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LANTHANUM CARBONATE CENTRIFUGE TRIAL
OCTOBER 2014
Purpose
The purpose of the Lanthanum carbonate centrifuge trial was to determine the following criteria:
 Can we successfullycentrifuge Lanthanum carbonate
 Can the centrifugedmaterial meet specifications
 Can we achieve feedrates conducive to reaching Phase I goals for Lanthanum Oxide. Phase I Rates are 4,416 MT/year
or 14.2 MT/dayof La Oxide. This equatesto a centrifuge rate of 6.18 Kg/minof La Carbonate for one centrifuge and
wouldrequire 4 centrifuges of the same capacitycurrentlybeing used (assuming 300 Kg per discharge witha cycle
time of 48.5 minper centrifuge).
Description
LanthanumCarbonate slurrywas produced fromthe LanthanumPrecips intoLanthanumSurge Tank, TK131. This slurrywas
then transferred to the Centrifuge FeedTank, F65-TK130, using one of the ODS pumps at the bottomof TK131. The Lanthanum
Carbonate slurryinF65-TK130 was then circulatedinthe feedheader for the centrifugesandfedonlyto Centrifuge 160, F65-
CENH160. The planfor the trialincluded usingCentrifuge 160, F65-CENH160, so that onlyone centrifuge wouldbe
contaminatedwith Lanthanum. The discharge spool piece on CENH160 was removedanda modifiedspool piece was installed
to allowthe filtrate andwash water to be sent to the tote for collection. The tote was thenpumped back to F60-TK131 as
neededto keepthe centrifuge running. This filtrate and washwater collectedinF60-TK131 was pumped to the lanthanum
thickeners.
There were twoseparate Lanthanum centrifuge trialsperformed. The first trialwas performedusing a 20 micronclothandthe
second trial was performedusinga 30 micron cloth. Between the twotrials, DidyOxalate cleanup materialwas re-slurried and
transferredintothe centrifuge feed tank andthenrun through Centrifuge 160.
Samples were takenof each cake discharge andsent to the lab for PSD, Na, Cl andtREO analyses. Samples were alsotaken of
the water wash for Na analysis.
Belowis a flow diagram ofthe Centrifuge trial.
F60-TK131
Surge Tank
F65-TK130
Centrifuge Feed
Tank
F60-TK131
Surge Tank
F65-CENH160
Centrifuge
La Carb Slurry
LaCarbSlurry
La Carb Solids
FitrateandWash
Water
To Lanthanum Thickeners
Hot RO Wash Water
A typical centrifuge cycle consists offour phases. These phases are the LoadingPhase, the Washing Phase, the Spinning Phase
and the Discharge Phase. All four phases contribute to the overall cycle time of one batchof material throughthe centrifuge.
LoadingPhase – This phase has the potential to contribute the most time to the overallcycle time. The centrifugesinuse are
currentlyloadedbycake thickness. The cake is loaded into the centrifuge untilthe cake sensor sensesthat the cake
has built to a layer matching the desiredthickness settingset bythe operator. The cake sensor will initiate a drain
step andallow the centrifuge to re-loadmore cake after the drainingstep. This draining and re-loadingmayoccur
numerous timesuntilthe basket is full and the centrifuge moves to the Washing Phase.
Washing Phase – This phase will always contribute the same amount oftime to eachcycle that has beenpreset bythe operator.
The water washis done with hot RO water. A spraybar inside the centrifuge is equippedwith7 spraynozzles that are
adjustedto cover the entire cake in the basket as it spins past the spraybar. Thiscreates a plug flow of wash water
through the cake to the discharge ofthe centrifuge.
Spinning Phase – This phase will always contribute the same amount of time to eachcycle that hasbeen preset bythe operator.
The spinning phase is usuallyperformed at a higher speed and removes the free water that is left inthe cake from the
Washing Phase. The time for the spinningis determinedto achieve a moisture level onthe dischargedcake.
Discharge Phase – This Phase dischargesthe cake from the centrifuge andcontributes the least amount of time to the overall
cycle. This phase moves the cutting knife intothe cake andremoves it from the basket. The cake falls fromthe knife
blade intoaninternal hopper that feeds andauger that moves the material out of the centrifuge ontoa conveyor that
moves the material into a sling.
For Trial 1, the Loading Phase accountedfor 75% of the overall time per centrifuge cycle. For Trial 2, the LoadingPhase
accountedfor 71 % of the overall time per centrifuge cycle. EachCycle and its parameters canbe seeninthe tablesinthe
Appendix. White boxes outlinedin redindicate a change to the parameter for that particular cycle.
CENTRIFUGETRIALS
TRIAL 1
Trial 1 of the Lanthanum Carbonate Centrifuge trials involvedfilteringapproximately8,400 gallons of La Carbonate slurry
through centrifuge 160. This runrequirednine centrifuge cycleswhichyielded2,245 Kg of La Carbonate solids that hadan
average moisture content of 25 % free moisture. The 20 micron clothwas verygood at capturingthe solids. The filtrate was
visuallyveryclear (novisible suspendedsolids). However, this clothlimitedthe feed rate to less than30 gpm andwas hardfor
the filtrate andwashwater to pass through during the loadingandwashingphases. Thistight clothwas causing the filtrate to
puddle ontop ofthe cake andthis liquidwould buildupand would activate the cake sensor sending the centrifuge into
numerous drains per cycle. The result of this was long loadingtimes.
The first cycle was fed at 42 gpm anddischargeda visuallycloudyfiltrate. Cycle 2 was fedat 30 gpm with visuallyclear filtrate.
Cycles 3 through9 were fedat 28 gpm with visuallyclear filtrate. The average loadingphase time was 72 minutes with an
average totalcycle time of 96 minutes. The average cake discharge weight for the 9 cycles was 241 Kg. This ledto anaverage
centrifuge rate of2.50 Kg/minof La Carbonate for Trial 1 which is 40.6% of Phase I rates onanOxide basis for one centrifuge.
The best centrifuge cycle during thistrialachieved a centrifuge rate of 2.95 Kg/minof La Carbonate which is 47.7% of Phase I
rates onan Oxide basis for one centrifuge. See the graphbelow.
The Samplestaken for the cake discharges inTrial1 were analyzedfor %LOI, %H2O, %Cl(w/w), %Na2O(w/w) andtREO. This
data can be seenthe Table 1 at the endof this section.
The %Na/tREO data was well below the specificationof 0.25% for the first 8 cycles withthe ninthcycle beingjust slightlyhigher
than specification. The increase inthe Na content throughthe last 3 cycles is unexplainable because cycles 6 through9 were
run with the same parameters. See the graphbelow.
