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SEMINAR TOPIC:
PAN BREAD QUALITY AS AFFECTED BY
SOME NANO AND FERMENTED-NANO
FOOD INDSUTRIES BY-PRODUCTS
NAME: NAVERA JAMIL
SEAT NUMBER: H1819064
COURSE INCHARGE:
DR. ANJUM ZEHRA
1
๏ถ BACKGROUND:
๏ƒ˜ Rapid development of nanotechnology is expected to
transform many areas of food technology.
๏ƒ˜ Also, phytochemical-rich foods have attracted consumerโ€™s
attention due to their ability to promote benefits for human
health.
๏ƒ˜ So, in this study, the suitability of some food industry by-
products [nano-wheat bran (NWB), nano-wheat germ (NWG),
fermented nano-rice bran (FNRB), fermented nano-carrot
pomace (FNCP), and fermented nano-pomegranate peel
(FNPP)] as supplements for pan bread was investigated.
2
๏ถ ABSTRACT:
๏ƒ˜ The present study was carried out to develop sustainable
methods such as solid state fermentation and super fine
grinding (nano size) as well as the combination between them
in order to modify the structure of tested food by-products.
๏ƒ˜ Moreover,wheat flour was substituted using the obtained
nano and fermented nano-food by-products at the levels of 5,
15, and 25% to prepare functional pan bread.
๏ƒ˜ Baking quality, organoleptic characteristics, texture properties,
staling, and color attributes of pan bread were evaluated.
3
๏ถ MATERIALS AND METHODS:
Raw materials:
๏ƒ˜Wheat flour (72%) , wheat flour (82%),
whole-meal wheat, wheat bran, and wheat
germ
๏ƒ˜Rice bran
๏ƒ˜Carrot and pomegranate fruits
๏ƒ˜Active dry yeast (Saccharomyces
cerevisiae)
๏ƒ˜Salt, shortening and sugar
4
Stabilization of wheat germ and rice
bran:
๏ƒ˜Wheat germ and rice bran were stabilized in
an air-oven at a temperature of 120 ยฑ 2 ยฐC for
1 min.
๏ƒ˜The stabilized wheat germ and rice bran were
ground using a Moulinex grinder
๏ƒ˜Then passed through a 40-mesh (420 ฮผm)
and packed in polyethylene bags.
๏ƒ˜And stored at โˆ’ 30 ยฐC until use.
5
Preparation of carrot pomace and
pomegranate peel:
๏ƒ˜Carrot pomace and pomegranate peel
obtained after juice extraction were dried
in an air-oven at 50 ยฑ 1 ยฐC for 16 h.
๏ƒ˜ The dried sample was ground using a
Moulinex grinder and passed through a
40-mesh sieve.
๏ƒ˜ And packed in polyethylene bags.
6
Solid-state yeast fermentation:
๏ƒ˜ Yeast strain (Saccharomyces cerevisiae
FC-620) was obtained from Microbial
Chemistry Dept. collection, National
Research Centre, Cairo, Egypt.
๏ƒ˜ A loopful of the culture was transferred to
250-mL Erlenmeyer flask containing 50 mL
broth medium (0.3% yeast extract, 0.3%
malt extract, 0.5% peptone, and 5%
sucrose) and incubated for 24 h at 32 ยฐC
under shaking condition.
7
Solid-state yeast treatment
(Method of Moore):
.
โ€ข 50 mL of yeast preparation (1380 cfu/mL) was
mixed with 100 g sample in a sterile conical flask.
.
โ€ข Flasks were sealed with cotton seals and incubated
at 32 ยฐC for 48 h.
.
โ€ข All treated samples were dried at 50 ยฑ1 ยฐC and
stored in polyethylene bags at โˆ’ 30 ยฐC until use.
8
Preparation of nano and fermented nano materials:
๏ƒ˜ Samples (150 g) were put in a zirconium oxide bowl (Fig.
