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Innovations In Mining
Industry
Ranu Kumar Singh |University of Petroleum and Energy Studies (Dehradun)
Innovation is the Creation of a new ,viable Business offering.
The word innovation is the ultimate white label word. It is widely open to
interpretation and can be tagged on to anything that successfully changes the status
quo or solves a problem in life, whether at a commercial or social level.
Innovation may be complex but it’s not always complicated. Moreover, it can occupy
one of three “ambition levels” that define its purpose or result:
 Core innovations optimize existing products for existing customers.
 Adjacent or incremental innovations expand existing business into “new to the
company” business.
 Transformational or new innovations are breakthroughs and inventions for markets
that don’t yet exist.
What is Innovation?
Mining Innovations that are worth looking forward to…
1.) Autonomous mine site infrastructure : -
The number one mining innovation set to turn the industry upside down
is autonomous mine site infrastructure. The three main components of
mining include drilling, haulage trucks and long distance railway systems.
Many companies are working to automate all three in unison with
operations. The system, which is set to be controlled by one main
operational facility, will allow miners, ports and rail systems to be
operated from a single location.
Rio Tinto, which is the first company to envision the idea, has already
launched initiatives towards its Mine of the Future.
2.) Safety equipment : -
 Safety equipment in the mining industry has progress considerably in
the last decade. As the sector moves towards automation, companies
are implementing more advanced technology to secure employees
remain as safe as possible.
 At this year’s NSW Minerals Council Health and Safety Innovation
award ceremony, the top honor for innovation went to Centennial
Coal for their Fit-for-Purpose Underground Boot. The mining boot is
designed to provide ankle support and sole stability, comfort and full
prevention of water ingress.
 Another safety innovation that has the potential to sweep the
industry is Smart Cap. The technology, which works to combat fatigue,
utilizes sensors on the wearer’s forehead to monitor signs of fatigue
and assess their level of alertness.
3.) Alternative energy : -
 Utilizing alternative energy is something most industries are working
to implement on a larger scale. The mining sector is no different.
 Harmony Gold has been on the forefront of using alternative energy,
most notably solar. The company is working to use mine-impact land
and tailings to pilot biocrop procreating in the form of giant king grass
and sugar beets to generate natural gas as a fossil fuel substitute. The
initiative could lead to more companies utilizing innovative sources
for alternative energy.
4.) 3D Mapping : -
 3D mapping is another technological advancement that is expected to
make a big splash in the mining industry within the next few years.
 Companies like Rio Tinto, which has already implemented the
software at its West Angelas mine in Western Australia, are using the
innovative technology for their advantage to improving the way they
dig up commodities as well as cut cost.
 3D Laser Mapping specialises in high-specification laser scanning
systems for monitoring mine safety and activity. The company’s fixed
and mobile laser systems provide a continuous electronic eye to
automatically monitor mines 24 hours a day. The systems provide
significant improvements in mine safety and automatically map and
measure production
5.) X-ray diffraction equipment :-
Already being utilized by a small group of mining companies, including
diamond miner ALROSA, x-ray diffraction equipment is on path to
become a global necessity. The equipment, which is currently used in
diamond recovery, is an important method for the identification of
phases in raw materials, for process control during ore beneficiation,
and for the quality control of final mineral product.
X-ray Diffraction (XRD) provides rapid identification of particulate
materials, clays and other minerals. It yields detailed information about
the crystallographic structure of your samples that can be used to
identify the phases present. XRD is especially useful for identifying fine
gained phases which are difficult to identify by other methods such as
optical microscopy, Scanning Electron Microscope.
6.) Automated rail system :-
 The benefits of an automated rail system include enhanced safety and
efficiency as mining companies can rely on the innovative technology
to safely and securely transport minerals to their required
destinations.
 Rio Tinto is already working on commissioning the world’s first
automated, long distance, heavy haul rail network for the mining
industry, but it won’t be the last.
