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PRESENTATIONOF WORKINGCAPITALMANAGEMENT
PRESENTEDBY-
RINSHISINGh
TOPIC- JUST IN TIME & INVENTORY MANAGEMENT OF BIG
BAZAAR
INTRODUCTION
 JIT is manufacturing philosophy involving an
integrated set of procedures/activities designed to
achieve a volume of production using minimal
inventories
 A highly coordinated processing system in which
goods move through system and services are
performed as just they need.
HISTORY
 Evolved in Japan after World War 2 as a result of their
diminishing market share in auto industry
 Founded by Taiichi Ohno vice president of Toyota
 Basically implemented in Toyota plant 1950,well
established after 1970
FOLLOWERS
 Adopted by General Electrical in the USA in the 1980
 Some companies referred JIT with different names:-
Toyota-Toyota system
IBM-Continuous flow manufacturing
GE-Management by sight
HEWLETT-PACKARD-Stockless production &
repetitive manufacturing system
OBJECTIVE OF JIT PURCHASING
 TO reduce all non value added activities
 Elimination of in plant inventory
 Elimination of in plant transit
 Quality & reliability improvements
FUNCTIONING OF JIT
 Involves keeping stock level to a minimum
 Stock arrives just in time to be used in production
 Works best where there is a close relationship between
manufacturer & suppliers
 Goods not produced unless firm has an order from a
customer
 Aims to get high level of output at the lower unit cost
 A method of production control
 No demand-No production
CONTINUES..
 Anticipated/Planned consumer demand triggers
production
 Finished goods assembled just in time to be sold to the
customer
 Components part assembled just in time to become
finished goods
 Materials purchased just in time to make component
parts
ADVANTAGES OF JIT
 Capital not tied up in stocks
 Less space required for stock
 Closer relationship with supplier
 Reduced deteriorations
 Less vulnerability to fashion and technology changes
 Reduced in stock holding costs
 Increased in cash flows
DISADVANTAGES OF JIT
 Danger of disrupted production due to non arrival of
supplies
 Danger of lost sales
 High dependence on suppliers
 Less time for quality control on arrival of materials
 Increased ordering & admin cost
 May lose bulk buying discount
STRATEGY
 They divided India into 3 categories:-
 India One:-Consuming class which includes upper
middle& lower middle class(14% of India’s population)
 India Two:-Serving class which includes people like drivers,
house-hold helps, office peons etc.(55% of India’s
population )
 India Three:-Struggling class(remaining 31% of India’s
population)
Supply chain management at big
bazaar
 Procurement in big bazaar happens from
i. Central distribution center.
ii. Local vendors.
 The stock in the store is managed by automated
replenishment system (ARS).
 The CDS are located in such a strategically positioned
so that it can easily caters to tha nearby big bazaar.
 For the store of eastern zone the CDS is located at
Barasat.
Types of inventories maintained..
 Inventories maintained in big bazaar are,
1. Food
2. Staples
3. Apparel
4. Beauty product.
5. Utensils
 Inventory maintenance
1. As depending on the automated replenishment
system.
2. At reorder levels are set based upon previous months.
Unexpected demands
 contact nearby big bazaar.
 contact other FBB stores.
 Contact pantaloons.
 They never try to lose the customer and hence provide
them the best help.
Perishable goods
 Goods like vegetables are maintained in a shop in shop
format.
 This is not directly maintained by big bazar but
outside vendors.
 The bills are under open MRP which is settled on a
daily bases.
JIT inventory Management & Big Bazaar Supply chain & inventory management
JIT inventory Management & Big Bazaar Supply chain & inventory management
JIT inventory Management & Big Bazaar Supply chain & inventory management
JIT inventory Management & Big Bazaar Supply chain & inventory management
JIT inventory Management & Big Bazaar Supply chain & inventory management

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JIT inventory Management & Big Bazaar Supply chain & inventory management

  • 2. INTRODUCTION  JIT is manufacturing philosophy involving an integrated set of procedures/activities designed to achieve a volume of production using minimal inventories  A highly coordinated processing system in which goods move through system and services are performed as just they need.
  • 3. HISTORY  Evolved in Japan after World War 2 as a result of their diminishing market share in auto industry  Founded by Taiichi Ohno vice president of Toyota  Basically implemented in Toyota plant 1950,well established after 1970
  • 4. FOLLOWERS  Adopted by General Electrical in the USA in the 1980  Some companies referred JIT with different names:- Toyota-Toyota system IBM-Continuous flow manufacturing GE-Management by sight HEWLETT-PACKARD-Stockless production & repetitive manufacturing system
  • 5. OBJECTIVE OF JIT PURCHASING  TO reduce all non value added activities  Elimination of in plant inventory  Elimination of in plant transit  Quality & reliability improvements
  • 6. FUNCTIONING OF JIT  Involves keeping stock level to a minimum  Stock arrives just in time to be used in production  Works best where there is a close relationship between manufacturer & suppliers  Goods not produced unless firm has an order from a customer  Aims to get high level of output at the lower unit cost  A method of production control  No demand-No production
  • 7. CONTINUES..  Anticipated/Planned consumer demand triggers production  Finished goods assembled just in time to be sold to the customer  Components part assembled just in time to become finished goods  Materials purchased just in time to make component parts
  • 8.
  • 9. ADVANTAGES OF JIT  Capital not tied up in stocks  Less space required for stock  Closer relationship with supplier  Reduced deteriorations  Less vulnerability to fashion and technology changes  Reduced in stock holding costs  Increased in cash flows
  • 10. DISADVANTAGES OF JIT  Danger of disrupted production due to non arrival of supplies  Danger of lost sales  High dependence on suppliers  Less time for quality control on arrival of materials  Increased ordering & admin cost  May lose bulk buying discount
  • 11.
  • 12.
  • 13.
  • 14.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19.
  • 20.
  • 21.
  • 22.
  • 23. STRATEGY  They divided India into 3 categories:-  India One:-Consuming class which includes upper middle& lower middle class(14% of India’s population)  India Two:-Serving class which includes people like drivers, house-hold helps, office peons etc.(55% of India’s population )  India Three:-Struggling class(remaining 31% of India’s population)
  • 24.
  • 25.
  • 26.
  • 27. Supply chain management at big bazaar  Procurement in big bazaar happens from i. Central distribution center. ii. Local vendors.  The stock in the store is managed by automated replenishment system (ARS).  The CDS are located in such a strategically positioned so that it can easily caters to tha nearby big bazaar.  For the store of eastern zone the CDS is located at Barasat.
  • 28. Types of inventories maintained..  Inventories maintained in big bazaar are, 1. Food 2. Staples 3. Apparel 4. Beauty product. 5. Utensils  Inventory maintenance 1. As depending on the automated replenishment system. 2. At reorder levels are set based upon previous months.
  • 29.
  • 30.
  • 31.
  • 32. Unexpected demands  contact nearby big bazaar.  contact other FBB stores.  Contact pantaloons.  They never try to lose the customer and hence provide them the best help.
  • 33. Perishable goods  Goods like vegetables are maintained in a shop in shop format.  This is not directly maintained by big bazar but outside vendors.  The bills are under open MRP which is settled on a daily bases.