1a) with zirconium oxide balls (Fig. 1b). The bowls were
fixed in their bowlโ€™s tray (Fig. 1c); then, the ball-mill was
closed and adjusted at 30-Hz frequency for 60 min at room
temperature.
9
Working of Planetary Ball-mill
(PM-100):
10
Transmission electron microscopy
(TEM):
๏ƒ˜The TEM images of ground samples show that the
particle size were observed as:
โ€ข WB (Wheat Bran) = 10โ€“21 nm
โ€ข WG (Wheat Germ) = 7โ€“19 nm
โ€ข RB (Rice Bran) = 15โ€“47 nm
โ€ข CP (Carrot Pomace) = 8โ€“58 nm
โ€ข PP (Pmegranate Peel) = 21โ€“35 nm
๏ƒ˜This indicated all samples are in the nano scale.
11
Freshness of pan bread:
๏ƒ˜Loaves freshness of each packed
sample was tested at room temperature
(25 ยฐC) during storage for 3, 24, 48, and
72 h by alkaline water retention capacity
(AWRC).
12
Statistical analysis:
๏ƒ˜All samples were analyzed in triplicates,
and the results were expressed as
means ยฑ standard error.
๏ƒ˜Statistical Analysis System software for
Windows (SAS System) and analysis of
variance (ANOVA) was used.
13
๏ถ RESULTS:
๏ƒ˜Baking quality of pan bread:
๏ƒ˜Loaf weight, volume, and specific volume
reduction of the produced pan bread were
recorded.
๏ƒ˜Maximum reduction of loaf volume was
recorded to bread made from wheat flour
incorporated with FNCP and FNPP.
๏ƒ˜ Maximum increase was recorded to FNWB
14
15
16
๏ถ RESULTS:
๏ƒ˜Organoleptic characteristics of pan bread:
๏ƒ˜ It was possible to observe that increasing the
level of NWG, FNCP, and FNPP caused an
increase in darkness (Fig. 2).
๏ƒ˜Samples incorporated with FNRB, FNCP, and
FNPP at the level of 25% were given the
lowest score for break and shred (5.9โ€“4.9),
crumb texture (9.5โ€“7.9), and mouth feel (4.9โ€“
4.1) compared to 9.2, 14.2, and 9.0 for the
control sample.
17
18
๏ถ RESULTS:
๏ƒ˜Texture profile analysis of pan bread:
๏ƒ˜ All other tested materials at all tested levels
negatively affected cohesiveness properties of the
produced bread.
๏ƒ˜In general, all tested samples showed higher
chewiness values compared to the control sample.
๏ƒ˜ The highest chewiness value was determined in the
whole-meal bread sample.
๏ƒ˜The crumb chewiness of bread incorporated with
fiber materials changed in different ways.
19
20
๏ƒ˜ RESULTS: Loss of freshnessin pan bread during
storage as affected by addition of nano and fermented
nano materials:
21
๏ถ RESULTS:
๏ƒ˜ Loaf volume significantly (p โ‰ค 0.05) decreased, while
loaf weight increased by increasing the level of all
tested materials as compared to control bread.
๏ƒ˜ Hardness and chewiness of bread samples
increased, while springiness and cohesiveness
decreased by increasing the level of replacement of
all nano-materials.
๏ƒ˜ The control bread had the lowest value of alkaline
water retention capacity (AWRC). A noticeable
increase of AWRC was detected as well as retarding
staling rate of bread during storage.
22
๏ถ DISCUSSION:
๏ƒ˜ Incorporation of tested materials to wheat flour significantly (p <
0.05) decreased loaf volume of final products.
๏ƒ˜ Maximum reduction of loaf volume was recorded to bread made
from wheat flour incorporated with FNCP and FNPP at 25% and
wheat flour 100%.
๏ƒ˜ The gluten network is mainly responsible for the technological
properties of baked goods.
