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Nitrosamines
Impurities
Failure, Challenge & Threat
CCK- Forum
Sunday, Oct 6th Karachi
Lecture
2
It reflects the views and understanding of presenter
& may not be construed to represent the views or
policies of organization or association to which
speaker has ties
Documents of US-FDA & Review Scientific
Articles are used to construct presentation
Disclaimer
Reference
Systems … Tissues
… Cell … Genetic
information
Human body
Harmonized,
Collaborated and
well integrated
Integrated
Respond to keep
life moving on with
its best
Immunity
Uncontrolled
growth of abnormal
cell in the body
Cancer
Substance that
promote Cancer
(Carcinogensis)
Carcinogen
Chemical agent
harms Genetic
information
Genotoxic
All genotoxic are not mutagen
But
All Mutagens are genotoxic
Mutation can cause cancer
But
Not always necessary so ..
Carcinogen can promote
Carcinogenesis
It is indeed formation of Cancer
As many mutation can cause cancer
therefore
Also likely to be carcinogen
A genotoxic agent damages
cellular DNA, resulting in
mutations or cancer.
Genotoxic are known to be
potentially mutagenic or
carcinogenic when inhaled,
ingested or penetrate the skin.
Genomics
AFLATOXIN
Most carcinogenic substance
APITransformation
Starting
material
Transformation Multiple Reactions
Reagent
Intermediate
Catalyst
Solvents
Reagent
Intermediate
Catalyst
Solvents
ImpurityByproducts
Impurity
Genotoxic
Carcinogenic
May be
N D M A
N-NitrosoDiMethylAmine
Zhejiang Huahi
Pharmaceuticals, China
Valsartan
A Global Recall due to an
unexpected impurity NDMA
Valsartan NDMA
NDMA
• Toxic known carcinogenic in lab
animal
• Used as poison
• The most recent food poisoning
case was of 2013 – 15
NDMA
• September 12, 2019
• Use of excessive heat generating
method to test the sample
• High level of NDMA reported
• An unannounced emergency launched
• Recalls & stop manufacturing
• Method validation challenged
• Recalls continued
What it is
? Yellow Odorless liquid
It was used to make rocket fuel
Unintentionally formed in air,
water, soil during various
manufacturing reactions
involving alkyl amines
Alkyl Amine
Widely distributed throughout
the environment
What it is
?
NDMA
Does not persist in the environment, break
down in sunlight in minutes
it enters in the human bodyHow
Breathe ContactEat Drink
Enters Blood & goes to many body organs in
minutes
Metabolize in Liver and leave the body within
24 hours through Lungs & Urine
?
?
March 2018
Risk assessment for any genotoxic
impurity
Helps in laying out the risk assessment
Agreed document issued; M7 (R1)
Control of DNA Reactive Impurities
June 2018
NDMA identified in one valsartan API
producer
Shaken all regulatory authorities & ICH
standards
Voluntary reporting
13 July 2018
Zhejiang Huahai Pharmaceuticals,
Linhai, China
Manufacturing of API stopped &
investigation started
Voluntary recalls of products announced
18 July 2018
Teva, Princeton, Actavis (Teva)
Stop distribution & change the medicine
NDMA impurity - Huge recall
24 July 2018
Recalls expanded , panic elevated
List of valsartan products not impacted
is issued
Valsartan tested for NDMA
27 July 2018
96 ng NDMA is considered reasonably
safe, < 1 in 100,000 may suffer
Panic tried to manage with scientific
evidences described in M7 (R1)
8000 people take highest valsartan dose
(320 mg/day) for 4 years …
02 Aug 2018
Evaluation of process for unsafe
impurities continued
Review of manufacturing process &
change to those processes
Joint working focused to avoid NDMA in
future
09 Aug 2018
Recall expanded, new list issued, Camber
Pharmaceuticals joined
Investigation expanded to other batches
Hetero Labs & Zhejiang are on the same
line, level higher in Hetero
22 Aug 2018
Recall & Unrecall both lists issued
Method required validation on site
GCMS head space method released by
FDA to detect & quantify NDMA in
Valsartan
30 Aug 2018
FDA, EDQM, EMA , HC, Japan
collaborated
Manufacturing process was challenged to see the
route of genotoxic impurity as by product
From where did the impurity comes in?