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9
KG/MIN TRIAL 1 CENTRIFUGE RATE FOR ONE CENTRIFUGE
PHASE I RATE
ACTUAL RATE
0.0000
0.0500
0.1000
0.1500
0.2000
0.2500
0.3000
CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9
%Na2O
% Na2O/Treo TRIAL 1
Na2O
SPEC
When the conductivityreadingand the analytical results for the %Na content of the filtrate for cycle 9 are plotted withthe
analyticaldata for the cake, the indicationis that the %Na content of the cake for cycle 9 wouldhave beenbelow the
specification. This couldbe an anomalywith the analytical result for the cake from cycle 9. Another theoryfor this highNa
reading for cycle 9 couldbe due to a non-soluble Na crystalline structure that mayhave beenformedinthe Precipprocess. See
the graphbelow.
The %Cl/tREO waswell below the Grace specification of 0.6% for all9 centrifuge cycles. With exceptionto cycle 6 andcycle 9,
the remaining7 cycles for Trial 1 met the specification of 0.20% maximum indicated for BASF. See the graphbelow
0
50
100
150
200
250
0.0000
0.0500
0.1000
0.1500
0.2000
0.2500
0.3000
CYCLE
1
CYCLE
2
CYCLE
3
CYCLE
4
CYCLE
5
CYCLE
6
CYCLE
7
CYCLE
8
CYCLE
9
%Na2O
% Na2O/Treo for Cake and Filtrate
Na2O CAKE
SPEC
CONDUCTIVITY Filtrate
Na Reading Filtrate
0.0000
0.1000
0.2000
0.3000
0.4000
0.5000
0.6000
0.7000
CYCLE 1CYCLE 2CYCLE 3CYCLE 4CYCLE 5CYCLE 6CYCLE 7CYCLE 8CYCLE 9
%CHLORIDE
% CHLORIDE/tREO
CHLORIDE
Grace spec
BASF spec (max)
TRIAL 2
Trial 2 of the Lanthanum Carbonate Centrifuge trials involvedfilteringapproximately8,700 gallons of La Carbonate slurry
through centrifuge 160. This runrequired sevencentrifuge cycleswhichyielded 1,762 Kg of La Carbonate solids that hadan
average moisture content of 29 % free moisture. The 30 micron cloth was as effective as the 20 microncloth at capturing the
solids as thisfiltrate was alsoveryclear with novisible suspendedsolids. The 30 micron cloth was not as limitingon the feed
rate as the 20 microncloth. Feedrates withthe 30 micronclothwere 75 % better thanthe feed rates withthe 20 microncloth.
Even with better feed rates, this cloth was stillcausing the filtrate to puddle ontop of the cake and this liquidwouldbuildup
and would activate the cake sensor sendingthe centrifuge intonumerous drains per cycle. The loading times for this trial were
19.4% shorter thanthe trial withthe 20 microncloth.
The first cycle was fed at 42 gpm and allother cycles were fed at 49 gpm. The filtrate remained visuallyclear with 49 gpm being
the maximum feedrate achievable. The average loadingphase time was 58 minuteswith anaverage totalcycle time of82
minutes. The average cake discharge weight for the 7 cycles was 252 Kg. This led to anaverage centrifuge rate of 3.08 Kg/min
of La Carbonate for Trial 2 which is 49.7 % of Phase I rates onan Oxide basis for one centrifuge. The best centrifuge cycle
during this trial achieveda centrifuge rate of 3.79 Kg/minof La Carbonate which is 61.3 % of Phase I rateson an Oxide basisfor
one centrifuge. Attempts to change the parameters to achieve better centrifuge rates were unsuccessful and ledto the decline
in the centrifuge rates per cycle. See the graphbelow.
The Samplestaken for the cake discharges inTrial2 were analyzedfor %LOI, %H2O, %Cl(w/w), %Na2O(w/w) andtREO. This
data can be seenthe Table 2 at the endof this section.
The %Na/tREO data for Trial2 was well belowthe specification of0.25% for all the cycleswiththe exception ofthe second
centrifuge cycle. The increase in the Na content for the secondcycle was due to the Centrifuge feed valve leakingthroughand
allowing slurryto enter the centrifuge duringthe washandspinningsteps. A handvalve was closedat the endof the loading
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7
KG/MIN
TRIAL 2 CENTRIFUGE RATE FOR ONE CENTRIFUGE
PHASE I RATE
ACTUAL RATE
phase for all subsequent cycles to prevent slurryfrom entering the centrifuge during the WashandSpinning phases. See the
graph below.
The %Cl/tREO waswell below the Grace specification of 0.60 % for all centrifuge cyclesexcept cycle 2. The BASFspecification of
0.20 % maximum was achievedbythe remaining cycles. See the graphbelow
0.000
0.100
0.200
0.300
0.400
0.500
0.600
0.700
0.800
0.900
CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7
%Na2O
% Na2O/Treo TRIAL 2
Na2O
SPEC
Feedvalve
leakingthrough
0.000
0.200
0.400
0.600
0.800
1.000
1.200
CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7
%CHLORIDE
% CHLORIDE/tREO
CHLORIDE
Grace spec
BASF spec (max)
Feedvalve
leakingthrough
TABLE 1:
TABLE 2:
% LOI % tREO (100-LOI) %H2O %(w/w) Cl %(w/w)Na2O %Cl/tREO %Na/tREO
NR-0043-141009 LA CENT CAKE #1 55.2 44.8 23.4 0.026 0.005 0.058 0.012
NR-0043-141008 LA CARB CYCLE 2 CAKE 57.2 42.78 30.9 0.003 0.028 0.007 0.065
NR-0043-141008 LA CARB CYCLE 3 CAKE 57.4 42.61 31.3 0.042 0.016 0.099 0.038
NR-0043-141010 LA CENT CAKE 4 56.8 43.24 26.8 0.029 0.009 0.067 0.020
NR-0043-141010 LA CENT CAKE 5 61.9 38.06 36.3 0.033 0.021 0.087 0.054
NR-0043-141010 LA CENT CAKE 6 58.6 41.44 29.3 0.139 0.010 0.335 0.023
NR-0043-141010 LA CENT CAKE 7 60.3 39.69 33.3 0.045 0.045 0.113 0.114
NR-0043-141010 LA CENT CAKE 8 58.8 41.25 28.1 0.014 0.077 0.033 0.187
NR-0043-141010 LA CENT CAKE 9 57.8 42.25 25.4 0.145 0.120 0.343 0.284
TABLE 1 -- Solids Analyses Trial 1
% LOI %H2O % tREO (100-LOI) %(w/w) Cl %(w/w)Na2O %Cl/tREO %Na2O/tREO
NR-0043-CENT CAKE 2.1 54.9 30.1 45.1 0.048 0.020 0.106 0.044
NR-0043-CENT CAKE 2.2 57.5 40.5 42.5 0.484 0.330 1.140 0.777
NR-0043-CENT CAKE 2.3 56.6 39.1 43.4 0.029 0.016 0.067 0.037
NR-0043-CENT CAKE 2.4 54.3 35.9 45.7 0.068 0.019 0.149 0.042
NR-0043-CENT CAKE 2.5 53.8 35.2 46.2 0.085 0.048 0.184 0.103
NR-0043-CENT CAKE 2.6 51.9 32.5 48.1 0.094 0.037 0.195 0.077
NR-0043-CENT CAKE 2.7 52.6 33.5 47.4 0.027 0.011 0.058 0.022
Table 2 -- Solids Analyses Trial 2
TRIAL COMPARISON
The table belowshows the comparison ofthe data betweenthe two centrifuge trials.
