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Wireless Temperature Sensor
System
September 1, 2011
Project Team:
IIT Electrical and Computer
Engineering Dept.
• Interns: MSEE students
– Kaihe Xu
– Nirnimesh Ghose
– Tingting Han
– Shadi Dahman
• Advisor
– Ken Zdunek
Project Timeline
Initial
Discussions
Exelon
Go-Ahead
Kickoff
at Byron
Demo and
RF Survey
at Byron
Final Demo
at IIT
Sensor
Selection
June July AugustMay
Internal
Demo
System
Evaluation
1
Contract
27
-- March April
Initial IIT
Proposal
Team
Selection
● ●●●
9
●
22
Sep
1
●
30
Go-Ahead to Completion
4 months
Time-to-
Contract
Project Duration
~3 months
Project Review Outline
• Project Background, Motivation and
Goals
• Architecture
– Target System Architecture
– Demonstration Architecture
• Wireless range and penetration
through walls
– Propagation vs distance; use of relays/mesh
• RF Coexistence
– WiFi (802.11g.n) and Zigbee (802.15.4)
– Byron RF Environment Scan
• Wireless Temperature Sensors
– Requirements and Evaluation
• Deployment
– Approach for Byron
• Security
• Conclusions and Next Steps
Wireless Sensor Project
• Motivation
– Increase equipment life and availability by monitoring operating
environment in a nuclear plant.
– Use consumable/commodity sensor network for low-cost
monitoring and troubleshooting.
– Use wireless sensor network to minimize installation costs.
• Goals
– Investigate state-of-the-art wireless sensors.
– Develop recommendation for a Byron wireless sensor network.
– Design a prototype sensor network and demonstrate it in former
IIT reactor room.
– Analyze the spectrum usage and co-existence issue with Wi-Fi in
Byron.
– Study sensor network security and deploy the security service in
the prototype network.
Target System Architecture
Demonstration Architecture
Evaluation of point 6
(900MHz) propagation
3th floor
4th floor
2th floor
1th floor
900 MHz outdoor range
test
* The test is conducted on August 1 2011
Evaluation of digi (2.4
GHz) propagation
1th floor
2th floor
3th floor
802.11n and Zigbee
coexistence verification
experiment
Experiment result and
conclusion
Conclusion:
Zigbee and Wifi can co-exist even when the
Wifi is being heavily used
Power spectrum of Zigbee and Wifi Zigbee PDR (Packet Delivery Ratio) vs
channels
Byron RF spectrum
analysis 850MHz-950MHz
Conclusion:
Point 6 can
operate in Byron
* Data is taken in
July 22, 2011
Byron RF spectrum
analysis 2.4GHz-2.5GHz
1. Wifi is seldom
used
2. There is enough
space between
Wifi channels
* Data is taken in
July 22, 2011
Temperature Sensors
Requirements
• Radio Range : Good penetration through concrete walls
• Size : As small as possible
• Operating Temperature : Room temperature
• Sensing temperature: 0 to 220 (°F)
• Controllability : Programmable to change reading rate
• Usual Reading Rate : 1read/5 minutes
• Mounting : Magnet, Epoxy, no screw
• Measurement accuracy : 1 °F difference
• Energy source:
– ideal: ambient energy harvesting
– acceptable: battery
Sensor Candidates
Digi Xbee Point 6 Zigsense
Radio Transceiver 2.4GHz
(zigbee 802.15.4)
900 MHz SSFH
(proprietary protocol)
2.4 GHz
(zigbee 802.15.4)
Size 2.5” x1.3”x2.7” 3.25”x3.25”x1.65” 4.7”x3.5”x2.4”
Temperature range (°F) -0.4 to +130
(internal sensor)
-40 to 250
(internal / external)
-44 to 260
(internal /external)
Battery life* 2.5y, 1read/30s, Up to 2 years, 1
read/5min
2y, 1read/120s
Transmission range**
(outdoor line-of-sight)
120m 400m 400m
Transmission range***
indoor (experimental)
~ 30m ~ 65m ~ 30m
* (Battery life is a function of duty-cycle)
** (From datasheet)
*** (Indoor range is a function of the obstruction environment)
Proposal for installation in
Byron Turbine Building
expected 802.11n coverage
Proposal for installation
in Byron Turbine Buiding
Point Six Digi & Zigsense
Sensor
Locations
Sensor distributed anywhere
inside the range of router or
gateway
Sensors distributed anywhere inside
the range of router or gateway.
