objectives
  • 3. © Ramaiah University of Applied Sciences 3 Faculty of Engineering & Technology Topics • Air Blast Circuit Breakers • Cross Blast Type CB • Axial Blast CB • Compressed Air System for Air Blast CB
  • 4. © Ramaiah University of Applied Sciences 4 Faculty of Engineering & Technology Air Blast Circuit Breakers • These type of circuit breakers were employed in earlier days for voltages ranging from 11 to 1100 kV. At high voltages this type of circuit breakers are most suitable • In this type of circuit breakers, the compressed air is used for the arc extinction. Hence it is called compressed air circuit breaker
  • 5. © Ramaiah University of Applied Sciences 5 Faculty of Engineering & Technology One Pole of An Extra High Voltage Air Blast Circuit-Breaker
  • 6. © Ramaiah University of Applied Sciences 6 Faculty of Engineering & Technology Construction of an Air Blast Circuit Breaker
  • 7. © Ramaiah University of Applied Sciences 7 Faculty of Engineering & Technology Construction of an Air Blast Circuit Breaker • At the bottom there is a tank which is called air reservoir with the valves. On this reservoir there are three hollow insulator columns • On the top of each insulator column there is double arc extinguishing chamber. The current carrying parts are connected to the arc extinction chambers in series • The assembly of entire arc extinction chamber is mounted on insulators as there exists large voltage between the conductors and air reservoir
  • 8. © Ramaiah University of Applied Sciences 8 Faculty of Engineering & Technology Construction of an Air Blast Circuit Breaker contd… • The double arc extinction chamber is shown separately in the Fig. 2 . It can be seen that for each circuit breaker pole there are six breaks as there are three double arc extinction poles in series • Each arc extinction chamber consists of two fixed and two moving contacts. These contacts can move axially so as to open or close. The position depends on air pressure and spring pressure • The opening rod is operated by the opening mechanism when it gets control signal (may be electrical or pneumatic).This will lead to flow of high pressure air by opening the valve
  • 9. © Ramaiah University of Applied Sciences 9 Faculty of Engineering & Technology Construction of an Air Blast Circuit Breaker contd… • The high pressure air enters the double arc extinction chamber rapidly. Due to the flow of air the pressure on moving contacts increases than spring pressure and contacts open • The contacts travel through a small distance against the spring pressure. Due to the motion of moving contacts the port for outgoing air is closed and the whole arc extinction chamber is filled with high pressure air . But during the arcing period the air passes through the openings shown and takes away ionized air of arc
  • 10. © Ramaiah University of Applied Sciences 10 Faculty of Engineering & Technology Construction of an Air Blast Circuit Breaker contd… • In case of making operation the valve is turned which connects hollow column of insulator and the reservoir. The air is passed to the atmosphere due to which pressure of air in the chamber is dropped to atmospheric pressure and closing of moving contacts is achieved against spring pressure
  • 11. © Ramaiah University of Applied Sciences 11 Faculty of Engineering & Technology Working • An auxiliary compressed air system is required by this type of circuit breaker. This will supply air to the air reservoir of the breaker. During the opening operation, the air is allowed to enter in the extinction chamber which pushes away moving contacts • The contacts are separated and the blast of air will take ionized gases with it and helps in extinguishing the arc. This will require only one or two cycles. There are two major types - cross blast and axial blast • In cross blast type, the blast of air cuts across the arc. It is less frequently used in the practice. In axial blast types the blast of air is along the arc. This type of design is common in use
  • 12. © Ramaiah University of Applied Sciences 12 Faculty of Engineering & Technology 1. Cross Blast Type CB
  • 13. © Ramaiah University of Applied Sciences 13 Faculty of Engineering & Technology 1. Cross Blast Type CB Contd… • The flow of air is across the arc. The moving contact is near to the arc splitter assembly. The air blast forces the arc on to the arc splitter plates. These plates will lengthen the arc. Depending upon the breaking capacity of the breaker, the size and number of plates are decided • The fixed contact is mounted at the base between the two insulating blocks. It consists of a number of silver surfaced spring loaded copper fingers. The arcing portion is surfaced with a silver tungsten alloy • The moving contact consists of flat copper silver faced blade. Resistance switching is not required as sufficient resistance is automatically introduced in the arc to control the restriking transient. The cross blast breakers are commonly used in indoor circuit breakers of medium high voltage class
  • 14. © Ramaiah University of Applied Sciences 14 Faculty of Engineering & Technology 1. Cross Blast Type CB Contd…
  • 15. © Ramaiah University of Applied Sciences 15 Faculty of Engineering & Technology 2. Axial Blast CB
  • 16. © Ramaiah University of Applied Sciences 16 Faculty of Engineering & Technology Axial Blast CB Contd… • There are two subtypes which are shown in the Fig. (a) and (b) viz single blast type and double blast type . The double blast arrangement is also called radial blast type due to the fact that the blast flows radially into the space between the contacts • In this type air flows from high pressure reservoir to the atmosphere through a nozzle, whose design makes air to expand in the low pressure zone. It will attain high velocity. The high speed air flowing axially along the arc will cause removal of heat from the periphery of the arc
  • 17. © Ramaiah University of Applied Sciences 17 Faculty of Engineering & Technology Axial Blast CB Contd… • The diameter of arc reduces to a low value at current zero. At this instant of the arc interruption the contact space is filled with the fresh air. This will make possible to remove the hot gases and fast building up of the dielectric strength of the medium • This will make possible to remove the hot gases and fast building up of the dielectric strength of the medium. As already seen during the contact closing, the air 1mm the extinction chamber is allowed to pass to the atmosphere • This will reduce the pressure on the moving contacts and will assist the closing operation. The total operation is represented in the next Fig.
