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Amit kadam/DATE 06/10/22
SCM Review : October-2022
Contents
1. Customer Delivery Performance
2. Customer Premium Freight
3. Supplier Delivery Performance
4. Supplier Premium Freight
5. Current SCM Updates & Challenges
6. Localization and change of payment terms
Customer Delivery Performance : October-2022
100% 100% 100% 100% 100%
97%
100% 100% 100% 100% 99% 99%
0.00%
20.00%
40.00%
60.00%
80.00%
100.00%
Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22
Delivery Performance Target
Key points :-
1. Sales Increased suddenly and BSP290
Schedule adherence fail due to material
defect .
2. In transit material for Tenneco and
Cummins at 7.3 Mil INR
Customer Premium Freight : October-2022
Key points :-
1 ) Zero Air freight outbound in
October Month .
0 0 0 0 0 0 0 0 0 0 0 0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22
Premium Freight
Supplier Premium Freight : October-2022
Key points :-
1. Zero Airfreight in month of October
0 0 0 0 0 0 0 0
134000
0 0 0 0 0
0
50000
100000
150000
200000
250000
300000
350000
400000
450000
Premium Freight Target 0.5 %
Supplier Performance : October-2022
Key points :-
1. Major rejection of NAFCO ,defective part
2639 pcs found in 36000 pcs m further
40000 pcs in process . Real strip material
rejection due to material impurity and
Width over size
2. Ridhi Sidhi 454 kg rejection due to with
oversize
3. SRMM material rejection due to scratch
marks, burr and dimensional issues
4. Raajratna material rejection November
month will be considered from crack
99% 99% 99% 98%
95% 97% 95% 97%
92%
97% 94% 96%
0%
20%
40%
60%
80%
100%
Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22
Delivery Performance Target
Worst Supplier:_
Supplier Code Supplier Name Categories Actually Supplied Qty
Quantity
rejected PPM Qty Scheduled
Quantity
supplied
Delivery Adherence in %
Premium Freight
rating
Delivery rating
Customer
Disruptions
(Warehouse hold,
Shipment stops,
Field failures)
Customer
Disruptions
(Warehouse
hold, Shipment
stops, Field
failures)
Overall
Rating
Risk
grade
NAFC01IN
NATIONAL AEROSPACE FASTENERS
CORP.
BO 36000
2,639.00 73,305.56
59000 59000 100% 10.00 30.0 0 30 70.00 med
SRMM01IN SHREE RAMDEV METALEX LLP RM 48531
721.00 14,856.48
112429 112429 100% 10.00 30.0 0 30 80.00 med
RIDD01IN Riddhi Siddhi Impex
RM 1630
454.00 278,527.61
10262 10262 100% 10.00 30.0 0 30
70.00
med
Material Price Movement : October-2022
Key points :-
1) Average October
buying in SS304 :-
Rs265
2) Average October
buying in SS439:
Rs188
3) Average October
buying in SS441: As
Rs213
4) SS430T1:Rs185
219
188
281
273 274 273
308
317 320 320
310
267 265
145 145 145 145 145
161 164
185 185 185
139
150
156
168
181 177 175
190 190 190 190 188 188
163 158
188 188 190 190
207
218 216 219 217 214 213
293
310
298 298 298 298
337 337 337
301 300 295
337
125
175
225
275
325
375
2019 2020 2021 Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22
SS304 SS430TI SS439 SS441 SS 301/304 1/2 HARD
Inventory Status : October
Current SCM Updates & Challenges :
Category Description Effect
categories
Updates and Challenges
Material and Inventory Sudden schedule
Increase & fluctuations
All Suppliers • SS304 new Rates received from INR265/270 , 430TI-RS184.94, SS439:Rs187,
SS441: RS215/RS220
• As per market intelligence from global Purchasing 300 series price will increase from
November (Meeting with acceronex)
Outbound logistics Sudden Schedule
changes from customer
monthly
Premium
freight
• Customer premium freight Zero in October month .