 The system provides a step change in rail productivity by enabling
flexible operations and integration with a mine’s loading and
unloading systems. The system is also scalable, making it cost effective
in mines of varying size and grades of automation around the world.
7.) Revitalized excavators : -
One of the more anticipated innovations for the mining industry is the
revitalization of excavators. Companies like Volvo and Doosan are
helping to make the excavator of the future bigger, smarter, safer and
more powerful. Together, the two have designed some of the most
futuristic concepts that could very well come to fruition in the next few
years.
8.) Simulation technology : -
 The use of mining equipment simulator systems is on the rise in
recent months as companies utilize the innovative technology to train
operators. The use of simulation technology has a wealth of
advantages including aiding in recruitment processes, improvements
in productivity and reaction times in emergency situations.
 Within the next few years, the use of mining simulation technology
could very well be utilized across the mining spectrum.
9.) Ore processing : -
 In addition to eco-friendlier ways, the mining industry is pushing for
newer and more improved methods for ore processing. One new
process, which has the potential to be maximized across the mining
sector, is Copper NuWave™.
 Designed and implemented by Rio Tinto, the technology maximizes
mineral recovery while reducing waste. It also has the ability to cut
water and energy consumption. The company is currently testing the
technology at its Kennecott Utah Copper mine in the U.S.
10.) Automated tunnel borers : -
 The concept of automated tunnel borers isn’t new. Since 2012, Rio
Tinto has been working with the Centre of Excellence in Mining
Innovation (CEMI) to build shafts and tunnels at a faster rate as part of
Rio’s Mine of the Future initiative. Together, the two have designed a
new tunnel boring system that is currently being implemented at Rio’s
Northparkes Mine in Australia.
 The future of autonomous boring is anticipated to be seen regularly in
coming years.
Summary
These are the top most anticipated innovations of mining industry in
future. These new technologies will take mining industry to a most
economic and effective level . These technologies will increase safety in
mining industry and it will decrease the time taken to do any specific
mining .
Thank You

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Innovations in mining industry

  • 1. Innovations In Mining Industry Ranu Kumar Singh |University of Petroleum and Energy Studies (Dehradun)
  • 2. Innovation is the Creation of a new ,viable Business offering. The word innovation is the ultimate white label word. It is widely open to interpretation and can be tagged on to anything that successfully changes the status quo or solves a problem in life, whether at a commercial or social level. Innovation may be complex but it’s not always complicated. Moreover, it can occupy one of three “ambition levels” that define its purpose or result:  Core innovations optimize existing products for existing customers.  Adjacent or incremental innovations expand existing business into “new to the company” business.  Transformational or new innovations are breakthroughs and inventions for markets that don’t yet exist. What is Innovation?
  • 3. Mining Innovations that are worth looking forward to… 1.) Autonomous mine site infrastructure : - The number one mining innovation set to turn the industry upside down is autonomous mine site infrastructure. The three main components of mining include drilling, haulage trucks and long distance railway systems. Many companies are working to automate all three in unison with operations. The system, which is set to be controlled by one main operational facility, will allow miners, ports and rail systems to be operated from a single location. Rio Tinto, which is the first company to envision the idea, has already launched initiatives towards its Mine of the Future.
  • 4. 2.) Safety equipment : -  Safety equipment in the mining industry has progress considerably in the last decade. As the sector moves towards automation, companies are implementing more advanced technology to secure employees remain as safe as possible.  At this year’s NSW Minerals Council Health and Safety Innovation award ceremony, the top honor for innovation went to Centennial Coal for their Fit-for-Purpose Underground Boot. The mining boot is designed to provide ankle support and sole stability, comfort and full prevention of water ingress.  Another safety innovation that has the potential to sweep the industry is Smart Cap. The technology, which works to combat fatigue, utilizes sensors on the wearer’s forehead to monitor signs of fatigue and assess their level of alertness.