13 Sep 2018
Investigation continued & expanded
Started looking for NDEA too
How impurity came in & how it may
affect patient health around the globe?
28 Sep 2018
FDA inspection concluded
Reminded that it is manufacturer’s responsibility
too to develop & use method to detect impurities
Zhejiang Huahai – Import Alert issued
All APIs of the company stopped
05 Oct 2018
Analytical report of different products &
materials issued by FDA
Expanded further
Number of products received attention
11 Oct 2018
New method of GCMS issued
Research is committed for efforts to develop
direct detection method for NDMA & NDEA
detection
Method relatively more reliable for the
product
16 Oct 2018
Commitment honored
Validation is always required
GC-MS/MS method issued
30 Oct 2018
NDEA identified in Irbesartan in
FDA laboratory
SciGen for Westminister Pharmaceuticals
recalled their product
Aurobindo recalled all unexpired lots of
Irbesartan
09 Nov 2018
Sandoz came in net of recall
Ringing bell was in full swing
Zhejiang Huahai API was used in
Losartan containing product
21 Nov 2018
Mylan found door closed
Public question answers shared by FDA
NDMA & NDEA found in their valsartan
containing products
06 Dec 2018
Recalls getting momentum
Updating of list for both groups
continued
Mylan, Teva expanded their recall
11 Dec 2018
Warning letter issued to Zhejiang
Investigation & extensive testing
continued
Nitrosamine impurity was focused
12 Dec 2018
Updated testing method
Method scope for API & product both &
for other ARBs
LOD was added
19 Dec 2018
Interim limits for NDMA & NDEA were
issued for ARBs
26.5 ng/day was max. daily acceptable
intake of NDEA
96 ng/day was max. daily acceptable
intake of NDMA
25 Jan 2019
A lot of recalls emerged & experienced
From where impurities came in remains a
question?
FDA conclusions does not diminish
concerns
28 Feb 2019
NMBA interim limit established for all
96 ng/day, it is 2.4 ppm in Olmesartan
(40 mg/day daily max. dose)
96 ng/day, it is 0.3 ppm in case of
valsartan, (320 mg/day daily max. dose)
01 March 2019
Another impurity NMBA comes in
Huge recalls again
Challenge elevated
20 March 2019
NMBA 0.96 ppm to 9/.82 ppm
Drug shortage become a challenge
0.96 ppm ? This maintained supply
March 2019
Inspected Lantech, India
Failed to control associated risk with its
reuse … Import Alert imposed June 2019
Recovery of NDEA was investigated
04 Apr 2019
40 ARB qualified without contamination
of Nitrosamines
Challenges grown & expanded all across
the world
FDA assessed and reported
12 Jun 2019
Teva Pharmaceuticals, huge recall,
Hetero Labs, NMBA
No panic, FDA remind to contact
pharmacists & don’t stop taking drug
Losartan potassium
26 Jun 2019
Macleods Pharmaceuticals, huge recall
No panic, FDA remind to contact
pharmacists & don’t stop taking drug
Losartan potassium & with HCTZ
28 Aug 2019
Actual risk is likely much lower
than previously estimated
Exact number or real time cases not
yet established
320 mg daily for 4 years by 8000
people – 1 may get cancer
28 Aug 2019
ICH not for managing changes &
revision
Expanding investigation foe similar
manufacturing processes of other drugs
etc.
