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GREENERGIZE Your Packaging
2
PCM for Temperature Controlled
Packaging
The industry uses gel-packs, ice and dry-ice
Consumers are looking for better methods to:
•control temperature
•reduce shipping weight
•reduce packaging waste
•reduce carbon footprint
Some are using qualified containers which
use higher quality, insulating material and
PCM for effective temperature control
3
From Wikipedia
Phase Change Materials (PCM) oscillate between solid and liquid
phase within a certain temperature range (Mansfield). When the
environment’s temperature is higher than that of the PCM, heat
transfers from the surroundings to the material, which creates a
cooling effect and changes PCM’s state from solid to liquid. When
the environment’s temperature is lower than that of the PCM, heat
transfers from the PCM to the surroundings, generating a
warming effect and PCM changes back to its solid state
PCMs are classified as latent heat storage (LHS) units.
Phase change occurs at a relatively constant temperature.
PCM – Phase Change Material
4
PCM-HS22P
5
T-History Test
5
6
•Consumption of PCM products on a large scale is expected to
reduce energy demand by up to 50% by 2050
•By incorporating PCM in different applications, companies can
earn 10-20 times more carbon credits compared to other green
materials
•Most of the available PCMs have a long operating life of
approximately 20 to 30 years and need very little maintenance
(will vary based on use)
•PCMs have 5 to 6 times more heat storage capacity compared
to other materials
Source: Advanced Phase Change Material (PCM)
Market Global Forecast (2010 – 2015) by MarketsandMarkets
PCM a sustainable technology
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savEnrg™PCM Latent Heat KJ/Kg
HS26N
HS07N
OM05P
OM08P
OM21P
HS24P
HS34P
OM46P
OM53P
HS89P
0
50
100
150
200
250
300
PhaseChangeMaterial
Latent Heat (KJ/Kg)
Range of savENRG PCM
8
savEnrg™ PCM Latent Heat
KJ/Kg vs KJ/cu.m
HS26N
HS23N
HS07N
HS00P
OM05P
OM06P
OM08P
OM11P
OM21P
HS22P
HS24P
HS29P
HS34P
OM37P
OM46P
OM48P
OM53P
HS58P
HS89P
0
50
100
150
200
250
300
350
PhaseChangeMaterial
Range of savENRG PCM
Latent Heat
(KJ/cu.m)
Latent Heat
(KJ/Kg)
9
At Phase Change Point energy
is absorbed with almost no
change in temperature.
Technology enables high
thermal energy storage for
heating or cooling needs when
and where needed.
Temperature Control with PCM
10
•The temperature can be
controlled within +/-3 degrees
depending upon the type of
insulation. PCM is not a
substitute to insulation. It adds
thermal mass for a suitable
temperature.
Efficiency of Temperature Control
11
savENRG™ Ice Pack PCM-HS23N
Operating Range -26ºC to -20ºC
savENRG™ Freezer Pack PCM-HS07N
Operating Range: -10ºC to -4ºC
savENRG™ Cold Pack PCM-HS00P
Operating Range: -3ºC to +3ºC
savENRG™ Cool Pack PCM-OM06P
Operating Range: +2ºC to +8ºC
savENRG™ Warm Packs PCM-HS22P
Operating Range: +19ºC to +25ºC
savENRG™ Incubation Pack PCM-OM37P
Operating Range: +34ºC to +40ºC
savEnrg™ PCM Cold Chain Refrigerants
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Ideal for transporting products at temperatures below -15°C.
Filled with PCM-HS23N with phase change @ -23°C
Freeze completely at temperatures below -28°C.
Latent heat capacity of 200KJ/Kg
Volumetric latent heat of 236 KJ/cu.m.
Safe substitute to Dry Ice and propylene glycol
Made from hydrated salts that are non-toxic and non-flammable
Tested for 3000 cycles
savEnrg™ PCM Ice Packs with PCM-HS23N
13
PCM-HS23N (Ice Packs)
14
Temperature Graph for Ice packs with PCM-HS23N
Below -15C for 24Hr in 12”x9”x9” with 1” EPS per ISTA7D Winter
15
Temperature Graph for Ice packs with PCM-HS23N
Below -15C for 24Hr in 12”x9”x9” with 1” EPS per ISTA7D Summer
16
PCM-HS23N & PCM-HS07N
17
PCM-HS00P
18
Ideal to transport products between +2°C to +8°C.
Filled with PCM-OM06P with phase change point @ +5.5°C
Freezes completely at temperatures below +2°C
No super cooling
Latent Heat Storage capacity 260KJ/Kg
Volumetric Latent Heat 191KJ/cu.m
 Non-toxic organic material
Tested for 5000 cycles
savEnrg™ Cool Packs filled with PCM-OM06P
19
PCM-OM06P T-History
20
Third Party Test Results, ZAE BAYERN, Germany.