Zigsense for high temperature, and
further distance from router or gateway
Router RF Mesh Repeater 9.9 RF0514
(not investigated yet)
Plug in AC outlet. 1 or 2 routers on
each floor, depending on obstructions
Gateway Connected to bridge by Ethernet
cable
Connected to bridge by Ethernet cable
Bridge Put within Wifi coverage of an
Access Point
Put within Wifi coverage of an Access
Point
Software/
Application
Promis & Messenger run on
Local network, no Internet
• Digi Python Application Project
could run on local network.
• Evaluate the security of iDigi Dia
Service, and use it to reduce
development efforts
Proposed network
architecture
1. Use router to form
a mesh network to
cover the whole
Turbine building
2. Sensors join the
network by an
drop-in manner
R: Router
S: Sensor
Proposal for installation
in Byron Turbine Buiding
– Example & cost for deployment
• Digi & Zigsense: 30 sensors (15 Digi, 15 Zigsense),
9 routers, 1 gateway
• Point Six: 30 sensors, 2 routers, 1 gateway
• 1 bridge
• Total hardware cost: $ 19,000
Technical Issues
Zigbee Security
• Zigbee Application data security:
 Message integrity: protects message from being modified in transit
 Authentication: provides assurance on the originator of message
 Freshness: prevents replay attacks
 Privacy :prevents an eavesdropper from listening messages
• Zigbee Infrastructure security:
 Network access control
 Integrity of packet routing
 Prevent unauthorized use of packet transport
Zigbee has inherent protection against unauthorized
wireless access
Zigbee new device
authentication procedure
Conclusions
• Wireless sensing network is feasible
– 802.11g/n can be used to backhaul temperature
measurements from Zigbee 802.15.4 network
– 2-3 year sensor battery life, depending on duty cycle
• Dynamic measurement duty cycle
– Zigbee–based security/privacy prevents unauthorized
access
– Temperature readings available in spreadsheet format
– Robust architecture allows intermix of Zigbee and 900
MHz sensors
– Cost for Byron: 3 floors with 10 sensors/floor. Total
hardware cost: $ 19,000
Potential Next Steps
• Real-time temperature reading
delivery to laptop/desktop
• Proof-of-concept deployment
at Byron
• Ambient-energy powered sensor (heat, vibration)
• Define comprehensive device specification for nuclear
industry
– Technology exists for Byron to accomplish low-cost
environment monitoring, but hardware not optimized
for Nuclear Plant
• Investigate add-on device to transmit the
temperature readings wirelessly from existing meters.

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Sept.1.12

  • 2. Project Team: IIT Electrical and Computer Engineering Dept. • Interns: MSEE students – Kaihe Xu – Nirnimesh Ghose – Tingting Han – Shadi Dahman • Advisor – Ken Zdunek
  • 3. Project Timeline Initial Discussions Exelon Go-Ahead Kickoff at Byron Demo and RF Survey at Byron Final Demo at IIT Sensor Selection June July AugustMay Internal Demo System Evaluation 1 Contract 27 -- March April Initial IIT Proposal Team Selection ● ●●● 9 ● 22 Sep 1 ● 30 Go-Ahead to Completion 4 months Time-to- Contract Project Duration ~3 months
  • 4. Project Review Outline • Project Background, Motivation and Goals • Architecture – Target System Architecture – Demonstration Architecture • Wireless range and penetration through walls – Propagation vs distance; use of relays/mesh • RF Coexistence – WiFi (802.11g.n) and Zigbee (802.15.4) – Byron RF Environment Scan • Wireless Temperature Sensors – Requirements and Evaluation • Deployment – Approach for Byron • Security • Conclusions and Next Steps
  • 5. Wireless Sensor Project • Motivation – Increase equipment life and availability by monitoring operating environment in a nuclear plant. – Use consumable/commodity sensor network for low-cost monitoring and troubleshooting. – Use wireless sensor network to minimize installation costs. • Goals – Investigate state-of-the-art wireless sensors. – Develop recommendation for a Byron wireless sensor network. – Design a prototype sensor network and demonstrate it in former IIT reactor room. – Analyze the spectrum usage and co-existence issue with Wi-Fi in Byron. – Study sensor network security and deploy the security service in the prototype network.