IMPORT Logistics Shipment and custom
clearance delay
Import
Suppliers
• Registration at ports completed and material receipt on new name
• IEC registration on IEC gate in progress
• SVB PO released and documents plan to send in second week
Gaskets China Ningbo shield • Inventory level increased to 60 days due to drop in schedules from Tenneco ,by
December reduced to 30 day
Fasteners Import Supply Deliveries' • Price reduction received from TECHs by 5% for FBTC21 for new orders .
• NAFCO material with reduce rates for nut from 0.66USD to 0.54 USD
• FBTR20 from November will be in warded with NAFCO with 30% SOB
Localization and Sourcing of Fasteners
Category Description Effect categories Updates and Challenges
Localization Fasteners
New Suppliers
for T Bolt and
Nut
Sundaram Fasteners
• NDA received and Initial Audit done
• Prices received cheaper to Techs
• Supplier internally discussion on feasibility of Manufacturing
• Purchase order released and Time plan submitted for Ahead with FBTC21
• Delay Expected samples delivery by December start ,Tooling development and RM
procurement in process.
• Meetings planned biweekly
SK fasteners
• NDA signoff done
• Visit planning in process to verify the facility supplier (Delayed)
• Currently supplying to Jolly only forged , remaining process is done at customer approved
sources
Time plan : Sundaram Fasteners : FBTC21 Updated 06/10/22
Raw Material New Sourcing
Category Effect categories Updates and Challenges
Raw material
New
Suppliers
• Shett Engineering ( Pending )
• Audit to be planned for the outsourcing slitting process.
• Supplier currently has narrow slitting line in Taloja.
• Development process will be required as per Automotive requirements
• Supplies to Sharda motors and Tenneco also as sub vendor
Jindal Stainless Steelway Limited:
• Audit Done and can be taken Ahead from QA
• Payment terms: Advance payment before delivery is Risk
• Manufacturing constraint of slitting < 40mm
• Facility available in Mumbai for slitting
• PO released For 10 MT

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SCM review OCt-22 - final.pptx

  • 1. Amit kadam/DATE 06/10/22 SCM Review : October-2022
  • 2. Contents 1. Customer Delivery Performance 2. Customer Premium Freight 3. Supplier Delivery Performance 4. Supplier Premium Freight 5. Current SCM Updates & Challenges 6. Localization and change of payment terms
  • 3. Customer Delivery Performance : October-2022 100% 100% 100% 100% 100% 97% 100% 100% 100% 100% 99% 99% 0.00% 20.00% 40.00% 60.00% 80.00% 100.00% Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Delivery Performance Target Key points :- 1. Sales Increased suddenly and BSP290 Schedule adherence fail due to material defect . 2. In transit material for Tenneco and Cummins at 7.3 Mil INR
  • 4. Customer Premium Freight : October-2022 Key points :- 1 ) Zero Air freight outbound in October Month . 0 0 0 0 0 0 0 0 0 0 0 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Premium Freight
  • 5. Supplier Premium Freight : October-2022 Key points :- 1. Zero Airfreight in month of October 0 0 0 0 0 0 0 0 134000 0 0 0 0 0 0 50000 100000 150000 200000 250000 300000 350000 400000 450000 Premium Freight Target 0.5 %
  • 6. Supplier Performance : October-2022 Key points :- 1. Major rejection of NAFCO ,defective part 2639 pcs found in 36000 pcs m further 40000 pcs in process . Real strip material rejection due to material impurity and Width over size 2. Ridhi Sidhi 454 kg rejection due to with oversize 3. SRMM material rejection due to scratch marks, burr and dimensional issues 4. Raajratna material rejection November month will be considered from crack 99% 99% 99% 98% 95% 97% 95% 97% 92% 97% 94% 96% 0% 20% 40% 60% 80% 100% Nov-21 Dec-21 Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 Delivery Performance Target Worst Supplier:_ Supplier