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Belt conveyor atau konveyor sabuk
adalah pesawat pengangkut yang
digunakan untuk memindahkan muatan
dalam bentuk satuan atau tumpahan,
dengan arah horizontal atau membentuk
sudut dakian/inklinasi dari suatu sistem
operasi yang satu ke sistem operasi yang
lain dalam suatu line proses produksi,
yang menggunakan sabuk sebagai
penghantar muatannya.
 Kapasitas : 3000 kg/jam
 Panjang lintasan : 460 cm
 Sudut kemiringan : 15˚
 Lebar belt : 400 mm
 Material angkut : arang tempurung kelapa
 Berat massa jenis : 0,57 g/cm³
Komponen belt conveyor
1. Rangka/frame
2. belt
3. Roller drum
4. Idler roll pembalik/return
5. Idler roll pembawa/carrying
6. Seting belt (Belt Take-Up)
7. Bantalan
8. Motor penggerak
9. Frame penyangga
Panjang : 45,5 cm
Diameter roll : 35cm
Diameter as roll : 3cm
Ketebalan plat : 1cm
Panjang roll : 40cm
Diameter luar : 5,8cm
Diameter as : 1cm
Roller Drum
Roller Idler
Jenis belt : rubber belt 3ply
Ukuran belt : 400mm
Baut tensioning : 19 mm
Jarak tensioning : 30 cm
Belt/Sabuk
Tensioning Belt
Daya motor : 1400 rpm
: 2 HP = 1,5 kw
Gear box : 1 : 50
Panjang sabuk/type : b35
Ukuran puley M : 3 inc
R : 6 inc
Jarak antar puley : 30 cm
Motor penggerak
Pulley
Bearing Pillow Block Bearing Take Up Unit
Bantalan idler
 Berat muatan persatuan panjang conveyor adalah
Wm =
𝑄𝑡
0,06 ×v
(kg/m)
 Kecepatan putar roller
n =
60 × 𝑣 ×1000
𝜋 × 𝐷
(rpm)
 Kecepatan belt
v =
𝜋 ×𝐷×𝑛
60
(m/s)
 Tegangan Efektif pada belt
Fp =
6120 × 𝑃
𝑣
 Daya rencana
( P d ) = fc × Pm (kW)
• Momen puntir rencana
M P = 9,74 × 105 𝑃𝑑
𝑛
• Torsi yang terjadi
T = Wo × Dp/2 (N.m)
1. Kelebihan Belt Conveyor
Mampu membawa beban yang berkapasitas besar
Kecepatan sabuk dapat diatur untuk menetapkan jumlah material
yang dipindahkan persatuan waktu
Dapat bekerja dalam arah yang miring tanpa membahayakan
operator yang mengoperasikannya
Memerlukan daya yang lebih kecil, sehingga menekan biaya
operasinya
Tidak mengganggu lingkungan karena tingkat kebisingan dan
polusi yang rendah
Aliran pengangkutan berlansung secara terus menerus/kontinu
2. Kelemahan Belt Conveyor
Terhadap pengaruh luar, misalnya timbul kerusakan pada pinggir
dan permukaan belt, sabuk bisa robek karena batuan yang keras dan
tajam atau lepasnya sambungan sabuk.
Biaya perawatannya sangat mahal.
Kemiringan/sudut inklinasi yang terbatas.
Kelebihan dan Kelemahan
 Dalam mesin conveyor harus mempetimbangkan jenis material
untuk menentukan sudut kemiringan
 Sudut kemiringan berkisar 10˚-18˚karena jika lebih dari itu
material yang diangkut akan merosot/jatuh
 Tidak dapat membangun mesin conveyor sesuai keinginan karena
harus mengikuti keseterdian komponen yang ada seperti belt yang
lebarnya 400mm-1600mm
 Biaya perawatannya yang relative murah jika tepat dalam
penangananya seperti saat membersihkan conveyor yang sedang
beroprasi maupun pelumasan pada bantalan roll drum maupun idler
untuk menjaga kinerjanya tetap baik.