The centrifuge rate of both Trials compared to Phase I rates is shown below.
Both of the centrifuge trialsproduced Lanthanum Carbonate cake that wasbelow the percent sodiumspecificationof
0.25%Na/tREO.
Cycle 2 on Trial 2 was above the specificationdue to the centrifuge feed valve leaking slurryinto the centrifuge duringthe Wash
and Spinning Phases.
Cycle 9 on Trial 1 was slightlyabove the specificationfor %Na withno knownexplanation. The conductivityreadings that were
taken onthe washfiltrate alongwith the analysis from the lab would indicate that the %Na oncycle 9 wouldhave been
expectedto be below the specification. See the graphbelow.
CLOTH
SIZE
(MICRON)
SLURRY
FEED
% TSS
FEED
RATES
(GPM)
TOTAL
FILTRATE
FED (GAL)
TOTAL
CAKE
DROPPED
(KG)
AVG
CYCLE
TIME
(MIN)
AVG WEIGHT
DROPPED
PER CYCLE
(KG)
AVG
MOISTURE
CONTENT (%)
AVG
%Cl/tREO
AVG
%Na2O/tREO
AVG
CENT
RATE
(KG/MIN)
PERCENT
OF PHASE
I RATE
(%)
TRIAL 1 20 10.6 28 8400 2245.5 96 241 25.2 0.127 0.089 2.50 40.6
TRIAL 2 30 16.8 49 8700 1762 82 252 29.4 0.271 0.157 3.08 49.7
0.00
1.00
2.00
3.00
4.00
5.00
6.00
7.00
CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9
KG/MIN
TRIAL 1 & 2 CENTRIFUGE RATE FOR ONE CENTRIFUGE
PHASE I RATE TRIAL 1 20 micron TRIAL 2 30 micron
Both of the centrifuge trialsproducedLanthanum Carbonate cake that wasbelow the Grace specificationof 0.6 % Cl/tREO.
Cycle 2 for Trial 2 was above this specificationof 0.6% Cl due to the centrifuge feed valve leakingslurryinto the centrifuge while
performing the WashandSpinning Phases.
For the total of16 cycles, 13 out of 16 cycles (or 81.25 %) were below the BASF maximumspecificationof 0.20 % Cl/tREO. See
the graphbelow.
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9
%Na2O TRIAL 1 & 2 % Na2O/tREO
SPEC % Na2O/tREO TRIAL 1 % Na2O/tREO TRIAL 2
Feedvalve
leakingthrough
0
0.2
0.4
0.6
0.8
1
1.2
CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9
%CHLORIDE
TRIAL 1 & 2 % CHLORIDE/tREO
Grace spec BASF spec (max) % CHLORIDE TRIAL 1 % CHLORIDE TRIAL 2
Feed valve
SUMMARYAND CONCLUSIONS
SUMMARY
With the assumptionof 300 Kg of LanthanumCarbonate cake being discharged at each centrifuge cycle and the use of the
current size of centrifuge, a cycle time of approximately 48 minutes wouldbe required per centrifuge andfour centrifuges
wouldbe requiredto meet Phase I rates for La Oxide. Thisperformance wouldequate to a centrifuge rate of 6.18 kg/minof La
Carbonate per centrifuge.
In both centrifuge trials, the centrifuge rates for Trial1 andTrial2 were 40.6 % and49.7 % of Phase I rates for four centrifuges,
respectively. This improvedperformance towardPhase I rates for Trial 2 is due to the decrease in the loadingtimes which is
attributed to the larger 30 micron cloththat was used for Trial2. However, the Lanthanum Carbonate cake produced during
these two trialshad acceptable free moisture content andthe qualitywas well withinspecifications for Na andCl. The spinning
time during the SpinningPhase was decreased after the first andsecondcycle of Trial 1 to increase the moisture inthe cake
that was being dischargedfrom the centrifuge. The first two cake discharges fromTrial1 were verydustywhen enteringthe
slingfrom the conveyor.
All of the LanthanumCarbonate that was centrifuged during these two trials was fedto the new La Calciner and convertedto La
Oxide with nonegative impacts during conveying or calcining of the material.
The following conclusions canbe drawn fromthe two Lanthanum Carbonate Centrifuge Trials.
 LanthanumCarbonate canbe successfullycentrifugeddirectlyfrom the Lanthanum Carbonate Precips without
thickening ofthe slurry.
 The Na andCl content of the centrifuged cake can be washedawayinthe centrifuge wash phase to meet
specifications.
 The centrifugedcake was averaging moisture contents of 25 to 30% andwas fed into the Lanthanum calciner with no
negative issues.
 The abilityto wash the Na andCl out of the cake witha minimal amount of RO water wouldgreatlyreduce the
hydraulic load currentlyused at the Lanthanumthickeners anddrum filter. Thiswouldalso eliminate the use of many
pieces ofagedequipment andthe costs associatedwithmaintaining the equipment.
 Further testing witha larger size cloth (~40 micron) in the centrifuge is recommended to see ifbetter centrifuge rates
can be achievedto reachthe Phase I goals. Based onthe increased centrifuge rate experienced betweenthe 20
micron and30 microncloths, a significant increase inthe centrifuge rate wouldbe expectedwiththe increased cloth
size from 30 micronto 40 micron. Thiswouldrequire about 5-7 days ofno productionfor the NDPR circuit to run
another trial usingone of the NDPR centrifuges.
 The current centrifuge capacitieswouldbe expectedto achieve discharge weights of La Carbonate cake onaverage of
300 Kg. However, the requiredcycle time of about 48 minutesneededto meet the Phase I rates maynot be feasible.
For LanthanumCarbonate, Centrifuges witha larger capacitymayneedto be exploredto keep the number of
centrifuges required andthe cycle timesper centrifuge to a minimum.
 Subsequent to these two LanthanumCarbonate Trials, a visit bythe manufacturer of the centrifuges (ComiCondor)
was made to MountainPass. Much waslearnedfrom the representative from ComiCondor on how to feedthe
centrifuges and reduce the loading times and maximize the amount ofmaterial loaded. These teachings have been
appliedto the centrifuge operations for NDPR withmuchsuccessinachieving loadingrates andcycle times congruent
with Phase I ratesfor NDPR.
APPENDIX
TRIAL 1 CENTRIFUGE DATA
cycle time CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9
Phase List Name Parameter Spec typical min.