21
Ideal to transport products at Controlled Room Temperature
PCM-HS22P with phase change @ +22°C
Completely freeze at temperatures below +16°C.
Latent heat storage capacity 185KJ/Kg
Volumetric latent heat 285KJ/cu.m
In hot ambient shipping environments, maintain temperatures between +22°C and
+27°C
In cold ambient shipping environments, maintain temperatures between +18°C and
+22°C .
Made from salt hydrates that are non-toxic and non-flammable
Tested for 3000 cycles
savEnrg™ PCM Warm Packs
22
Warm Packs with PCM-HS22P
23
Warm packs with PCM-HS22P
18C for 24hr in 12”x9”x9” with 1” EPS per ISTA7D Winter
24
Warm packs with PCM-HS22P
22C for 72hr in 12”x12”x11”with 1” EPS per Custom Summer
Profile
25
Warm packs with PCM-HS22P
22C for 72hr in 12”x12”x11”with 1” EPS per Custom Summer
Profile
26
Case study
CRT Blood Specimen Shipper Competitive
Analysis
8” x 6” x 4.5” - 1” EPS
24 hr CRT Blood Specimen Shipper.
Qualified to ISTA 7E 24hr Summer.
Competitor: +22C , 2x6 oz Pack.
Problem 1: 25% Failure Rate.
Problem 2: No space for additional
PCM pack.
savENRG Warm pack solution:
1. Provides reliable temperature
control without failure
2. Creates enough space in the
shipper for second PCM pack.
27
PCM-HS22P vs Competitor
2x907gram Cooling and Heating Cycles
28
Ideal to transport products at body temperature
Filled with PCM-OM37P with phase change @ +37°C
Completely freeze at temperatures below +32°C.
Latent heat storage capacity 218KJ/Kg
Volumetric latent heat 192KJ/cu.m
Non-toxic ,bio-based organic product
Expected life of 5000 cycles
savEnrg™ PCM Incubation Packs
29
PCM-OM37P Enthalphy
30
150 micron Nylon Pouch
(ID) 110mmx145mm (4.3"x5.7")
31
150 micron Nylon Pouch
(ID) 180mmx145mm (7”x5.7”)
32
1 Ltr HDPE Bottles
280mmx145mm (12”x5.7”)
33
1.2 Ltr HDPE Bottles 300mmx235mm
(11.5”x9.25”)
34
Thank you
Phase Change Materials
RGEES LLC
170 Bradley Branch road,
Arden, NC 28704
United States of America
Tel: +1.828.708.7178
info@rgees.com
www.rgees.com
34

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Phase Change Materials for Temperature Controlled Packaging & Shipping

  • 2. 2 PCM for Temperature Controlled Packaging The industry uses gel-packs, ice and dry-ice Consumers are looking for better methods to: •control temperature •reduce shipping weight •reduce packaging waste •reduce carbon footprint Some are using qualified containers which use higher quality, insulating material and PCM for effective temperature control
  • 3. 3 From Wikipedia Phase Change Materials (PCM) oscillate between solid and liquid phase within a certain temperature range (Mansfield). When the environment’s temperature is higher than that of the PCM, heat transfers from the surroundings to the material, which creates a cooling effect and changes PCM’s state from solid to liquid. When the environment’s temperature is lower than that of the PCM, heat transfers from the PCM to the surroundings, generating a warming effect and PCM changes back to its solid state PCMs are classified as latent heat storage (LHS) units. Phase change occurs at a relatively constant temperature. PCM – Phase Change Material
  • 6. 6 •Consumption of PCM products on a large scale is expected to reduce energy demand by up to 50% by 2050 •By incorporating PCM in different applications, companies can earn 10-20 times more carbon credits compared to other green materials •Most of the available PCMs have a long operating life of approximately 20 to 30 years and need very little maintenance (will vary based on use) •PCMs have 5 to 6 times more heat storage capacity compared to other materials Source: Advanced Phase Change Material (PCM) Market Global Forecast (2010 – 2015) by MarketsandMarkets PCM a sustainable technology
  • 7. 7 savEnrg™PCM Latent Heat KJ/Kg HS26N HS07N OM05P OM08P OM21P HS24P HS34P OM46P OM53P HS89P 0 50 100 150 200 250 300 PhaseChangeMaterial Latent Heat (KJ/Kg) Range of savENRG PCM
  • 8. 8 savEnrg™ PCM Latent Heat KJ/Kg vs KJ/cu.m HS26N HS23N HS07N HS00P OM05P OM06P OM08P OM11P OM21P HS22P HS24P HS29P HS34P OM37P OM46P OM48P OM53P HS58P HS89P 0 50 100 150 200 250 300 350 PhaseChangeMaterial Range of savENRG PCM Latent Heat (KJ/cu.m) Latent Heat (KJ/Kg)