  • 5. 3.) Alternative energy : -  Utilizing alternative energy is something most industries are working to implement on a larger scale. The mining sector is no different.  Harmony Gold has been on the forefront of using alternative energy, most notably solar. The company is working to use mine-impact land and tailings to pilot biocrop procreating in the form of giant king grass and sugar beets to generate natural gas as a fossil fuel substitute. The initiative could lead to more companies utilizing innovative sources for alternative energy.
  • 6. 4.) 3D Mapping : -  3D mapping is another technological advancement that is expected to make a big splash in the mining industry within the next few years.  Companies like Rio Tinto, which has already implemented the software at its West Angelas mine in Western Australia, are using the innovative technology for their advantage to improving the way they dig up commodities as well as cut cost.  3D Laser Mapping specialises in high-specification laser scanning systems for monitoring mine safety and activity. The company’s fixed and mobile laser systems provide a continuous electronic eye to automatically monitor mines 24 hours a day. The systems provide significant improvements in mine safety and automatically map and measure production
  • 7. 5.) X-ray diffraction equipment :- Already being utilized by a small group of mining companies, including diamond miner ALROSA, x-ray diffraction equipment is on path to become a global necessity. The equipment, which is currently used in diamond recovery, is an important method for the identification of phases in raw materials, for process control during ore beneficiation, and for the quality control of final mineral product. X-ray Diffraction (XRD) provides rapid identification of particulate materials, clays and other minerals. It yields detailed information about the crystallographic structure of your samples that can be used to identify the phases present. XRD is especially useful for identifying fine gained phases which are difficult to identify by other methods such as optical microscopy, Scanning Electron Microscope.
  • 8. 6.) Automated rail system :-  The benefits of an automated rail system include enhanced safety and efficiency as mining companies can rely on the innovative technology to safely and securely transport minerals to their required destinations.  Rio Tinto is already working on commissioning the world’s first automated, long distance, heavy haul rail network for the mining industry, but it won’t be the last.  The system provides a step change in rail productivity by enabling flexible operations and integration with a mine’s loading and unloading systems. The system is also scalable, making it cost effective in mines of varying size and grades of automation around the world.
  • 9. 7.) Revitalized excavators : - One of the more anticipated innovations for the mining industry is the revitalization of excavators. Companies like Volvo and Doosan are helping to make the excavator of the future bigger, smarter, safer and more powerful. Together, the two have designed some of the most futuristic concepts that could very well come to fruition in the next few years.
  • 10. 8.) Simulation technology : -  The use of mining equipment simulator systems is on the rise in recent months as companies utilize the innovative technology to train operators. The use of simulation technology has a wealth of advantages including aiding in recruitment processes, improvements in productivity and reaction times in emergency situations.  Within the next few years, the use of mining simulation technology could very well be utilized across the mining spectrum.
  • 11. 9.) Ore processing : -  In addition to eco-friendlier ways, the mining industry is pushing for newer and more improved methods for ore processing. One new process, which has the potential to be maximized across the mining sector, is Copper NuWave™.  Designed and implemented by Rio Tinto, the technology maximizes mineral recovery while reducing waste. It also has the ability to cut water and energy consumption. The company is currently testing the technology at its Kennecott Utah Copper mine in the U.S.
  • 12. 10.) Automated tunnel borers : -  The concept of automated tunnel borers isn’t new. Since 2012, Rio Tinto has been working with the Centre of Excellence in Mining Innovation (CEMI) to build shafts and tunnels at a faster rate as part of Rio’s Mine of the Future initiative. Together, the two have designed a new tunnel boring system that is currently being implemented at Rio’s Northparkes Mine in Australia.  The future of autonomous boring is anticipated to be seen regularly in coming years.
  • 13. Summary These are the top most anticipated innovations of mining industry in future. These new technologies will take mining industry to a most economic and effective level . These technologies will increase safety in mining industry and it will decrease the time taken to do any specific mining .