Loading P1 Basket Reading Speed(rpm) 300 300 300 500 500 500 600 600 600 600
Loading P2 Loading Time(sec) 2700 25 2700 2700 2700 2700 2700 2700 2700 2700 2700
Loading P3 Cake Thickness(in) 3 3 3 3 4 4 4 4 4 4
Loading P4 Basket Draining Speed(rpm) 750 750 600 700 700 700 700 700 700 700
Loading P5 Drain Time(sec) 60 4 60 30 30 30 30 15 15 15 15
Loading P6 Basket Spinning Speed(rpm) 800 800 800 800 800 800 800 800 800 800
Loading P7 Spinning Time(sec) 20 0.33 20 20 20 20 20 20 20 20 20
Loading P8 Endphase Selection By Thickness
Wash 1 P1 Basket Wash Speed(rpm) 800 800 800 800 800 800 800 800 800 800
Wash 1 P2 Wash Time(sec) 600 10 600 600 600 600 600 600 600 600 600
Wash 1 P3 Drain Time(sec) 45 0.75 45 45 45 45 45 45 45 45 45
Wash 1 P4 Cake Thickness(in) 3.2 3.2 3.2 3.2 4.2 4.2 4.5 4.5 4.5 4.5
Wash 1 P5 Number of Washes 1 1 1 1 1 1 1 1 1 1
Wash 1 P6 Basket Spinning Speed(rpm) 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200
Wash 1 P7 Spinning Time(sec) 20 0.33 20 20 20 20 20 20 20 20 20
Spinning P1 Basket Initial Speed(rpm) 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200
Spinning P2 Spinning Time(sec) 600 10 600 420 360 360 360 360 360 360 360
Spinning P3 Basket Final Speed(rpm) 400 400 400 400 400 400 400 400 400 400
Discharge P1 Basket Cutting Speed(rpm) 150 150 150 150 150 150 150 150 150 150
Discharge P2 Stop Knife Cutting Time(sec) --- --- --- --- --- --- --- --- --- ---
Expected Cycle Time (min) 50.4 50.4 45.4 44.4 44.4 44.4 43.4 43.4 43.4 43.4
Actual Cycle Times (min) 112 80 90 93 120 104 95 96 78 96 Average
Actual Loading Time(min) 85 46 60 72 97 82 76 75 55 72 Average
Feed Rate (gal/min) 45 30 28 28 28 28 28 28 28
Dropped Cake Weight (Kg) 208 195 185 249.5 296 294 280 262 200 241 Average
Actual Centrifuge Rate (Kg/min) 1.86 2.44 2.06 2.68 2.47 2.83 2.95 2.73 2.56 2.50
Phase I Centrifuge Rate (Kg/min) 5.37 5.37 5.37 5.37 5.37 5.37 5.37 5.37 5.37
% moisture reading 18.9 20.51 21.7 22.7 33.7 27.5 31 26.9 23.8 25 Average
Wash Water Conductivity Readings
Beginning of Wash O/R O/R O/R O/R O/R O/R O/R O/R
Middle of Wash 3.54 264 748 382 263 156 302 197
End of Wash 105.5 62 82 224 63 69 195 125
Laboratory Na Reading of Wash
Beginning of Wash (ppm) 46670 53340 52460 57640 58160 60780 45150
Middle of Wash (ppm) 25.9 42.7 179 97.6 104 175 108
End of Wash (ppm) 88.2 15.1 115 17.6 19.1 113 59.3
%Cl/treo 0.0580 0.0070 0.0986 0.0671 0.0867 0.3354 0.1134 0.0332 0.3432 0.1270 Average
spec 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6
BASF spec 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15
%Na2O/treo 0.0121 0.0652 0.0375 0.0199 0.0544 0.0231 0.1141 0.1867 0.2840 0.0886 Average
spec 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25
TRIAL 2 CENTRIFUGE DATA
cycle time CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7
Phase List Name Parameter Spec Effect typical min.
Loading P1 Basket Reading Speed(rpm) 300 600 600 700 700 800 700 700
Loading P2 Loading Time(sec) 2700 25 2700 2700 2700 2700 2700 2700 2700
Loading P3 Cake Thickness(in) 3 4 4 4 4 4 4 4
Loading P4 Basket Draining Speed(rpm) 750 700 700 800 800 950 800 800
Loading P5 Drain Time(sec) 60 4 15 15 15 15 10 10 10
Loading P6 Basket Spinning Speed(rpm) 800 800 800 800 800 800 800 800
Loading P7 Spinning Time(sec) 20 0.33 20 20 20 20 20 20 20
Loading P8 Endphase Selection By Thickness
Wash 1 P1 Basket Wash Speed(rpm) 800 800 800 800 800 800 800 800
Wash 1 P2 Wash Time(sec) 600 10 600 720 720 720 600 600 600
Wash 1 P3 Drain Time(sec) 45 0.75 45 45 45 45 45 45 45
Wash 1 P4 Cake Thickness(in) 3.2 4.5 4.5 4.5 4.5 4.5 4.5 4.5
Wash 1 P5 Number of Washes 1 1 1 1 1 1 1 1
Wash 1 P6 Basket Spinning Speed(rpm) 1200 1200 1200 1200 1200 1200 1200 1200
Wash 1 P7 Spinning Time(sec) 20 0.33 20 20 20 20 20 20 20
Spinning P1 Basket Initial Speed(rpm) 1200 1200 1200 1200 1200 1200 1200 1200
Spinning P2 Spinning Time(sec) 600 10 420 480 480 480 480 480 480
Spinning P3 Basket Final Speed(rpm) 400 400 400 400 400 150 150 150
Discharge P1 Basket Cutting Speed(rpm) 150 150 150 150 150 150 150 150
Discharge P2 Stop Knife Cutting Time(sec) --- --- --- --- --- --- --- ---
Expected Cycle Time (min) 50.4 44.4 47.4 47.4 47.4 45.1 45.1 45.1
Actual Cycle Times (min) 72 75 82 84 102 78 79 82 Average
Actual Loading Time(min) 50 50 58 61 78 56 56 58 Average
Feed Rate (gal/min) 42 49 49 49 49 49 49
Dropped Cake Weight (Kg) 253 284 259 262 326 220 158 252 Average
Actual Centrifuge Rate (Kg/min) 3.51 3.79 3.16 3.12 3.20 2.82 2.00 3.08
Phase I Centrifuge Rate (Kg/min) 5.37 5.37 5.37 5.37 5.37 5.37 5.37
% moisture reading 27.2 36.8 36.7 25.5 28.3 26.5 24.8 29 Average
Wash Water Conductivity Readings
Beginning of Wash N/A N/A N/A N/A N/A N/A N/A
Middle of Wash N/A N/A N/A N/A N/A N/A N/A
End of Wash 6000 12910 161 162 215 196 167
Laboratory Na Reading of Wash
Beginning of Wash (ppm) N/A N/A N/A N/A N/A N/A N/A
Middle of Wash (ppm) N/A N/A N/A N/A N/A N/A N/A
End of Wash (ppm) 1042 2646 <1.0 <1.0 <1.0 <1.0 <1.0
%Cl/treo 0.106 1.140 0.067 0.149 0.184 0.195 0.058 0.2712 Average
spec 0.6 0.6 0.6 0.6 0.6 0.6 0.6
BASF spec 0.15 0.15 0.15 0.15 0.15 0.15 0.15
%Na2O/treo 0.044 0.777 0.037 0.042 0.103 0.077 0.022 0.1574 Average
spec 0.25 0.25 0.25 0.25 0.25 0.25 0.25

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Lanthanum Carbonate Centrifuge Trial Report 2

