Emerson ANZ release energy saving steam trap monitoring solution with no CAPEX investment.

1. Emerson 2018
Steam Trap Health Monitoring
Emerson Connected Services
© Emerson 2018

2. Safety:
• Water Hammer – Can cause larger reliability issues, introducing safety risk
• Minimize Time in Plant – Eliminate routes to unsafe areas
• Slips and Falls – Condensate released into atmosphere can increase risk of slick floor
Energy Loss:
• Blow through – Live steam being blown into the environment can have a major impact on steam
generation costs and ultimately, operating budgets.
Steam Quality:
• Critical for certain industries like tire manufacturing, life sciences and food & beverage
• Cold traps can affect the steam consistency through the entire steam system
Reliability:
• Water hammer, impingement, corrosion or freezing can be caused by failed steam traps,
resulting in major reliability issues.
Time / Focus:
• Steam traps take a long time to manually monitor. It usually can only be done once or twice per
year. If a steam trap fails, it will likely not be noticed for 6+ months.
2
WhyMonitor? Why Connected
Services?
Subscription = OPEX Budget
Monthly Energy Reports
Avoid WirelessHART
Network Maintenance
Customer Focus / Availability
to Monitor System

3. Insufficient Monitoring Can Have Substantial Business Impact
3
1. Risko, J., Understanding Steam Traps, Chemical Engineering Progress, Feb 2011
2. U.S. Department of Energy
Statistically, expected steam trap failure rates
range from 12.5% to 25% every year1
5-10% of total energy cost are typically lost
through leaking steam traps2
Cold steam traps can cause water hammer,
ruptures and out of spec product resulting in
millions dollars of damage
Blow-through steam traps can result in tens of
thousands of dollars in excess energy costs
Steam Trap Failures Impact Energy Use, Safety, Environmental and Financial Performance
“20% of steam leaving a boiler is lost
through failing steam traps”2

4. Steam Trap Health Monitoring – Service Deliverable
4
Rosemount 708 acoustic transmitters
identify failure conditions (i.e. Cold,
Blow Through, no communication)
Emerson installs an enclosure on-site
that includes a 1410 WirelessHART
Gateway, Cellular Router and a edge
computer (if necessary)
Steam trap diagnostic information is
sent to Emerson Center of Excellence
(CoE) via cellular signal
Emerson CoE uses Plantweb Insight
to generate weekly failure reports and
monthly energy reports
Local Emerson site team and
customer define a plan to repair failed
steam traps
SecureFirstMile

5. Steam Trap Health Monitoring – Service Deliverable
5Emerson Confidential
Steam Trap Health Monitoring DOES NOT include:
• Customer ownership of monitoring hardware
• Physical replacement or repair of the steam traps
Monthly Subscription Includes:
Site Survey
• Verify the locations
and accessibility of
Steam Traps for
708 transmitters
• WirelessHART
signal survey
Monitoring
Hardware
• Emerson owns and
maintains 708s and
enclosure
• Hardware is
removed at end of
contract
Site Deployment
• FAT (pre-site)
• Installation of
communication
enclosure on site
• SAT
Global Center of
Excellence
• Manage data
from site
• Oversee reports
• Build energy
reports
Network Repairs
• Replace xmeter
or power supply if
necessary
• Resolve
communication
issues
Communication &
Cloud
• Cellular service
and maintenance
• Cloud
infrastructure
(Microsoft Azure)

6. Emerson's Steam Trap Health Monitoring
• No upfront capital cost
• Compact, quick to deploy field enclosure
• No added work for your staff
• Only local power required
• Fully self-contained with independent mobile communications
• Industry leading cybersecurity devices and protocols
• No interaction with existing networks or control systems
• WirelessHART network dedicated to Steam Trap Monitors
6Emerson Confidential
Field Enclosure
WirelessHART
Gateway
Cellular
Router
Secure VPN
Connection
Expert Emerson
Analysis

