1. NARESH PRATAP
Mobile: 09717756140
E-mail: nareshpratap84@gmail.com
Current Address : B-49, F-1, DLF Dilshad Ext-2, Ghaziabad 201005 (U.P.)
Permanent Address: H.No.1655,Heera Colony, Sikandrabad-203205, (U.P.)
Senior level assignment in the field of Production with an organization of repute
o A dynamic professional with over 10 years of experience in
Production Planning and management Capacity Planning Budget forecasting
Cost reduction Headcount Rationalization Productivity Improvement
Quality Assurance Process Enhancement Team Management
o Possesses skills in managing overall production operation & ensure accomplishment of pre-set production
target within stipulated time as well as cost parameters
o Proficient in implementing 5S,TPM and Kaizen Techniques
o Deft in implementing cost saving measures to achieve substantial reduction in terms of production raw
material, manpower and manufacturing cost.
o Proficient in developing & streamlining the system with proven ability to enhance the operational effectiveness
and meet the operational goals within the cost, time & the quality parameter.
o Adept in enhancing production operation, optimizing resource utilization, escalating productivity & operational
efficiencies.
o Possesses research, analytical, problem solving and interpersonal skills
o Member of HACCP and Process Efficiency Team. Handling customer complaints at factory level.
o Production Planning and Control: Overseeing production related tasks including planning, control and
troubleshooting. Setting up production targets and achieving the same within time and cost parameters.
o Capacity planning: Determining the production capacity needed by the organization to meet changing
demands.
o Budget Management: Monitoring budget with respect to projecting budget demand forecast.
o Quality/Process Improvement : Managing/Planning and organizing day to day shop floor activities and
resolving procedural & logistics problem
o Cost Reduction: Handling various continuous improvement initiatives in the process. Conceptualizing &
implementing strict measures in operating various procedures to optimize resource as well as capacity
utilization.
o Shop Floor Operations: Monitoring production processes, conducting root cause analysis tracking the
defects and taking corrective action. Scrutinizing process and field parameter of equipment to ensure
adherence to standards by conducting periodic audits
o Man Management : Effectively interfacing with people at all levels, managing healthy works environment &
inculcating bonded teamwork with high work ethics. Mentoring subordinates & maintaining cordial relations.
o Pivotal in working on Headcount Rationalization Project in all three manufacturing units, resulting reduction in
cost impact
o Significantly contributed in enhancing the productivity from 5 tons. Man-day to 5.5 tons man-day.
o Efficaciously improved the sequencing of process and packing operations, this reducing man and material
movement & utilizing the workforce time in productive way.
o Produced menthol crystal of highest purity of 99.9% at industrial scale
o Reduction of process time by 40% and losses by 1% in Menthol Distillation and Crystallization
o Saved energy by replacing/modifying the existing high power consumption equipment.
o Quantified losses at various steps to gain efficiency and reduced wastage by 1%
Domain Expertise: Pharmaceutical & API Sector
PROFILE SUMMARY
CORE COMPETENCIES
CAREER FACETS
2. Since Nov’07: Sharp Mint Limited as Manager Production, Manufacturing facility at Delhi
Products: Menthol Crystal, Rectified Peppermint Oil, Mint Blend, Mentha and allied
Applications: Pharma, Oral care, Food Flavours, Cosmetics, Fragrance industries
Market: Serving in more than 50 countries worldwide mainly in USA and Europe
Key Result Areas
o Accountable for:
o Planning production and managing cost through proper planning of manpower, machine and material.
o Ensuring manufacturing the safe product by adhering to process parameters and strengthening the
communication system on shop floor
o Improving productivity, production compliances and variance (usage and labour) using tool of SGA
o Driving manufacturing improvement initiatives inside plant
o Working in close co-ordination with HR department to maintain healthy industrial relations inside plant
o Developing and effectively implementing the Plant Performance Scheme in order to achieve the plant targets
w.r.t. organization sales plan
o Ensuring safe work practice at shop floor to ensure accident free zone inside plant
o Adhering to SOPs related to processing, production and packaging
o Planning and conduct the internal audits across the manufacturing facilities to confirm the effective
implementation of quality compliance standards as per FSSC requirements
o Adequate Management information systems (MIS) communications to relevant stakeholders
o Developing protocols and provide directions to implement required changes in existing processes w.r.t. input
feed and product output rates
o Imparting process trainings on various SOPs for existing and new associates periodically
o Developing effective corrective and preventive action plans and ensuring timely closure of Quality audit
findings
o Interacting with Purchase, Logistics, Sales, Maintenance to achieve the targets JIT
o Working on continual improvement technique by handling in house projects for systematic flow of products /
processes resulting in improving productivity and also resulting in market complaints
o Compliance to all regulatory requirements and statutory requirements
o Ensuring Kaizen, 5 Whys and 5S methodologies in operations to meet the quality
o Maintaining quality according to WHO GMP, US FDA,FSSC-22000,BRC
Aug’06-Oct’07: Marvel Vinyls Limited, Manufacturing Unit at: Sahibabad (U.P.)
Products: PVC Flooring, Synthetic leather, PVC Sheets and Films
Key Result Areas
o Handling the Quality issues for Coating & Calendaring Products related to Physical and technical parameters
with test procedures.
o Maintaining SOP’s of various machines/ Departments and other documentations related to products such as
MSA, FMEA etc.
o Cross checking the testing of Raw Material and final Product
o Further attend the quality problems related to Product at customer end
2006 B.Tech (Chemical Engineering) from MJP Rohilkhand University, Bareilly (U.P.)
IT Skills: Well versed with MS-Office and Internet applications
ORGANIZATIONAL EXPERIENCE
PERSONAL DETAILS
EDUCATION
COMMENCED CAREER WITH