  • 1. LANTHANUM CARBONATE CENTRIFUGE TRIAL OCTOBER 2014 Purpose The purpose of the Lanthanum carbonate centrifuge trial was to determine the following criteria:  Can we successfullycentrifuge Lanthanum carbonate  Can the centrifugedmaterial meet specifications  Can we achieve feedrates conducive to reaching Phase I goals for Lanthanum Oxide. Phase I Rates are 4,416 MT/year or 14.2 MT/dayof La Oxide. This equatesto a centrifuge rate of 6.18 Kg/minof La Carbonate for one centrifuge and wouldrequire 4 centrifuges of the same capacitycurrentlybeing used (assuming 300 Kg per discharge witha cycle time of 48.5 minper centrifuge). Description LanthanumCarbonate slurrywas produced fromthe LanthanumPrecips intoLanthanumSurge Tank, TK131. This slurrywas then transferred to the Centrifuge FeedTank, F65-TK130, using one of the ODS pumps at the bottomof TK131. The Lanthanum Carbonate slurryinF65-TK130 was then circulatedinthe feedheader for the centrifugesandfedonlyto Centrifuge 160, F65- CENH160. The planfor the trialincluded usingCentrifuge 160, F65-CENH160, so that onlyone centrifuge wouldbe contaminatedwith Lanthanum. The discharge spool piece on CENH160 was removedanda modifiedspool piece was installed to allowthe filtrate andwash water to be sent to the tote for collection. The tote was thenpumped back to F60-TK131 as neededto keepthe centrifuge running. This filtrate and washwater collectedinF60-TK131 was pumped to the lanthanum thickeners. There were twoseparate Lanthanum centrifuge trialsperformed. The first trialwas performedusing a 20 micronclothandthe second trial was performedusinga 30 micron cloth. Between the twotrials, DidyOxalate cleanup materialwas re-slurried and transferredintothe centrifuge feed tank andthenrun through Centrifuge 160. Samples were takenof each cake discharge andsent to the lab for PSD, Na, Cl andtREO analyses. Samples were alsotaken of the water wash for Na analysis. Belowis a flow diagram ofthe Centrifuge trial. F60-TK131 Surge Tank F65-TK130 Centrifuge Feed Tank F60-TK131 Surge Tank F65-CENH160 Centrifuge La Carb Slurry LaCarbSlurry La Carb Solids FitrateandWash Water To Lanthanum Thickeners Hot RO Wash Water
  • 2. A typical centrifuge cycle consists offour phases. These phases are the LoadingPhase, the Washing Phase, the Spinning Phase and the Discharge Phase. All four phases contribute to the overall cycle time of one batchof material throughthe centrifuge. LoadingPhase – This phase has the potential to contribute the most time to the overallcycle time. The centrifugesinuse are currentlyloadedbycake thickness. The cake is loaded into the centrifuge untilthe cake sensor sensesthat the cake has built to a layer matching the desiredthickness settingset bythe operator. The cake sensor will initiate a drain step andallow the centrifuge to re-loadmore cake after the drainingstep. This draining and re-loadingmayoccur numerous timesuntilthe basket is full and the centrifuge moves to the Washing Phase. Washing Phase – This phase will always contribute the same amount oftime to eachcycle that has beenpreset bythe operator. The water washis done with hot RO water. A spraybar inside the centrifuge is equippedwith7 spraynozzles that are adjustedto cover the entire cake in the basket as it spins past the spraybar. Thiscreates a plug flow of wash water through the cake to the discharge ofthe centrifuge. Spinning Phase – This phase will always contribute the same amount of time to eachcycle that hasbeen preset bythe operator. The spinning phase is usuallyperformed at a higher speed and removes the free water that is left inthe cake from the Washing Phase. The time for the spinningis determinedto achieve a moisture level onthe dischargedcake. Discharge Phase – This Phase dischargesthe cake from the centrifuge andcontributes the least amount of time to the overall cycle. This phase moves the cutting knife intothe cake andremoves it from the basket. The cake falls fromthe knife blade intoaninternal hopper that feeds andauger that moves the material out of the centrifuge ontoa conveyor that moves the material into a sling. For Trial 1, the Loading Phase accountedfor 75% of the overall time per centrifuge cycle. For Trial 2, the LoadingPhase accountedfor 71 % of the overall time per centrifuge cycle. EachCycle and its parameters canbe seeninthe tablesinthe Appendix. White boxes outlinedin redindicate a change to the parameter for that particular cycle. CENTRIFUGETRIALS TRIAL 1 Trial 1 of the Lanthanum Carbonate Centrifuge trials involvedfilteringapproximately8,400 gallons of La Carbonate slurry through centrifuge 160. This runrequirednine centrifuge cycleswhichyielded2,245 Kg of La Carbonate solids that hadan average moisture content of 25 % free moisture. The 20 micron clothwas verygood at capturingthe solids. The filtrate was visuallyveryclear (novisible suspendedsolids). However, this clothlimitedthe feed rate to less than30 gpm andwas hardfor the filtrate andwashwater to pass through during the loadingandwashingphases. Thistight clothwas causing the filtrate to puddle ontop ofthe cake andthis liquidwould buildupand would activate the cake sensor sending the centrifuge into numerous drains per cycle. The result of this was long loadingtimes. The first cycle was fed at 42 gpm anddischargeda visuallycloudyfiltrate. Cycle 2 was fedat 30 gpm with visuallyclear filtrate. Cycles 3 through9 were fedat 28 gpm with visuallyclear filtrate. The average loadingphase time was 72 minutes with an average totalcycle time of 96 minutes. The average cake discharge weight for the 9 cycles was 241 Kg. This ledto anaverage centrifuge rate of2.50 Kg/minof La Carbonate for Trial 1 which is 40.6% of Phase I rates onanOxide basis for one centrifuge. The best centrifuge cycle during thistrialachieved a centrifuge rate of 2.95 Kg/minof La Carbonate which is 47.7% of Phase I rates onan Oxide basis for one centrifuge. See the graphbelow.