  • 18. © Ramaiah University of Applied Sciences 18 Faculty of Engineering & Technology Modification in Air Blast CB
  • 19. © Ramaiah University of Applied Sciences 19 Faculty of Engineering & Technology Axial Blast CB Contd… • In air blast circuit breaker, the pressure generated in the extinction chamber is independent of arc current the circuit breaker is said to be of external energy source • The air pressure in this type of breaker is constant which is sufficient enough to break the rated breaking current. In this type of circuit breakers the breaking capacity is found by pressure of extinguishing medium • The prev. Fig. shows the modified arrangement for a double arc extinguishing chamber. When the contacts are opened the air flows in the arc extinguishing chamber. The separating of main contacts lead to closing of auxiliary contacts which will connect resistance across the arc for a short time. The auxiliary contacts are mounted in inclined V shaped insulators
  • 20. © Ramaiah University of Applied Sciences 20 Faculty of Engineering & Technology Axial Blast CB Contd… • For low values of currents, the arcing time does not change appreciably since air pressure is independent of arc current. For breaking low current, high pressure air will be required. Due to this the current gets chopped before reaching natural zero • This will give rise to high prestriking voltage and the contact space is not likely, to break down. Therefore these high voltages must be allowed to discharge to avoid breakdown of insulation of circuit breaker. Thus resistance switching is commonly employed in these breakers • After the arc extinction the pressure on either side of auxiliary contacts is adjusted in such away that auxiliary contacts open and resistor circuit is interrupted. Ceramic resistances of non- linear characteristics are used for resistance switching
  • 21. © Ramaiah University of Applied Sciences 21 Faculty of Engineering & Technology Compressed Air System for Air Blast CB
  • 22. © Ramaiah University of Applied Sciences 22 Faculty of Engineering & Technology Compressed Air System for Air Blast CB Contd… • The air reservoir in the air blast circuit breaker contains air of pressure of the order of 20-30 kg force/cm2. This air pressure is maintained by these reservoirs for 4 to 12 repeated operations • When the pressure in the air reservoir of the circuit breaker reduces below a certain value say 20 kgf/cm2, the pneumatic valve opens automatically and air is allowed to enter in the air reservoir from compressed air system at high pressure. The pressure in the air reservoir is then maintained at a desired value
  • 23. © Ramaiah University of Applied Sciences 23 Faculty of Engineering & Technology Compressed Air System for Air Blast CB Contd… • The size of compressor depends upon the number of circuit breakers, the number of makes and breaks expected and amount of air to be used in each make and break • The compressor feeds the air at high pressure into the main receiver through oil filters and water filters
  • 24. © Ramaiah University of Applied Sciences 24 Faculty of Engineering & Technology Advantages of Compressed Air Blast CB • No fire hazards are possible with this type of circuit breaker • The high speed operation is achieved • The time for which arc persists is short. Thus the arc gets extinguished early • As arc duration is short and consistent, the amount of heat released is less and the contact points are burnt to a Less extent. So life of circuit breaker is increased
  • 25. © Ramaiah University of Applied Sciences 25 Faculty of Engineering & Technology Advantages of Compressed Air Blast CB contd… • The extinguishing medium in this type of circuit breaker is compressed air which is supplied fresh at each operation. The arc energy at each operation is less than that compared with oil circuit breaker. So air blast circuit breaker is most suitable where frequent operation is required • This type of circuit breaker is almost maintenance free • It provides facility of high speed reclosure • The stability of the system can be well maintained
  • 26. © Ramaiah University of Applied Sciences 26 Faculty of Engineering & Technology Disadvantages of Compressed Air Blast CB • If air blast circuit breaker is to be used for frequent operation it is necessary to have a compressor with sufficient capacity of high pressure air • The maintenance of compressor and other related equipments is required • There is possibility of air leakages at the pipe fittings • It is very sensitive to restriking voltage. Thus current chopping may occur which may be avoided by employing resistance switching
  • 27. © Ramaiah University of Applied Sciences 27 Faculty of Engineering & Technology Applications of Compressed Air Blast CB • The air blast circuit breakers are preferred for arc furnace duty and traction system because they are suitable for repeated duty • These type of circuit breakers are finding their best application in systems operating in range of 132 kV to 400 kV with breaking capacities upto 7000 MVA
  • 28. © Ramaiah University of Applied Sciences 28 Faculty of Engineering & Technology Summary • Air blast circuit breakers were employed in earlier days for voltages ranging from 11 to 1100 kV, these type of circuit breakers are most suitable at high voltages • As the compressed air is used for arc extinction, this type of circuit breakers are called as compressed air circuit breakers • There are two major types of compressed air circuit breakers i.e. cross blast and axial blast • In cross blast type, the blast of air cuts across the arc (less frequently used in practice) and the axial blast types the blast of air is along with the arc (common in use).