๏ƒ˜ Loaf volume is the term used to measure the increase in the
volume of fermented dough during oven spring process. This
increase in loaf volume is mainly due to expansion of gases which
are formed during fermentation process
23
๏ถ DISCUSSION:
๏ƒ˜ Texture profile of bread crumb could be summarized in hardness,
springiness, cohesiveness, and chewiness parameters.
๏ƒ˜ The hardness is an important factor since it is strongly correlated with
consumersโ€™ perception of bread freshness. Hardness is mostly attributed to
the amylose and amylopectin matrix.
๏ƒ˜ Alkaline water retention capacity (AWRC) of pan bread loaves could be
considered as an indication for staling and freshness.
๏ƒ˜ The control samples had the highest staling rate after 24 h while pan bread
containing 5 and 15% NWG had the lowest staling rate at the same time.
๏ƒ˜ All tested materials showed positive effects on retarding staling of the baked
pan bread during 48 and 72 h of storage at room temperature.
24
๏ถ DISCUSSION:
๏ƒ˜ FNPP, fermented nano-pomegranate peel causes
a larger adverse effect compared to other
materials. This can be explained by the higher
phenolic content of the pomegranate peels.
25
๏ถ CONCLUSION:
๏ƒ˜ Size reduction of fibrous raw and fermented to nano scale
significantly altered the functional and physical properties
compared to coarse particles.
๏ƒ˜ Application of nano and fermented nano-powders in food
product might make such foods more appealing to
consumers than coarse materials.
๏ƒ˜ Also, the fine powders can be potentially used in greater
amounts to enrich food products such as bread with less
sensorial implications.
๏ƒ˜ Enriching these foods with fine powders may reduce gritty
taste that consumers associate with coarse-enriched
products.
๏ƒ˜ The sensory evaluation results of bread indicated that
functional pan bread with acceptable quality could be
prepared from NWB, NWG, and FNRB up to 15% and
FNCB and FNPP up to 5% replacement level.
26
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PAN BREAD QUALITY AS AFFECTED BY SOME NANO AND FERMENTED-NANO FOOD INDSUTRIES BY-PRODUCTS

  • 1. SEMINAR TOPIC: PAN BREAD QUALITY AS AFFECTED BY SOME NANO AND FERMENTED-NANO FOOD INDSUTRIES BY-PRODUCTS NAME: NAVERA JAMIL SEAT NUMBER: H1819064 COURSE INCHARGE: DR. ANJUM ZEHRA 1
  • 2. ๏ถ BACKGROUND: ๏ƒ˜ Rapid development of nanotechnology is expected to transform many areas of food technology. ๏ƒ˜ Also, phytochemical-rich foods have attracted consumerโ€™s attention due to their ability to promote benefits for human health. ๏ƒ˜ So, in this study, the suitability of some food industry by- products [nano-wheat bran (NWB), nano-wheat germ (NWG), fermented nano-rice bran (FNRB), fermented nano-carrot pomace (FNCP), and fermented nano-pomegranate peel (FNPP)] as supplements for pan bread was investigated. 2
  • 3. ๏ถ ABSTRACT: ๏ƒ˜ The present study was carried out to develop sustainable methods such as solid state fermentation and super fine grinding (nano size) as well as the combination between them in order to modify the structure of tested food by-products. ๏ƒ˜ Moreover,wheat flour was substituted using the obtained nano and fermented nano-food by-products at the levels of 5, 15, and 25% to prepare functional pan bread. ๏ƒ˜ Baking quality, organoleptic characteristics, texture properties, staling, and color attributes of pan bread were evaluated. 3