Code Supplier Name Categories Actually Supplied Qty Quantity rejected PPM Qty Scheduled Quantity supplied Delivery Adherence in % Premium Freight rating Delivery rating Customer Disruptions (Warehouse hold, Shipment stops, Field failures) Customer Disruptions (Warehouse hold, Shipment stops, Field failures) Overall Rating Risk grade NAFC01IN NATIONAL AEROSPACE FASTENERS CORP. BO 36000 2,639.00 73,305.56 59000 59000 100% 10.00 30.0 0 30 70.00 med SRMM01IN SHREE RAMDEV METALEX LLP RM 48531 721.00 14,856.48 112429 112429 100% 10.00 30.0 0 30 80.00 med RIDD01IN Riddhi Siddhi Impex RM 1630 454.00 278,527.61 10262 10262 100% 10.00 30.0 0 30 70.00 med
  • 7. Material Price Movement : October-2022 Key points :- 1) Average October buying in SS304 :- Rs265 2) Average October buying in SS439: Rs188 3) Average October buying in SS441: As Rs213 4) SS430T1:Rs185 219 188 281 273 274 273 308 317 320 320 310 267 265 145 145 145 145 145 161 164 185 185 185 139 150 156 168 181 177 175 190 190 190 190 188 188 163 158 188 188 190 190 207 218 216 219 217 214 213 293 310 298 298 298 298 337 337 337 301 300 295 337 125 175 225 275 325 375 2019 2020 2021 Jan-22 Feb-22 Mar-22 Apr-22 May-22 Jun-22 Jul-22 Aug-22 Sep-22 Oct-22 SS304 SS430TI SS439 SS441 SS 301/304 1/2 HARD
  • 9. Current SCM Updates & Challenges : Category Description Effect categories Updates and Challenges Material and Inventory Sudden schedule Increase & fluctuations All Suppliers • SS304 new Rates received from INR265/270 , 430TI-RS184.94, SS439:Rs187, SS441: RS215/RS220 • As per market intelligence from global Purchasing 300 series price will increase from November (Meeting with acceronex) Outbound logistics Sudden Schedule changes from customer monthly Premium freight • Customer premium freight Zero in October month . IMPORT Logistics Shipment and custom clearance delay Import Suppliers • Registration at ports completed and material receipt on new name • IEC registration on IEC gate in progress • SVB PO released and documents plan to send in second week Gaskets China Ningbo shield • Inventory level increased to 60 days due to drop in schedules from Tenneco ,by December reduced to 30 day Fasteners Import Supply Deliveries' • Price reduction received from TECHs by 5% for FBTC21 for new orders . • NAFCO material with reduce rates for nut from 0.66USD to 0.54 USD • FBTR20 from November will be in warded with NAFCO with 30% SOB
  • 10. Localization and Sourcing of Fasteners Category Description Effect categories Updates and Challenges Localization Fasteners New Suppliers for T Bolt and Nut Sundaram Fasteners • NDA received and Initial Audit done • Prices received cheaper to Techs • Supplier internally discussion on feasibility of Manufacturing • Purchase order released and Time plan submitted for Ahead with FBTC21 • Delay Expected samples delivery by December start ,Tooling development and RM procurement in process. • Meetings planned biweekly SK fasteners • NDA signoff done • Visit planning in process to verify the facility supplier (Delayed) • Currently supplying to Jolly only forged , remaining process is done at customer approved sources
  • 11. Time plan : Sundaram Fasteners : FBTC21 Updated 06/10/22
  • 12. Raw Material New Sourcing Category Effect categories Updates and Challenges Raw material New Suppliers • Shett Engineering ( Pending ) • Audit to be planned for the outsourcing slitting process. • Supplier currently has narrow slitting line in Taloja. • Development process will be required as per Automotive requirements • Supplies to Sharda motors and Tenneco also as sub vendor Jindal Stainless Steelway Limited: • Audit Done and can be taken Ahead from QA • Payment terms: Advance payment before delivery is Risk • Manufacturing constraint of slitting < 40mm • Facility available in Mumbai for slitting • PO released For 10 MT