  • 8. Evaluation of point 6 (900MHz) propagation 3th floor 4th floor 2th floor 1th floor
  • 9. 900 MHz outdoor range test * The test is conducted on August 1 2011
  • 10. Evaluation of digi (2.4 GHz) propagation 1th floor 2th floor 3th floor
  • 11. 802.11n and Zigbee coexistence verification experiment
  • 12. Experiment result and conclusion Conclusion: Zigbee and Wifi can co-exist even when the Wifi is being heavily used Power spectrum of Zigbee and Wifi Zigbee PDR (Packet Delivery Ratio) vs channels
  • 13. Byron RF spectrum analysis 850MHz-950MHz Conclusion: Point 6 can operate in Byron * Data is taken in July 22, 2011
  • 14. Byron RF spectrum analysis 2.4GHz-2.5GHz 1. Wifi is seldom used 2. There is enough space between Wifi channels * Data is taken in July 22, 2011
  • 15. Temperature Sensors Requirements • Radio Range : Good penetration through concrete walls • Size : As small as possible • Operating Temperature : Room temperature • Sensing temperature: 0 to 220 (°F) • Controllability : Programmable to change reading rate • Usual Reading Rate : 1read/5 minutes • Mounting : Magnet, Epoxy, no screw • Measurement accuracy : 1 °F difference • Energy source: – ideal: ambient energy harvesting – acceptable: battery
  • 16. Sensor Candidates Digi Xbee Point 6 Zigsense Radio Transceiver 2.4GHz (zigbee 802.15.4) 900 MHz SSFH (proprietary protocol) 2.4 GHz (zigbee 802.15.4) Size 2.5” x1.3”x2.7” 3.25”x3.25”x1.65” 4.7”x3.5”x2.4” Temperature range (°F) -0.4 to +130 (internal sensor) -40 to 250 (internal / external) -44 to 260 (internal /external) Battery life* 2.5y, 1read/30s, Up to 2 years, 1 read/5min 2y, 1read/120s Transmission range** (outdoor line-of-sight) 120m 400m 400m Transmission range*** indoor (experimental) ~ 30m ~ 65m ~ 30m * (Battery life is a function of duty-cycle) ** (From datasheet) *** (Indoor range is a function of the obstruction environment)
  • 17. Proposal for installation in Byron Turbine Building expected 802.11n coverage
  • 18. Proposal for installation in Byron Turbine Buiding Point Six Digi & Zigsense Sensor Locations Sensor distributed anywhere inside the range of router or gateway Sensors distributed anywhere inside the range of router or gateway. Zigsense for high temperature, and further distance from router or gateway Router RF Mesh Repeater 9.9 RF0514 (not investigated yet) Plug in AC outlet. 1 or 2 routers on each floor, depending on obstructions Gateway Connected to bridge by Ethernet cable Connected to bridge by Ethernet cable Bridge Put within Wifi coverage of an Access Point Put within Wifi coverage of an Access Point Software/ Application Promis & Messenger run on Local network, no Internet • Digi Python Application Project could run on local network. • Evaluate the security of iDigi Dia Service, and use it to reduce development efforts
  • 19. Proposed network architecture 1. Use router to form a mesh network to cover the whole Turbine building 2. Sensors join the network by an drop-in manner R: Router S: Sensor
  • 20. Proposal for installation in Byron Turbine Buiding – Example & cost for deployment • Digi & Zigsense: 30 sensors (15 Digi, 15 Zigsense), 9 routers, 1 gateway • Point Six: 30 sensors, 2 routers, 1 gateway • 1 bridge • Total hardware cost: $ 19,000
  • 21. Technical Issues Zigbee Security • Zigbee Application data security:  Message integrity: protects message from being modified in transit  Authentication: provides assurance on the originator of message  Freshness: prevents replay attacks  Privacy :prevents an eavesdropper from listening messages • Zigbee Infrastructure security:  Network access control  Integrity of packet routing  Prevent unauthorized use of packet transport Zigbee has inherent protection against unauthorized wireless access
  • 23. Conclusions • Wireless sensing network is feasible – 802.11g/n can be used to backhaul temperature measurements from Zigbee 802.15.4 network – 2-3 year sensor battery life, depending on duty cycle • Dynamic measurement duty cycle – Zigbee–based security/privacy prevents unauthorized access – Temperature readings available in spreadsheet format – Robust architecture allows intermix of Zigbee and 900 MHz sensors – Cost for Byron: 3 floors with 10 sensors/floor. Total hardware cost: $ 19,000
  • 24. Potential Next Steps • Real-time temperature reading delivery to laptop/desktop • Proof-of-concept deployment at Byron • Ambient-energy powered sensor (heat, vibration) • Define comprehensive device specification for nuclear industry – Technology exists for Byron to accomplish low-cost environment monitoring, but hardware not optimized for Nuclear Plant • Investigate add-on device to transmit the temperature readings wirelessly from existing meters.