ICH Q3A, 3C, 3D, Q7, Q11 & M7
28 Aug 2019
Evaluate proposed process changes
Evaluate compliant & investigate the
issue that arise
Facility inspection, testing of samples
Thank You

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Nitrosamine Impurities; A Failure, Challenge & Threat

  • 1. Nitrosamines Impurities Failure, Challenge & Threat CCK- Forum Sunday, Oct 6th Karachi Lecture 2
  • 2.
  • 3. It reflects the views and understanding of presenter & may not be construed to represent the views or policies of organization or association to which speaker has ties Documents of US-FDA & Review Scientific Articles are used to construct presentation Disclaimer Reference
  • 4. Systems … Tissues … Cell … Genetic information Human body Harmonized, Collaborated and well integrated Integrated Respond to keep life moving on with its best Immunity
  • 5. Uncontrolled growth of abnormal cell in the body Cancer Substance that promote Cancer (Carcinogensis) Carcinogen Chemical agent harms Genetic information Genotoxic
  • 6. All genotoxic are not mutagen But All Mutagens are genotoxic
  • 7. Mutation can cause cancer But Not always necessary so ..
  • 8. Carcinogen can promote Carcinogenesis It is indeed formation of Cancer
  • 9. As many mutation can cause cancer therefore Also likely to be carcinogen
  • 10. A genotoxic agent damages cellular DNA, resulting in mutations or cancer. Genotoxic are known to be potentially mutagenic or carcinogenic when inhaled, ingested or penetrate the skin. Genomics
  • 12.
  • 17. N D M A N-NitrosoDiMethylAmine Zhejiang Huahi Pharmaceuticals, China Valsartan A Global Recall due to an unexpected impurity NDMA
  • 19. NDMA • Toxic known carcinogenic in lab animal • Used as poison • The most recent food poisoning case was of 2013 – 15
  • 20. NDMA • September 12, 2019 • Use of excessive heat generating method to test the sample • High level of NDMA reported • An unannounced emergency launched • Recalls & stop manufacturing • Method validation challenged • Recalls continued
  • 21. What it is ? Yellow Odorless liquid It was used to make rocket fuel Unintentionally formed in air, water, soil during various manufacturing reactions involving alkyl amines Alkyl Amine Widely distributed throughout the environment
  • 22. What it is ? NDMA Does not persist in the environment, break down in sunlight in minutes
  • 23. it enters in the human bodyHow Breathe ContactEat Drink Enters Blood & goes to many body organs in minutes Metabolize in Liver and leave the body within 24 hours through Lungs & Urine ? ?
  • 24. March 2018 Risk assessment for any genotoxic impurity Helps in laying out the risk assessment Agreed document issued; M7 (R1) Control of DNA Reactive Impurities
  • 25. June 2018 NDMA identified in one valsartan API producer Shaken all regulatory authorities & ICH standards Voluntary reporting
  • 26. 13 July 2018 Zhejiang Huahai Pharmaceuticals, Linhai, China Manufacturing of API stopped & investigation started Voluntary recalls of products announced
  • 27. 18 July 2018 Teva, Princeton, Actavis (Teva) Stop distribution & change the medicine NDMA impurity - Huge recall
  • 28. 24 July 2018 Recalls expanded , panic elevated List of valsartan products not impacted is issued Valsartan tested for NDMA
  • 29. 27 July 2018 96 ng NDMA is considered reasonably safe, < 1 in 100,000 may suffer Panic tried to manage with scientific evidences described in M7 (R1) 8000 people take highest valsartan dose (320 mg/day) for 4 years …
  • 30. 02 Aug 2018 Evaluation of process for unsafe impurities continued Review of manufacturing process & change to those processes Joint working focused to avoid NDMA in future
  • 31. 09 Aug 2018 Recall expanded, new list issued, Camber Pharmaceuticals joined Investigation expanded to other batches Hetero Labs & Zhejiang are on the same line, level higher in Hetero
  • 32. 22 Aug 2018 Recall & Unrecall both lists issued Method required validation on site GCMS head space method released by FDA to detect & quantify NDMA in Valsartan
  • 33. 30 Aug 2018 FDA, EDQM, EMA , HC, Japan collaborated Manufacturing process was challenged to see the route of genotoxic impurity as by product From where did the impurity comes in?