7. Reporting Deliverable
7Emerson Confidential
Weekly and Monthly Reports Drive Awareness of Steam Trap Impact to Your Business
Date: 2/24/2020
Blow-
Thru
Cold
2/18 2/19 2/20 2/21 2/22 2/23 2/24 Tag Location
Inlet
Pressure
Type
Cold Cold Cold Cold Cold Cold Cold TAG - 001 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomA-1 press160.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 001A NETWORK ID - 12567Site Id=8876ICM A Building - Press RoomA-1 press100.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 002 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomA-1 press160.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 003 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomA-1 press200.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 004-VENT NETWORKID - 12567Site Id - 8876ICM A Building - Press RoomA-1 press160.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 005 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomA-1 press160.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 006 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomA-1 press200.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 009A NETWORK ID - 12567Site Id=8876ICM A Building - Press RoomB-2 press160.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 010A NETWORK ID - 12567Site Id=8876ICM A Building - Press RoomB-2 press100.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 011A NETWORK ID - 12567Site Id=8876ICM A Building - Press Room200.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 013A NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomA-5 press160.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 014A NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomA-5 press160.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 018 NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomA-4 press200.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 019 NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomA-4 press100.00 Inverted Bucket
Blow ThroughBlow Through Blow ThroughBlow ThroughBlow ThroughBlow ThroughBlow ThroughTAG - 023 NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomA-4 press200.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 023A NETWORK ID - 12567Site Id=8876ICM A Building - Press RoomC-2 press100.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 027 NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomA-5 press200.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 028 NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomA-5 press100.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 038 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomB-1 press100.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 041 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomB-1 press100.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 042 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomB-2 press160.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 044 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomB-2 press200.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 045 NETWORK ID - 12567Site Id - 8876ICM A Building - Press RoomB-2 press100.00 Inverted Bucket
Blow ThroughBlow Through Blow ThroughBlow ThroughBlow ThroughBlow ThroughBlow ThroughTAG - 059 NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomD-7 press200.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 100-VENT NETWORKID - 12569Site Id=8876ICM A Building - Press RoomPE-7200.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 102-VENT NETWORKID - 12569Site Id=8876ICM A Building - Press RoomPE-8200.00 Thermostatic
Good Good Cold Cold Cold Cold Cold TAG - 107A-VENT NETWORKID 12569SiteId=8876ICM A Building - Press RoomPE-8200.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 112 NETWORK ID - 12569SiteId=8876ICM A Building - Press RoomPit at column B21200.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 114 NETWORK ID - 12569SiteId=8876ICM A Building - Press RoomPit at column B21200.00 Float
Cold Cold Cold Cold Cold Cold Cold TAG - 118 NETWORK ID - 12569SiteId=8876ICM A Building - Press RoomPit at column B21200.00 Inverted Bucket
Blow ThroughBlow Through Blow ThroughBlow ThroughBlow ThroughBlow ThroughBlow ThroughTAG - 123 NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomPE-2 in pit200.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 134 NETWORK ID - 12568SiteId=8876ICM A Building - Press200.00 Disc
Cold Cold Cold Cold Cold Cold Cold TAG - 27B NETWORK ID - 12568SiteId=8876ICM A Building - PressA-5 press200.00 Inverted Bucket
Good Good Good Good Cold Cold Cold TAG - 434 NETWORK ID - 12570first floor header to fabric calandar20.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 76 NETWORK ID - 12567Site Id=8876ICM A Building - Press RoomPE-2200.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 78-VENT NETWORK ID - 12567Site Id=8876ICM A Building - Press RoomPE-2200.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 79 NETWORK ID - 12567Site Id=8876ICM A Building - Press RoomPE-2200.00 Inverted Bucket
Cold Cold Cold Cold Cold Cold Cold TAG - 83-VENT NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomPE-3200.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 93-VENT NETWORK ID - 12568Site Id=8876ICM A Building - Press RoomPE-5200.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 96-VENT NETWORK ID - 12569Site Id=8876ICM A Building - Press RoomPE-6200.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG - 98-VENT NETWORK ID - 12569Site Id=8876ICM A Building - Press RoomPE-6200.00 Thermostatic
Cold Cold Cold Cold Cold Cold Cold TAG -25B NETWORK ID - 12568SiteId=8876ICM A Building - PressA-4 press160.00 Inverted Bucket
Status
Email completed forms to: user@emerson.com
Alert Codes
Steam Trap Status Activity Report
Blow Through Trap:
1) Steam Trap may have a mechanical failure causing it to stick open.
2) Steam trap may have a temporary failure due to improper installation.
3) Steam trap may have acoustical interference due to surrounding equipment failure.
Cold/Plugged Trap:
1) This steam trap may have a mechanical failure or could be plugged with solids.
2) It could also be flooding or undersized for application making it unable to remove enough condensate.
3) Otherwise the steam supply could be turned off.
WeeklyExceptionReport
MonthlySummaryReport

8. Continually reduce environmental impact by
reducing energy usage, but unable to
determine how much energy they were
wasting.
Monitoring of 187 steam traps to ensure
properoperation, avoiding equipmentdamage
and wasted energy via lost steam.
The first audit showed 25% of steam traps
were failing, that were unknown.
Payback in one year in energy savings by
correcting issue.
Real Business Results Have Been Recognised by Our Partners
CHALLENGE
RESULTS
SOLUTION
Fast ROI for Steam Trap
Monitoring
Fluor Global Services
Lacked visibility into steam system,their
largest energy consumer. Wanted to improve
energy efficiencyand overall productivity.
Their need for high quality steam meant that
60% of traps were critical. 708s were
installed on the critical traps to monitor
operation.
Saved $100kin Preventive Maintenance.
Led to increase in productionof 5,000 tons.
Increased Productivity
North America Coffee Plant
Unable to find cold or leaking steam traps
early to reduce energy use.
Simple installation: site visit to identify critical
traps. Quote, order,ship 90 units. Install,
commissionand configure.
8 failed traps immediatelyidentified.
Payback: 1.5 months
Fast, Easy and Proven
Savings
Europe Chemical Plant

9. Thank You!
Click Here
to view a success
story at Denka in
Singapore
Click Here
to visit Emerson’s
Connected Services
website