  • 3. The Samplestaken for the cake discharges inTrial1 were analyzedfor %LOI, %H2O, %Cl(w/w), %Na2O(w/w) andtREO. This data can be seenthe Table 1 at the endof this section. The %Na/tREO data was well below the specificationof 0.25% for the first 8 cycles withthe ninthcycle beingjust slightlyhigher than specification. The increase inthe Na content throughthe last 3 cycles is unexplainable because cycles 6 through9 were run with the same parameters. See the graphbelow. 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9 KG/MIN TRIAL 1 CENTRIFUGE RATE FOR ONE CENTRIFUGE PHASE I RATE ACTUAL RATE 0.0000 0.0500 0.1000 0.1500 0.2000 0.2500 0.3000 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9 %Na2O % Na2O/Treo TRIAL 1 Na2O SPEC
  • 4. When the conductivityreadingand the analytical results for the %Na content of the filtrate for cycle 9 are plotted withthe analyticaldata for the cake, the indicationis that the %Na content of the cake for cycle 9 wouldhave beenbelow the specification. This couldbe an anomalywith the analytical result for the cake from cycle 9. Another theoryfor this highNa reading for cycle 9 couldbe due to a non-soluble Na crystalline structure that mayhave beenformedinthe Precipprocess. See the graphbelow. The %Cl/tREO waswell below the Grace specification of 0.6% for all9 centrifuge cycles. With exceptionto cycle 6 andcycle 9, the remaining7 cycles for Trial 1 met the specification of 0.20% maximum indicated for BASF. See the graphbelow 0 50 100 150 200 250 0.0000 0.0500 0.1000 0.1500 0.2000 0.2500 0.3000 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9 %Na2O % Na2O/Treo for Cake and Filtrate Na2O CAKE SPEC CONDUCTIVITY Filtrate Na Reading Filtrate 0.0000 0.1000 0.2000 0.3000 0.4000 0.5000 0.6000 0.7000 CYCLE 1CYCLE 2CYCLE 3CYCLE 4CYCLE 5CYCLE 6CYCLE 7CYCLE 8CYCLE 9 %CHLORIDE % CHLORIDE/tREO CHLORIDE Grace spec BASF spec (max)
  • 5. TRIAL 2 Trial 2 of the Lanthanum Carbonate Centrifuge trials involvedfilteringapproximately8,700 gallons of La Carbonate slurry through centrifuge 160. This runrequired sevencentrifuge cycleswhichyielded 1,762 Kg of La Carbonate solids that hadan average moisture content of 29 % free moisture. The 30 micron cloth was as effective as the 20 microncloth at capturing the solids as thisfiltrate was alsoveryclear with novisible suspendedsolids. The 30 micron cloth was not as limitingon the feed rate as the 20 microncloth. Feedrates withthe 30 micronclothwere 75 % better thanthe feed rates withthe 20 microncloth. Even with better feed rates, this cloth was stillcausing the filtrate to puddle ontop of the cake and this liquidwouldbuildup and would activate the cake sensor sendingthe centrifuge intonumerous drains per cycle. The loading times for this trial were 19.4% shorter thanthe trial withthe 20 microncloth. The first cycle was fed at 42 gpm and allother cycles were fed at 49 gpm. The filtrate remained visuallyclear with 49 gpm being the maximum feedrate achievable. The average loadingphase time was 58 minuteswith anaverage totalcycle time of82 minutes. The average cake discharge weight for the 7 cycles was 252 Kg. This led to anaverage centrifuge rate of 3.08 Kg/min of La Carbonate for Trial 2 which is 49.7 % of Phase I rates onan Oxide basis for one centrifuge. The best centrifuge cycle during this trial achieveda centrifuge rate of 3.79 Kg/minof La Carbonate which is 61.3 % of Phase I rateson an Oxide basisfor one centrifuge. Attempts to change the parameters to achieve better centrifuge rates were unsuccessful and ledto the decline in the centrifuge rates per cycle. See the graphbelow. The Samplestaken for the cake discharges inTrial2 were analyzedfor %LOI, %H2O, %Cl(w/w), %Na2O(w/w) andtREO. This data can be seenthe Table 2 at the endof this section. The %Na/tREO data for Trial2 was well belowthe specification of0.25% for all the cycleswiththe exception ofthe second centrifuge cycle. The increase in the Na content for the secondcycle was due to the Centrifuge feed valve leakingthroughand allowing slurryto enter the centrifuge duringthe washandspinningsteps. A handvalve was closedat the endof the loading 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 KG/MIN TRIAL 2 CENTRIFUGE RATE FOR ONE CENTRIFUGE PHASE I RATE ACTUAL RATE
  • 6. phase for all subsequent cycles to prevent slurryfrom entering the centrifuge during the WashandSpinning phases. See the graph below. The %Cl/tREO waswell below the Grace specification of 0.60 % for all centrifuge cyclesexcept cycle 2. The BASFspecification of 0.20 % maximum was achievedbythe remaining cycles. See the graphbelow 0.000 0.100 0.200 0.300 0.400 0.500 0.600 0.700 0.800 0.900 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 %Na2O % Na2O/Treo TRIAL 2 Na2O SPEC Feedvalve leakingthrough 0.000 0.200 0.400 0.600 0.800 1.000 1.200 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 %CHLORIDE % CHLORIDE/tREO CHLORIDE Grace spec BASF spec (max) Feedvalve leakingthrough
  • 7. TABLE 1: TABLE 2: % LOI % tREO (100-LOI) %H2O %(w/w) Cl %(w/w)Na2O %Cl/tREO %Na/tREO NR-0043-141009 LA CENT CAKE #1 55.2 44.8 23.4 0.026 0.005 0.058 0.012 NR-0043-141008 LA CARB CYCLE 2 CAKE 57.2 42.78 30.9 0.003 0.028 0.007 0.065 NR-0043-141008 LA CARB CYCLE 3 CAKE 57.4 42.61 31.3 0.042 0.016 0.099 0.038 NR-0043-141010 LA CENT CAKE 4 56.8 43.24 26.8 0.029 0.009 0.067 0.020 NR-0043-141010 LA CENT CAKE 5 61.9 38.06 36.3 0.033 0.021 0.087 0.054 NR-0043-141010 LA CENT CAKE 6 58.6 41.44 29.3 0.139 0.010 0.335 0.023 NR-0043-141010 LA CENT CAKE 7 60.3 39.69 33.3 0.045 0.045 0.113 0.114 NR-0043-141010 LA CENT CAKE 8 58.8 41.25 28.1 0.014 0.077 0.033 0.187 NR-0043-141010 LA CENT CAKE 9 57.8 42.25 25.4 0.145 0.120 0.343 0.284 TABLE 1 -- Solids Analyses Trial 1 % LOI %H2O % tREO (100-LOI) %(w/w) Cl %(w/w)Na2O %Cl/tREO %Na2O/tREO NR-0043-CENT CAKE 2.1 54.9 30.1 45.1 0.048 0.020 0.106 0.044 NR-0043-CENT CAKE 2.2 57.5 40.5 42.5 0.484 0.330 1.140 0.777 NR-0043-CENT CAKE 2.3 56.6 39.1 43.4 0.029 0.016 0.067 0.037 NR-0043-CENT CAKE 2.4 54.3 35.9 45.7 0.068 0.019 0.149 0.042 NR-0043-CENT CAKE 2.5 53.8 35.2 46.2 0.085 0.048 0.184 0.103 NR-0043-CENT CAKE 2.6 51.9 32.5 48.1 0.094 0.037 0.195 0.077 NR-0043-CENT CAKE 2.7 52.6 33.5 47.4 0.027 0.011 0.058 0.022 Table 2 -- Solids Analyses Trial 2