  • 34. 13 Sep 2018 Investigation continued & expanded Started looking for NDEA too How impurity came in & how it may affect patient health around the globe?
  • 35. 28 Sep 2018 FDA inspection concluded Reminded that it is manufacturer’s responsibility too to develop & use method to detect impurities Zhejiang Huahai – Import Alert issued All APIs of the company stopped
  • 36. 05 Oct 2018 Analytical report of different products & materials issued by FDA Expanded further Number of products received attention
  • 37. 11 Oct 2018 New method of GCMS issued Research is committed for efforts to develop direct detection method for NDMA & NDEA detection Method relatively more reliable for the product
  • 38. 16 Oct 2018 Commitment honored Validation is always required GC-MS/MS method issued
  • 39. 30 Oct 2018 NDEA identified in Irbesartan in FDA laboratory SciGen for Westminister Pharmaceuticals recalled their product Aurobindo recalled all unexpired lots of Irbesartan
  • 40. 09 Nov 2018 Sandoz came in net of recall Ringing bell was in full swing Zhejiang Huahai API was used in Losartan containing product
  • 41. 21 Nov 2018 Mylan found door closed Public question answers shared by FDA NDMA & NDEA found in their valsartan containing products
  • 42. 06 Dec 2018 Recalls getting momentum Updating of list for both groups continued Mylan, Teva expanded their recall
  • 43. 11 Dec 2018 Warning letter issued to Zhejiang Investigation & extensive testing continued Nitrosamine impurity was focused
  • 44. 12 Dec 2018 Updated testing method Method scope for API & product both & for other ARBs LOD was added
  • 45. 19 Dec 2018 Interim limits for NDMA & NDEA were issued for ARBs 26.5 ng/day was max. daily acceptable intake of NDEA 96 ng/day was max. daily acceptable intake of NDMA
  • 46. 25 Jan 2019 A lot of recalls emerged & experienced From where impurities came in remains a question? FDA conclusions does not diminish concerns
  • 47. 28 Feb 2019 NMBA interim limit established for all 96 ng/day, it is 2.4 ppm in Olmesartan (40 mg/day daily max. dose) 96 ng/day, it is 0.3 ppm in case of valsartan, (320 mg/day daily max. dose)
  • 48. 01 March 2019 Another impurity NMBA comes in Huge recalls again Challenge elevated
  • 49. 20 March 2019 NMBA 0.96 ppm to 9/.82 ppm Drug shortage become a challenge 0.96 ppm ? This maintained supply
  • 50. March 2019 Inspected Lantech, India Failed to control associated risk with its reuse … Import Alert imposed June 2019 Recovery of NDEA was investigated
  • 51. 04 Apr 2019 40 ARB qualified without contamination of Nitrosamines Challenges grown & expanded all across the world FDA assessed and reported
  • 52. 12 Jun 2019 Teva Pharmaceuticals, huge recall, Hetero Labs, NMBA No panic, FDA remind to contact pharmacists & don’t stop taking drug Losartan potassium
  • 53. 26 Jun 2019 Macleods Pharmaceuticals, huge recall No panic, FDA remind to contact pharmacists & don’t stop taking drug Losartan potassium & with HCTZ
  • 54. 28 Aug 2019 Actual risk is likely much lower than previously estimated Exact number or real time cases not yet established 320 mg daily for 4 years by 8000 people – 1 may get cancer
  • 55. 28 Aug 2019 ICH not for managing changes & revision Expanding investigation foe similar manufacturing processes of other drugs etc. ICH Q3A, 3C, 3D, Q7, Q11 & M7
  • 56. 28 Aug 2019 Evaluate proposed process changes Evaluate compliant & investigate the issue that arise Facility inspection, testing of samples