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FKI USA
Production Tooling – Progressive Dies &
Transfer
Production Stamping – 200 Ton up to
600 Ton
Serving the automotive, transportation, industrial, HVAC,
appliance and consumer goods industries
www.fkiusa.net / www.fongkai.com

Fong Kai USA,
Carrollton, Texas
Manufacturing
Facility
 Total Plant area 86K sq ft
 No of employees 46
 Stamping 55 K sq ft
 Tool Shop 16 K sq ft
 Office 15 K sq ft

200 Ton Long Bed High
Speed Presses
30” X 84”
400 Ton Large Bed Presses
60” X 132”
600 Ton Large Bed Presses
60” X 120”
Coil Widths up to 42”
What’s new at FKI USA?
Production Stamping

Texas Stamping Plant
600 Ton Press with 20K 36” feed Line
Press # MFG Ton Bed Size and Stroke Bed Size and Stroke Shut Hgt Strokes Min Feed
#1 Verson 600 60" x 108" Stroke = 12" 22" to 32" with 8.00" Bolster 36" 20 S.P.M.
#2 Blow 600 60" x 120" Stroke = 16" 19.5" to 30" with 8.00" Bolster 42" 12 - 24 S.P.M. 36"
#3 Verson 400 48" x 120" Stroke = 16" 19.12" to 23.12" with 6. 00" Bolster 38" 15 S.P.M. 30"
#4 Minster 200 30" x 84" Stroke = 5" 15" to 20" with 7. 00" Bolster 20 3/4 0 / 150 24"
#5 Minster 200 30" x 84" Stroke = 5" 15" to 20" with 7. 00" Bolster 20 3/4 0 / 150
#6 Minster 200 54" x 60" Stroke = 8" 12" to 22" with 6. 00" Bolster 26 3/4 45 / 90 24"
#7 Verson 400 60" x 132" Stroke = 14" 20" to 34" with 6. 00" Bolster 40" 20 S.P.M. 42"Pend
#8 Verson 400 60" x 132" Stroke = 14" 20" to 34" with 6. 00" Bolster 40" 16 S.P.M.
#9 South Bend 250 48" x 60" Stroke = 12" 15" to 23" with 6. 00" Bolster 18" 26
Press List for Carrollton Texas Plant

Blow 600 Ton Press
60”x132” Bolster
36” 20K Mini
Leveler Feed Line
5 Large Bed SSDC Press up to 600 Ton and 132”x60”

Fong Kai Industrial is the manufacturer of choice for
many fortune 500 companies
Trademarks are the property of their respective owners

FKI’s Capabilities
Mechanical
Product Design
Services
Turn Key
Product Design
Services
From Component
to Retail ready
Products
Environmentally Friendly
Products RoHS and Blue
Angel Certifications
Sheet Metal
Production
Tooling
High
Cosmetic
Products
Deep Draw,
Progressive and
Transfer
Developments
Aggressive
Tooling
Fabrication
Lead Times
Extensive Stainless, Aluminum
and Pre Coated Material
Development Experience
Metal Stamping
Products
Progressive,
Manual and
Automated
Transfer
Carbon,
Stainless and
Aluminum
Processing
Class A High
Cosmetic
Products
Wet and dry
coating Lines
up to 42” Inch
Parts
Plastic Injection
Molding
Tooling
Experienced
with High
Cosmetics
DME Standard
and Export
Class
Aggressive
Lead Times
30-45 Days
Plastic Injection
Molding
Products
100 Ton to
1500 Ton
Injection
Machines
PC, ABS FRP
and Custom
Engineered
Polymers
High Gloss ,
Gas Assist and
In Mold
Decoration
Assembly and
Integration
Services
Assembly and
integration of
Plastic, Metal and
Electronic
Components

FKI USA removes risks which companies are faced with in designing, planning, program
management, manufacturing and logistics by leveraging our multiple years of metal forming
experience, quality driven culture and diverse associate backgrounds.
Product development and manufacturing of difficult Class ” A ” decorative stampings
Industry experts in HSLA, HSHA ,aluminum, brass, bronze, copper ,mild steel and stainless steel materials
Dynamic capabilities in progressive, transfer and deep drawn stamping
Offer multiple domestic and offshore manufacturing options
Full service precision tool and press room with full CNC ,wire EDM, grinding equipment
Manual CMM and Zeiss Auto CMM w/ Calypso 5.4 scanning software
In house die design with world class design associates
Design experience with real world DFM benchmarking
5 engineering software platforms for design and simulation
Proud ownership of ISO 9001, 14001 and OSHA 18001 certifications
Centrally located – modern facility in Carrollton Texas with efficient access to multiple transportation hubs
Turnkey global logistic services
JIT implementation
SOI inventory management
EDI interface
Remote warehousing
Total supply chain management services
Sea, air, land option cost analysis

Development Capabilities
 Prototype
 Soft Tool, Laser and CNC
 Typically 7-10 day turn
 Production Tooling
 Sheet Metal
 30-45 Day typical
 Sheet Metal Stampings
 165 Presses Up to 600 Ton
 16 Transfer Systems
 3 Coating Lines
 1 Stainless Processing Line
(Timesaver)
 18 Spot Welding Machines
 6 Welding Lines
 Assembly and Integration
 3 x 10Meter Lines
 Plastic Injection Molding
 110 Injection Molding Machines
 100-1500 Ton Machines
 In Mold Decoration
 Pad Printing and Silk Screening
 2 10 Meter Assembly Lines

Engineered Quality
Control Panel with Pre coated and pre
decorated Material

Automotive

Cooking Products
Oven Door SS
300 Series
Stainless Backsplash
Burner Bowls
Stainless End Cap

Laundry
Products
Control Panel
Mounting Bracket
Control Panel Mounting
Bracket
Air Gag for 3 Part #’s
Control Panel
Mounting Bracket
Air Gag for 2 Part #’s

Appliance
Products
Vent Trim for Oven Door
Double Draw (Reverse Draw)
Bracket

FKI Texas Tooling
Capabilities
Die Design Engineers
3 Tooling Engineers
Experienced Tool & Die Makers
Build new Dies
Assemble & Maintain Dies
Machine Shop Equipment
Wire EDM
Precision Grinding
CNC Machining Centers up to 38”x64”
Quality
Scanning Zeiss CMM with Calypso 5.4

Tooling Products
3 Tooling Products
Domestic, Offshore and Hybrid
Progressive and Transfer Dies
Complex Deep Draw
Class A Cosmetic Tooling

HMS 10 Station Transfer
Tooling Development
Oven Vent Trim
10 Station 2 Out 25 SPM

For more information contact
Nate Ginther
Business Development – FKI USA
Cell 231-384-2025
Email - nathang@fongkai.com

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