  • 9. 9 At Phase Change Point energy is absorbed with almost no change in temperature. Technology enables high thermal energy storage for heating or cooling needs when and where needed. Temperature Control with PCM
  • 10. 10 •The temperature can be controlled within +/-3 degrees depending upon the type of insulation. PCM is not a substitute to insulation. It adds thermal mass for a suitable temperature. Efficiency of Temperature Control
  • 11. 11 savENRG™ Ice Pack PCM-HS23N Operating Range -26ºC to -20ºC savENRG™ Freezer Pack PCM-HS07N Operating Range: -10ºC to -4ºC savENRG™ Cold Pack PCM-HS00P Operating Range: -3ºC to +3ºC savENRG™ Cool Pack PCM-OM06P Operating Range: +2ºC to +8ºC savENRG™ Warm Packs PCM-HS22P Operating Range: +19ºC to +25ºC savENRG™ Incubation Pack PCM-OM37P Operating Range: +34ºC to +40ºC savEnrg™ PCM Cold Chain Refrigerants
  • 12. 12 Ideal for transporting products at temperatures below -15°C. Filled with PCM-HS23N with phase change @ -23°C Freeze completely at temperatures below -28°C. Latent heat capacity of 200KJ/Kg Volumetric latent heat of 236 KJ/cu.m. Safe substitute to Dry Ice and propylene glycol Made from hydrated salts that are non-toxic and non-flammable Tested for 3000 cycles savEnrg™ PCM Ice Packs with PCM-HS23N
  • 14. 14 Temperature Graph for Ice packs with PCM-HS23N Below -15C for 24Hr in 12”x9”x9” with 1” EPS per ISTA7D Winter
  • 15. 15 Temperature Graph for Ice packs with PCM-HS23N Below -15C for 24Hr in 12”x9”x9” with 1” EPS per ISTA7D Summer
  • 18. 18 Ideal to transport products between +2°C to +8°C. Filled with PCM-OM06P with phase change point @ +5.5°C Freezes completely at temperatures below +2°C No super cooling Latent Heat Storage capacity 260KJ/Kg Volumetric Latent Heat 191KJ/cu.m  Non-toxic organic material Tested for 5000 cycles savEnrg™ Cool Packs filled with PCM-OM06P
  • 20. 20 Third Party Test Results, ZAE BAYERN, Germany.
  • 21. 21 Ideal to transport products at Controlled Room Temperature PCM-HS22P with phase change @ +22°C Completely freeze at temperatures below +16°C. Latent heat storage capacity 185KJ/Kg Volumetric latent heat 285KJ/cu.m In hot ambient shipping environments, maintain temperatures between +22°C and +27°C In cold ambient shipping environments, maintain temperatures between +18°C and +22°C . Made from salt hydrates that are non-toxic and non-flammable Tested for 3000 cycles savEnrg™ PCM Warm Packs
  • 22. 22 Warm Packs with PCM-HS22P
  • 23. 23 Warm packs with PCM-HS22P 18C for 24hr in 12”x9”x9” with 1” EPS per ISTA7D Winter
  • 24. 24 Warm packs with PCM-HS22P 22C for 72hr in 12”x12”x11”with 1” EPS per Custom Summer Profile
  • 25. 25 Warm packs with PCM-HS22P 22C for 72hr in 12”x12”x11”with 1” EPS per Custom Summer Profile
  • 26. 26 Case study CRT Blood Specimen Shipper Competitive Analysis 8” x 6” x 4.5” - 1” EPS 24 hr CRT Blood Specimen Shipper. Qualified to ISTA 7E 24hr Summer. Competitor: +22C , 2x6 oz Pack. Problem 1: 25% Failure Rate. Problem 2: No space for additional PCM pack. savENRG Warm pack solution: 1. Provides reliable temperature control without failure 2. Creates enough space in the shipper for second PCM pack.
  • 27. 27 PCM-HS22P vs Competitor 2x907gram Cooling and Heating Cycles
  • 28. 28 Ideal to transport products at body temperature Filled with PCM-OM37P with phase change @ +37°C Completely freeze at temperatures below +32°C. Latent heat storage capacity 218KJ/Kg Volumetric latent heat 192KJ/cu.m Non-toxic ,bio-based organic product Expected life of 5000 cycles savEnrg™ PCM Incubation Packs
  • 30. 30 150 micron Nylon Pouch (ID) 110mmx145mm (4.3"x5.7")
  • 31. 31 150 micron Nylon Pouch (ID) 180mmx145mm (7”x5.7”)
  • 32. 32 1 Ltr HDPE Bottles 280mmx145mm (12”x5.7”)
  • 33. 33 1.2 Ltr HDPE Bottles 300mmx235mm (11.5”x9.25”)
  • 34. 34 Thank you Phase Change Materials RGEES LLC 170 Bradley Branch road, Arden, NC 28704 United States of America Tel: +1.828.708.7178 info@rgees.com www.rgees.com 34

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