This presentation briefly explains the concept of Twinlock and why it is better than mounting tape when mounting flexo plates.
For more information please visit our website: www.polymount-int.com
2. In short:
It is a self-adhesive & compressible
sleeve
What is Twinlock?
3. Hard coated sleeve
+ Polyurethane foam
+ stabilisation film
+ adhesive polymer
How is it built up?
=
4. The ability to mount Flexo-
printing plates without the use
of tape.
The polymer adhesion and
compressibility is permanent
and will not lose its properties.
Permanent* adhesion, without
end –
– Guaranteed!
* Lifetime guaranty
What makes it so
special?
5. By simply cleaning the surface of the
sleeve, the adhesion is re-activated…
Applying primer to the edge of the
plate increases the level of
adhesion…
Plate mounting is the same as on
tape…
…however, plate removal is much
easier as Twinlock adhesion does not
increase under pressure.
Time saved is 30 to 40%
How does it work?
6. We offer 4 different identities in 3
different hardnesses:
1) Soft
2) Medium
3) Hard
>85% we produce is Medium
<15% is Hard/ Soft
Product types
7. For all available tape densities we
offer a matching Twinlock
compressibility.
The print quality on Twinlock is as
good as on tape, but Twinlock;
• Is more consistent than tape
• Absorbs bounce better than
tape
• Enables you to reach higher
press speeds compared to tape
Tape/ Twinlock
conversion list
8. • Closed cell foam tape is only temporarily
compressible.
• The air pockets collapse under print pressure.
• The result is inconsistent print quality and regular
on press adjustments.
• Twinlock is built on Polyurethane foam.
• Open cell foam does not collapse under print
pressure and can absorb bounce more
effectively.
• This provides a more reliable and consistent print
quality and therefore less on press adjustments.
Not all foams are the same
9. The outside diameter (OD) of Twinlock is
more accurate than any sleeve mounted
with tape. Tolerance of a Twinlock sleeve is
±2/100mm (±20μ).
The final polymer layer is custom made to
precisely match the calculated outer
diameter reference.
Every sleeve is measured by laser during,
and at the end of the production process to
ensure total accuracy.
This also guarantees exact measurements
on any re-orders, accompanying sets or re-
coats.
Unmatched OD
tolerances
10. To ensure optimum Twinlock
performance we have created a range
of specially developed support
products.
These enable the operator to work
with Twinlock most efficiently, and
obtain the best possible results.
We will guarantee Twinlock’s
performance as stated when it is used
in conjunction with the Polymount
approved products.
A professional system
11. Easy Implementation
To facilitate the change from tape to
Twinlock most efficiently we provide a
comprehensive support package.
This ensures successful
implementation of Twinlock and
maximum success!
12. Easy Implementation
To facilitate the change from tape to
Twinlock most efficiently we provide a
comprehensive support package.
This ensures successful
implementation of Twinlock and
maximum success!
'Twinl ock change Management ' f acil it at ed by
and impl ement ed wit h
Phase 2: t r aining
- The content of the training is twofold:
1) part of do’s & dont’s when working with Twinlock and the Support
products
2) part where we will train all the employees of all shifts to put the theory
into practice, if necessary multiple days.
t ool s
St ar t er s kit Sop & Sop Post er
13. Easy Implementation
To facilitate the change from tape to
Twinlock most efficiently we provide a
comprehensive support package.
This ensures successful
implementation of Twinlock and
maximum success!
14. From niche to never without…
Twinlock is more and more recognised as
a solution to today’s Flexo-Print
challenges.
Order runs are getting shorter placing
pressure on the mounting department
and internal costs. At the same time there
is an increase in quality demands, and
sales prices are being squeezed.
In prepress Twinlock offers the best ROI
with the least amount of investment
necessary!
In keeping with our slogan, “Creators of
Reusable Solutions“, Twinlock is a
sustainable and environmentally
responsible product to buy.
15. • No tape
• Significantly lower operation
cost
• Faster mounting
• Consistent print quality
• Eco-friendly and sustainable
• Easy & simple to use
Summary