  • 8. TRIAL COMPARISON The table belowshows the comparison ofthe data betweenthe two centrifuge trials. The centrifuge rate of both Trials compared to Phase I rates is shown below. Both of the centrifuge trialsproduced Lanthanum Carbonate cake that wasbelow the percent sodiumspecificationof 0.25%Na/tREO. Cycle 2 on Trial 2 was above the specificationdue to the centrifuge feed valve leaking slurryinto the centrifuge duringthe Wash and Spinning Phases. Cycle 9 on Trial 1 was slightlyabove the specificationfor %Na withno knownexplanation. The conductivityreadings that were taken onthe washfiltrate alongwith the analysis from the lab would indicate that the %Na oncycle 9 wouldhave been expectedto be below the specification. See the graphbelow. CLOTH SIZE (MICRON) SLURRY FEED % TSS FEED RATES (GPM) TOTAL FILTRATE FED (GAL) TOTAL CAKE DROPPED (KG) AVG CYCLE TIME (MIN) AVG WEIGHT DROPPED PER CYCLE (KG) AVG MOISTURE CONTENT (%) AVG %Cl/tREO AVG %Na2O/tREO AVG CENT RATE (KG/MIN) PERCENT OF PHASE I RATE (%) TRIAL 1 20 10.6 28 8400 2245.5 96 241 25.2 0.127 0.089 2.50 40.6 TRIAL 2 30 16.8 49 8700 1762 82 252 29.4 0.271 0.157 3.08 49.7 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9 KG/MIN TRIAL 1 & 2 CENTRIFUGE RATE FOR ONE CENTRIFUGE PHASE I RATE TRIAL 1 20 micron TRIAL 2 30 micron
  • 9. Both of the centrifuge trialsproducedLanthanum Carbonate cake that wasbelow the Grace specificationof 0.6 % Cl/tREO. Cycle 2 for Trial 2 was above this specificationof 0.6% Cl due to the centrifuge feed valve leakingslurryinto the centrifuge while performing the WashandSpinning Phases. For the total of16 cycles, 13 out of 16 cycles (or 81.25 %) were below the BASF maximumspecificationof 0.20 % Cl/tREO. See the graphbelow. 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9 %Na2O TRIAL 1 & 2 % Na2O/tREO SPEC % Na2O/tREO TRIAL 1 % Na2O/tREO TRIAL 2 Feedvalve leakingthrough 0 0.2 0.4 0.6 0.8 1 1.2 CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9 %CHLORIDE TRIAL 1 & 2 % CHLORIDE/tREO Grace spec BASF spec (max) % CHLORIDE TRIAL 1 % CHLORIDE TRIAL 2 Feed valve
  • 10. SUMMARYAND CONCLUSIONS SUMMARY With the assumptionof 300 Kg of LanthanumCarbonate cake being discharged at each centrifuge cycle and the use of the current size of centrifuge, a cycle time of approximately 48 minutes wouldbe required per centrifuge andfour centrifuges wouldbe requiredto meet Phase I rates for La Oxide. Thisperformance wouldequate to a centrifuge rate of 6.18 kg/minof La Carbonate per centrifuge. In both centrifuge trials, the centrifuge rates for Trial1 andTrial2 were 40.6 % and49.7 % of Phase I rates for four centrifuges, respectively. This improvedperformance towardPhase I rates for Trial 2 is due to the decrease in the loadingtimes which is attributed to the larger 30 micron cloththat was used for Trial2. However, the Lanthanum Carbonate cake produced during these two trialshad acceptable free moisture content andthe qualitywas well withinspecifications for Na andCl. The spinning time during the SpinningPhase was decreased after the first andsecondcycle of Trial 1 to increase the moisture inthe cake that was being dischargedfrom the centrifuge. The first two cake discharges fromTrial1 were verydustywhen enteringthe slingfrom the conveyor. All of the LanthanumCarbonate that was centrifuged during these two trials was fedto the new La Calciner and convertedto La Oxide with nonegative impacts during conveying or calcining of the material. The following conclusions canbe drawn fromthe two Lanthanum Carbonate Centrifuge Trials.  LanthanumCarbonate canbe successfullycentrifugeddirectlyfrom the Lanthanum Carbonate Precips without thickening ofthe slurry.  The Na andCl content of the centrifuged cake can be washedawayinthe centrifuge wash phase to meet specifications.  The centrifugedcake was averaging moisture contents of 25 to 30% andwas fed into the Lanthanum calciner with no negative issues.  The abilityto wash the Na andCl out of the cake witha minimal amount of RO water wouldgreatlyreduce the hydraulic load currentlyused at the Lanthanumthickeners anddrum filter. Thiswouldalso eliminate the use of many pieces ofagedequipment andthe costs associatedwithmaintaining the equipment.  Further testing witha larger size cloth (~40 micron) in the centrifuge is recommended to see ifbetter centrifuge rates can be achievedto reachthe Phase I goals. Based onthe increased centrifuge rate experienced betweenthe 20 micron and30 microncloths, a significant increase inthe centrifuge rate wouldbe expectedwiththe increased cloth size from 30 micronto 40 micron. Thiswouldrequire about 5-7 days ofno productionfor the NDPR circuit to run another trial usingone of the NDPR centrifuges.  The current centrifuge capacitieswouldbe expectedto achieve discharge weights of La Carbonate cake onaverage of 300 Kg. However, the requiredcycle time of about 48 minutesneededto meet the Phase I rates maynot be feasible. For LanthanumCarbonate, Centrifuges witha larger capacitymayneedto be exploredto keep the number of centrifuges required andthe cycle timesper centrifuge to a minimum.  Subsequent to these two LanthanumCarbonate Trials, a visit bythe manufacturer of the centrifuges (ComiCondor) was made to MountainPass. Much waslearnedfrom the representative from ComiCondor on how to feedthe centrifuges and reduce the loading times and maximize the amount ofmaterial loaded. These teachings have been appliedto the centrifuge operations for NDPR withmuchsuccessinachieving loadingrates andcycle times congruent with Phase I ratesfor NDPR.