Perancangan belt conveyor pengangkut arang dengan kapasitas 3000

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Perancangan belt conveyor pengangkut arang dengan kapasitas 3000

  • 1.
  • 2. Belt conveyor atau konveyor sabuk adalah pesawat pengangkut yang digunakan untuk memindahkan muatan dalam bentuk satuan atau tumpahan, dengan arah horizontal atau membentuk sudut dakian/inklinasi dari suatu sistem operasi yang satu ke sistem operasi yang lain dalam suatu line proses produksi, yang menggunakan sabuk sebagai penghantar muatannya.
  • 3.  Kapasitas : 3000 kg/jam  Panjang lintasan : 460 cm  Sudut kemiringan : 15˚  Lebar belt : 400 mm  Material angkut : arang tempurung kelapa  Berat massa jenis : 0,57 g/cm³
  • 4. Komponen belt conveyor 1. Rangka/frame 2. belt 3. Roller drum 4. Idler roll pembalik/return 5. Idler roll pembawa/carrying 6. Seting belt (Belt Take-Up) 7. Bantalan 8. Motor penggerak 9. Frame penyangga
  • 5. Panjang : 45,5 cm Diameter roll : 35cm Diameter as roll : 3cm Ketebalan plat : 1cm Panjang roll : 40cm Diameter luar : 5,8cm Diameter as : 1cm Roller Drum Roller Idler
  • 6. Jenis belt : rubber belt 3ply Ukuran belt : 400mm Baut tensioning : 19 mm Jarak tensioning : 30 cm Belt/Sabuk Tensioning Belt
  • 7. Daya motor : 1400 rpm : 2 HP = 1,5 kw Gear box : 1 : 50 Panjang sabuk/type : b35 Ukuran puley M : 3 inc R : 6 inc Jarak antar puley : 30 cm Motor penggerak Pulley
  • 8. Bearing Pillow Block Bearing Take Up Unit Bantalan idler
  • 9.  Berat muatan persatuan panjang conveyor adalah Wm = 𝑄𝑡 0,06 ×v (kg/m)  Kecepatan putar roller n = 60 × 𝑣 ×1000 𝜋 × 𝐷 (rpm)  Kecepatan belt v = 𝜋 ×𝐷×𝑛 60 (m/s)  Tegangan Efektif pada belt Fp = 6120 × 𝑃 𝑣  Daya rencana ( P d ) = fc × Pm (kW) • Momen puntir rencana M P = 9,74 × 105 𝑃𝑑 𝑛 • Torsi yang terjadi T = Wo × Dp/2 (N.m)
  • 10.
  • 11. 1. Kelebihan Belt Conveyor Mampu membawa beban yang berkapasitas besar Kecepatan sabuk dapat diatur untuk menetapkan jumlah material yang dipindahkan persatuan waktu Dapat bekerja dalam arah yang miring tanpa membahayakan operator yang mengoperasikannya Memerlukan daya yang lebih kecil, sehingga menekan biaya operasinya Tidak mengganggu lingkungan karena tingkat kebisingan dan polusi yang rendah Aliran pengangkutan berlansung secara terus menerus/kontinu 2. Kelemahan Belt Conveyor Terhadap pengaruh luar, misalnya timbul kerusakan pada pinggir dan permukaan belt, sabuk bisa robek karena batuan yang keras dan tajam atau lepasnya sambungan sabuk. Biaya perawatannya sangat mahal. Kemiringan/sudut inklinasi yang terbatas. Kelebihan dan Kelemahan
  • 12.  Dalam mesin conveyor harus mempetimbangkan jenis material untuk menentukan sudut kemiringan  Sudut kemiringan berkisar 10˚-18˚karena jika lebih dari itu material yang diangkut akan merosot/jatuh  Tidak dapat membangun mesin conveyor sesuai keinginan karena harus mengikuti keseterdian komponen yang ada seperti belt yang lebarnya 400mm-1600mm  Biaya perawatannya yang relative murah jika tepat dalam penangananya seperti saat membersihkan conveyor yang sedang beroprasi maupun pelumasan pada bantalan roll drum maupun idler untuk menjaga kinerjanya tetap baik.