  • 4. ๏ถ MATERIALS AND METHODS: Raw materials: ๏ƒ˜Wheat flour (72%) , wheat flour (82%), whole-meal wheat, wheat bran, and wheat germ ๏ƒ˜Rice bran ๏ƒ˜Carrot and pomegranate fruits ๏ƒ˜Active dry yeast (Saccharomyces cerevisiae) ๏ƒ˜Salt, shortening and sugar 4
  • 5. Stabilization of wheat germ and rice bran: ๏ƒ˜Wheat germ and rice bran were stabilized in an air-oven at a temperature of 120 ยฑ 2 ยฐC for 1 min. ๏ƒ˜The stabilized wheat germ and rice bran were ground using a Moulinex grinder ๏ƒ˜Then passed through a 40-mesh (420 ฮผm) and packed in polyethylene bags. ๏ƒ˜And stored at โˆ’ 30 ยฐC until use. 5
  • 6. Preparation of carrot pomace and pomegranate peel: ๏ƒ˜Carrot pomace and pomegranate peel obtained after juice extraction were dried in an air-oven at 50 ยฑ 1 ยฐC for 16 h. ๏ƒ˜ The dried sample was ground using a Moulinex grinder and passed through a 40-mesh sieve. ๏ƒ˜ And packed in polyethylene bags. 6
  • 7. Solid-state yeast fermentation: ๏ƒ˜ Yeast strain (Saccharomyces cerevisiae FC-620) was obtained from Microbial Chemistry Dept. collection, National Research Centre, Cairo, Egypt. ๏ƒ˜ A loopful of the culture was transferred to 250-mL Erlenmeyer flask containing 50 mL broth medium (0.3% yeast extract, 0.3% malt extract, 0.5% peptone, and 5% sucrose) and incubated for 24 h at 32 ยฐC under shaking condition. 7
  • 8. Solid-state yeast treatment (Method of Moore): . โ€ข 50 mL of yeast preparation (1380 cfu/mL) was mixed with 100 g sample in a sterile conical flask. . โ€ข Flasks were sealed with cotton seals and incubated at 32 ยฐC for 48 h. . โ€ข All treated samples were dried at 50 ยฑ1 ยฐC and stored in polyethylene bags at โˆ’ 30 ยฐC until use. 8
  • 9. Preparation of nano and fermented nano materials: ๏ƒ˜ Samples (150 g) were put in a zirconium oxide bowl (Fig. 1a) with zirconium oxide balls (Fig. 1b). The bowls were fixed in their bowlโ€™s tray (Fig. 1c); then, the ball-mill was closed and adjusted at 30-Hz frequency for 60 min at room temperature. 9
  • 10. Working of Planetary Ball-mill (PM-100): 10
  • 11. Transmission electron microscopy (TEM): ๏ƒ˜The TEM images of ground samples show that the particle size were observed as: โ€ข WB (Wheat Bran) = 10โ€“21 nm โ€ข WG (Wheat Germ) = 7โ€“19 nm โ€ข RB (Rice Bran) = 15โ€“47 nm โ€ข CP (Carrot Pomace) = 8โ€“58 nm โ€ข PP (Pmegranate Peel) = 21โ€“35 nm ๏ƒ˜This indicated all samples are in the nano scale. 11
  • 12. Freshness of pan bread: ๏ƒ˜Loaves freshness of each packed sample was tested at room temperature (25 ยฐC) during storage for 3, 24, 48, and 72 h by alkaline water retention capacity (AWRC). 12
  • 13. Statistical analysis: ๏ƒ˜All samples were analyzed in triplicates, and the results were expressed as means ยฑ standard error. ๏ƒ˜Statistical Analysis System software for Windows (SAS System) and analysis of variance (ANOVA) was used. 13
  • 14. ๏ถ RESULTS: ๏ƒ˜Baking quality of pan bread: ๏ƒ˜Loaf weight, volume, and specific volume reduction of the produced pan bread were recorded. ๏ƒ˜Maximum reduction of loaf volume was recorded to bread made from wheat flour incorporated with FNCP and FNPP. ๏ƒ˜ Maximum increase was recorded to FNWB 14
  • 15. 15
  • 16. 16
  • 17. ๏ถ RESULTS: ๏ƒ˜Organoleptic characteristics of pan bread: ๏ƒ˜ It was possible to observe that increasing the level of NWG, FNCP, and FNPP caused an increase in darkness (Fig. 2). ๏ƒ˜Samples incorporated with FNRB, FNCP, and FNPP at the level of 25% were given the lowest score for break and shred (5.9โ€“4.9), crumb texture (9.5โ€“7.9), and mouth feel (4.9โ€“ 4.1) compared to 9.2, 14.2, and 9.0 for the control sample. 17
  • 18. 18