  • 11. APPENDIX TRIAL 1 CENTRIFUGE DATA cycle time CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 CYCLE 8 CYCLE 9 Phase List Name Parameter Spec typical min. Loading P1 Basket Reading Speed(rpm) 300 300 300 500 500 500 600 600 600 600 Loading P2 Loading Time(sec) 2700 25 2700 2700 2700 2700 2700 2700 2700 2700 2700 Loading P3 Cake Thickness(in) 3 3 3 3 4 4 4 4 4 4 Loading P4 Basket Draining Speed(rpm) 750 750 600 700 700 700 700 700 700 700 Loading P5 Drain Time(sec) 60 4 60 30 30 30 30 15 15 15 15 Loading P6 Basket Spinning Speed(rpm) 800 800 800 800 800 800 800 800 800 800 Loading P7 Spinning Time(sec) 20 0.33 20 20 20 20 20 20 20 20 20 Loading P8 Endphase Selection By Thickness Wash 1 P1 Basket Wash Speed(rpm) 800 800 800 800 800 800 800 800 800 800 Wash 1 P2 Wash Time(sec) 600 10 600 600 600 600 600 600 600 600 600 Wash 1 P3 Drain Time(sec) 45 0.75 45 45 45 45 45 45 45 45 45 Wash 1 P4 Cake Thickness(in) 3.2 3.2 3.2 3.2 4.2 4.2 4.5 4.5 4.5 4.5 Wash 1 P5 Number of Washes 1 1 1 1 1 1 1 1 1 1 Wash 1 P6 Basket Spinning Speed(rpm) 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 Wash 1 P7 Spinning Time(sec) 20 0.33 20 20 20 20 20 20 20 20 20 Spinning P1 Basket Initial Speed(rpm) 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 Spinning P2 Spinning Time(sec) 600 10 600 420 360 360 360 360 360 360 360 Spinning P3 Basket Final Speed(rpm) 400 400 400 400 400 400 400 400 400 400 Discharge P1 Basket Cutting Speed(rpm) 150 150 150 150 150 150 150 150 150 150 Discharge P2 Stop Knife Cutting Time(sec) --- --- --- --- --- --- --- --- --- --- Expected Cycle Time (min) 50.4 50.4 45.4 44.4 44.4 44.4 43.4 43.4 43.4 43.4 Actual Cycle Times (min) 112 80 90 93 120 104 95 96 78 96 Average Actual Loading Time(min) 85 46 60 72 97 82 76 75 55 72 Average Feed Rate (gal/min) 45 30 28 28 28 28 28 28 28 Dropped Cake Weight (Kg) 208 195 185 249.5 296 294 280 262 200 241 Average Actual Centrifuge Rate (Kg/min) 1.86 2.44 2.06 2.68 2.47 2.83 2.95 2.73 2.56 2.50 Phase I Centrifuge Rate (Kg/min) 5.37 5.37 5.37 5.37 5.37 5.37 5.37 5.37 5.37 % moisture reading 18.9 20.51 21.7 22.7 33.7 27.5 31 26.9 23.8 25 Average Wash Water Conductivity Readings Beginning of Wash O/R O/R O/R O/R O/R O/R O/R O/R Middle of Wash 3.54 264 748 382 263 156 302 197 End of Wash 105.5 62 82 224 63 69 195 125 Laboratory Na Reading of Wash Beginning of Wash (ppm) 46670 53340 52460 57640 58160 60780 45150 Middle of Wash (ppm) 25.9 42.7 179 97.6 104 175 108 End of Wash (ppm) 88.2 15.1 115 17.6 19.1 113 59.3 %Cl/treo 0.0580 0.0070 0.0986 0.0671 0.0867 0.3354 0.1134 0.0332 0.3432 0.1270 Average spec 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 BASF spec 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 %Na2O/treo 0.0121 0.0652 0.0375 0.0199 0.0544 0.0231 0.1141 0.1867 0.2840 0.0886 Average spec 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25 0.25
  • 12. TRIAL 2 CENTRIFUGE DATA cycle time CYCLE 1 CYCLE 2 CYCLE 3 CYCLE 4 CYCLE 5 CYCLE 6 CYCLE 7 Phase List Name Parameter Spec Effect typical min. Loading P1 Basket Reading Speed(rpm) 300 600 600 700 700 800 700 700 Loading P2 Loading Time(sec) 2700 25 2700 2700 2700 2700 2700 2700 2700 Loading P3 Cake Thickness(in) 3 4 4 4 4 4 4 4 Loading P4 Basket Draining Speed(rpm) 750 700 700 800 800 950 800 800 Loading P5 Drain Time(sec) 60 4 15 15 15 15 10 10 10 Loading P6 Basket Spinning Speed(rpm) 800 800 800 800 800 800 800 800 Loading P7 Spinning Time(sec) 20 0.33 20 20 20 20 20 20 20 Loading P8 Endphase Selection By Thickness Wash 1 P1 Basket Wash Speed(rpm) 800 800 800 800 800 800 800 800 Wash 1 P2 Wash Time(sec) 600 10 600 720 720 720 600 600 600 Wash 1 P3 Drain Time(sec) 45 0.75 45 45 45 45 45 45 45 Wash 1 P4 Cake Thickness(in) 3.2 4.5 4.5 4.5 4.5 4.5 4.5 4.5 Wash 1 P5 Number of Washes 1 1 1 1 1 1 1 1 Wash 1 P6 Basket Spinning Speed(rpm) 1200 1200 1200 1200 1200 1200 1200 1200 Wash 1 P7 Spinning Time(sec) 20 0.33 20 20 20 20 20 20 20 Spinning P1 Basket Initial Speed(rpm) 1200 1200 1200 1200 1200 1200 1200 1200 Spinning P2 Spinning Time(sec) 600 10 420 480 480 480 480 480 480 Spinning P3 Basket Final Speed(rpm) 400 400 400 400 400 150 150 150 Discharge P1 Basket Cutting Speed(rpm) 150 150 150 150 150 150 150 150 Discharge P2 Stop Knife Cutting Time(sec) --- --- --- --- --- --- --- --- Expected Cycle Time (min) 50.4 44.4 47.4 47.4 47.4 45.1 45.1 45.1 Actual Cycle Times (min) 72 75 82 84 102 78 79 82 Average Actual Loading Time(min) 50 50 58 61 78 56 56 58 Average Feed Rate (gal/min) 42 49 49 49 49 49 49 Dropped Cake Weight (Kg) 253 284 259 262 326 220 158 252 Average Actual Centrifuge Rate (Kg/min) 3.51 3.79 3.16 3.12 3.20 2.82 2.00 3.08 Phase I Centrifuge Rate (Kg/min) 5.37 5.37 5.37 5.37 5.37 5.37 5.37 % moisture reading 27.2 36.8 36.7 25.5 28.3 26.5 24.8 29 Average Wash Water Conductivity Readings Beginning of Wash N/A N/A N/A N/A N/A N/A N/A Middle of Wash N/A N/A N/A N/A N/A N/A N/A End of Wash 6000 12910 161 162 215 196 167 Laboratory Na Reading of Wash Beginning of Wash (ppm) N/A N/A N/A N/A N/A N/A N/A Middle of Wash (ppm) N/A N/A N/A N/A N/A N/A N/A End of Wash (ppm) 1042 2646 <1.0 <1.0 <1.0 <1.0 <1.0 %Cl/treo 0.106 1.140 0.067 0.149 0.184 0.195 0.058 0.2712 Average spec 0.6 0.6 0.6 0.6 0.6 0.6 0.6 BASF spec 0.15 0.15 0.15 0.15 0.15 0.15 0.15 %Na2O/treo 0.044 0.777 0.037 0.042 0.103 0.077 0.022 0.1574 Average spec 0.25 0.25 0.25 0.25 0.25 0.25 0.25