  • 19. ๏ถ RESULTS: ๏ƒ˜Texture profile analysis of pan bread: ๏ƒ˜ All other tested materials at all tested levels negatively affected cohesiveness properties of the produced bread. ๏ƒ˜In general, all tested samples showed higher chewiness values compared to the control sample. ๏ƒ˜ The highest chewiness value was determined in the whole-meal bread sample. ๏ƒ˜The crumb chewiness of bread incorporated with fiber materials changed in different ways. 19
  • 20. 20
  • 21. ๏ƒ˜ RESULTS: Loss of freshnessin pan bread during storage as affected by addition of nano and fermented nano materials: 21
  • 22. ๏ถ RESULTS: ๏ƒ˜ Loaf volume significantly (p โ‰ค 0.05) decreased, while loaf weight increased by increasing the level of all tested materials as compared to control bread. ๏ƒ˜ Hardness and chewiness of bread samples increased, while springiness and cohesiveness decreased by increasing the level of replacement of all nano-materials. ๏ƒ˜ The control bread had the lowest value of alkaline water retention capacity (AWRC). A noticeable increase of AWRC was detected as well as retarding staling rate of bread during storage. 22
  • 23. ๏ถ DISCUSSION: ๏ƒ˜ Incorporation of tested materials to wheat flour significantly (p < 0.05) decreased loaf volume of final products. ๏ƒ˜ Maximum reduction of loaf volume was recorded to bread made from wheat flour incorporated with FNCP and FNPP at 25% and wheat flour 100%. ๏ƒ˜ The gluten network is mainly responsible for the technological properties of baked goods. ๏ƒ˜ Loaf volume is the term used to measure the increase in the volume of fermented dough during oven spring process. This increase in loaf volume is mainly due to expansion of gases which are formed during fermentation process 23
  • 24. ๏ถ DISCUSSION: ๏ƒ˜ Texture profile of bread crumb could be summarized in hardness, springiness, cohesiveness, and chewiness parameters. ๏ƒ˜ The hardness is an important factor since it is strongly correlated with consumersโ€™ perception of bread freshness. Hardness is mostly attributed to the amylose and amylopectin matrix. ๏ƒ˜ Alkaline water retention capacity (AWRC) of pan bread loaves could be considered as an indication for staling and freshness. ๏ƒ˜ The control samples had the highest staling rate after 24 h while pan bread containing 5 and 15% NWG had the lowest staling rate at the same time. ๏ƒ˜ All tested materials showed positive effects on retarding staling of the baked pan bread during 48 and 72 h of storage at room temperature. 24
  • 25. ๏ถ DISCUSSION: ๏ƒ˜ FNPP, fermented nano-pomegranate peel causes a larger adverse effect compared to other materials. This can be explained by the higher phenolic content of the pomegranate peels. 25
  • 26. ๏ถ CONCLUSION: ๏ƒ˜ Size reduction of fibrous raw and fermented to nano scale significantly altered the functional and physical properties compared to coarse particles. ๏ƒ˜ Application of nano and fermented nano-powders in food product might make such foods more appealing to consumers than coarse materials. ๏ƒ˜ Also, the fine powders can be potentially used in greater amounts to enrich food products such as bread with less sensorial implications. ๏ƒ˜ Enriching these foods with fine powders may reduce gritty taste that consumers associate with coarse-enriched products. ๏ƒ˜ The sensory evaluation results of bread indicated that functional pan bread with acceptable quality could be prepared from NWB, NWG, and FNRB up to 15% and FNCB and FNPP up to 5% replacement level. 26
  • 27. 27